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Engine Control System (2ZR-FXE) (Diagnostic Codes (P0010 - P0172)): Overview Lexus CT I

Testing & Diagnostics 15 illustrations ~5890 words

DESCRIPTION

The VVT (variable valve timing) system adjusts the intake valve timing to improve driveability. The engine oil pressure turns the camshaft timing gear assembly to adjust the valve timing.

The camshaft timing oil control valve assembly is a solenoid valve and switches the engine oil line. The valve moves when the ECM applies the 12 V to the solenoid. The ECM changes the energizing time to the solenoid (duty-cycle) in accordance with the camshaft position, crankshaft position, throttle position, etc.

Scheme 145

Scheme 145: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0010Open or short in camshaft timing oil control valve assembly circuit (1 trip detection logic).Open or short in camshaft timing oil control valve assembly circuit Camshaft timing oil control valve assembly ECM

MONITOR DESCRIPTION

This DTC is designed to detect open or short circuits in the camshaft timing oil control valve assembly circuit. If the camshaft timing oil control valve duty-cycle is excessively high or low while the power switch on (IG), the ECM will illuminate the MIL and store the DTC.

Refer to DTC P0010. Refer to DESCRIPTION .

DTC No.DTC Detection ConditionTrouble Area
P0011Intake valve timing is stuck at a certain value when in the advance range (1 trip detection logic).Valve timing Camshaft timing oil control valve assembly Oil control valve filter Camshaft timing gear assembly ECM
P0012Intake valve timing is stuck at a certain value when in the retard range (2 trip detection logic).

The ECM optimizes the intake valve timing using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the camshaft timing oil control valve assembly and the camshaft timing gear assembly. The ECM sends a target duty-cycle control signal to the camshaft timing oil control valve assembly. This control signal regulates the oil pressure supplied to the camshaft timing gear assembly. The camshaft timing gear assembly can advance or retard the intake camshaft.

If the difference between the target and actual intake valve timing is large, and changes in the actual intake valve timing are small, the ECM interprets this as a camshaft timing gear assembly stuck malfunction and stores a DTC.

  1. Example
  2. A DTC is stored when the following conditions "A" and "B" are met: It takes 5 seconds or more to change the valve timing by 5°CA (Condition "A"). After the above condition is met, the camshaft timing oil control valve is forcibly activated for 10 seconds (Condition "B").
  3. DTC P0011 (Advanced Cam Timing) is subject to 1 trip detection logic.
  4. DTC P0012 (Retarded Cam Timing) is subject to 2 trip detection logic.
  5. These DTCs indicate that the camshaft timing gear assembly cannot operate properly due to camshaft timing oil control valve assembly malfunctions or the presence of foreign objects in the camshaft timing oil control valve assembly.

The ECM optimizes the valve timing by using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the camshaft timing oil control valve assembly and the camshaft timing gear assembly. The ECM sends a target duty-cycle control signal to the camshaft timing oil control valve assembly.

This control signal regulates the oil pressure supplied to the camshaft timing gear assembly. The camshaft timing gear assembly can advance or retard the intake camshaft.

DTC No.Detection ConditionTrouble Area
P0016Deviation in crankshaft position sensor signal and camshaft position sensor signal (2 trip detection logic).Valve timing Camshaft timing oil control valve assembly Oil control valve filter Camshaft timing gear assembly ECM

To monitor the correlation of the intake camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The intake valve timing is set to the most retarded angle while the engine is idling. If the VVT learning value is out of specified range in consecutive driving cycles, the ECM illuminates the MIL and stores the DTC P0016.

Refer to DTC P2195. Refer to DESCRIPTION .

HINT

Scheme 146

Scheme 146: DESCRIPTION
  1. When either of these DTCs is stored, the ECM enters fail-safe mode. The ECM turns off the air fuel ratio sensor heater in fail-safe mode. Fail-safe mode continues until the power switch is turned off.
  2. Although the DTC titles say the oxygen sensor, these DTCs relate to the air fuel ratio sensor.
  3. Sensor 1 refers to the sensor mounted in front of the Three-way catalytic converter and located near the engine assembly.
  4. The ECM uses pulse width modulation to adjust the current through the heater. The air fuel ratio sensor heater circuit uses a relay on the +B side of the circuit.
DTC No.DTC Detection ConditionTrouble Area
P0031Air fuel ratio sensor heater current is below 0.8 A, even when the air fuel ratio sensor heater duty cycle is 30% or more (1 trip detection logic).Open in air fuel ratio sensor (sensor 1) heater circuit Air fuel ratio sensor (sensor 1) ECM
P0032An air fuel ratio sensor heater current reaches the high limit (Hybrid IC high current limiter input "Fail") (1 trip detection logic).Short in air fuel ratio sensor (sensor 1) heater circuit Air fuel ratio sensor (sensor 1) ECM
P101DThe heater current is higher than the specified value while the heater is not operating (1 trip detection logic).ECM

The ECM uses information from the air fuel ratio sensor to regulate the air fuel ratio and keep it close to the stoichiometric level. This maximizes the ability of the three-way catalytic converter to purify the exhaust gases.

The air fuel ratio sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum coated zirconia and includes an integrated heating element.

The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.

The air fuel ratio sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate useful voltage signals without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the air fuel ratio sensor becomes inaccurate, as a result, the ECM is unable to regulate air fuel ratio properly.

When the current in the air fuel ratio sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.

Refer to DTC P0136. Refer to DESCRIPTION .

HINT

Scheme 147

Scheme 147: DESCRIPTION
  1. Sensor 2 refers to the sensor mounted behind the Three-way catalytic converter and located far from the engine assembly.
  2. When any of these DTCs is stored, the ECM enters fail-safe mode. The ECM turns off the heated oxygen sensor heater in fail-safe mode. Fail-safe mode continues until the power switch is turned off.
  3. The ECM uses pulse width modulation to adjust the current through the heater. The heated oxygen sensor heater circuit uses a relay on the +B side of the circuit.
DTC No.DTC Detection ConditionTrouble Area
P0037The heater current is below the specified value while the heater is operating (1 trip detection logic).Open in heated oxygen sensor (sensor 2) heater circuit Heated oxygen sensor (sensor 2) ECM
P0038Heated oxygen sensor heater current reaches high limit (Hybrid IC high current limiter monitor input "Fail") (1 trip detection logic).Short in heated oxygen sensor (sensor 2) heater circuit Heated oxygen sensor (sensor 2) ECM
P0141The cumulative heater resistance correction value exceeds the threshold (2 trip detection logic).Open or short in heated oxygen sensor (sensor 2) heater circuit Heated oxygen sensor (sensor 2) ECM
P102DThe heater current is higher than the specified value while the heater is not operating (1 trip detection logic).ECM

The sensing portion of the heated oxygen sensor has a zirconia element which is used to detect the oxygen concentration in the exhaust gas. If the zirconia element is at the appropriate temperature and the difference between the oxygen concentrations surrounding the inside and outside surfaces of the sensor is large, the zirconia element generates voltage signals. In order to increase the oxygen concentration detecting capacity of the zirconia element, the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor.

Heated Oxygen Sensor Heater Range Check (P0037, P0038 and P102D)

  1. The ECM monitors the current applied to the heated oxygen sensor heater to check the heater for malfunctions. If the heater current is outside the normal range, the signal transmitted by the heated oxygen sensor becomes inaccurate. When the current in the heated oxygen sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.

Heated Oxygen Sensor Heater Performance (P0141)

  1. After the accumulated heater ON time exceeds 100 seconds, the ECM calculates the heater resistance using auxiliary battery voltage and the current applied to the heater. If the resistance is above the threshold value, the ECM determines that there is a malfunction in the heated oxygen sensor heater and stores DTC P0141.

Refer to DTC P0102. Refer to DESCRIPTION .

DTC No.DTC Detection ConditionTrouble Area
P0101Conditions (a), (b), (c), (d) and (e) continue for more than 10 seconds (2 trip detection logic): (a) Engine is running. (b) Engine coolant temperature is 70°C (158°F) or higher. (c) Throttle position sensor voltage is 0.2 V or higher, and below 2 V. (d) Average engine load value ratio is less than 0.84, or more than 1.15 (varies with estimated engine load). Average engine load value ratio = Average engine load based on mass air flow meter output / Average engine load estimated from driving conditions (e) Average air fuel ratio is less than -20%, or more than 20%.Mass air flow meter sub-assembly Intake system PCV hose connections EGR valve assembly

The mass air flow meter sub-assembly is a sensor that measures the amount of air flowing through the throttle valve. The ECM uses this information to determine the fuel injection time and to provide an appropriate air fuel ratio. Inside the mass air flow meter sub-assembly, there is a heated platinum wire which is exposed to the flow of intake air. By applying a specific electrical current to the wire, the ECM heats it to a specific temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to the mass air flow meter sub-assembly. The voltage level is proportional to the air flow through the sensor, and the ECM uses it to calculate the intake air volume.

The ECM monitors the average engine load value ratio to check the mass air flow meter sub-assembly for malfunctions. The average engine load value ratio is obtained by comparing the average engine load calculated from the mass air flow meter sub-assembly output to the average engine load estimated from the driving conditions, such as the engine speed and the throttle opening angle. If the average engine load value ratio is below the threshold value, the ECM determines that the intake air volume is low, and if the average engine load value ratio is above the threshold value, the ECM determines that the intake air volume is high.

If this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

The mass air flow meter sub-assembly is a sensor that measures the amount of air flowing through the throttle valve.

The ECM uses this information to determine the fuel injection time and to provide the appropriate air fuel ratio.

Inside the mass air flow meter sub-assembly, there is a heated platinum wire which is exposed to the flow of intake air by applying a specific electrical current to the wire.

The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant temperature value of the hot wire, current is applied to these components in the mass air flow meter sub-assembly. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The circuit is constructed so that the platinum hot wire and the temperature sensor create a bridge circuit, and the power transistor is controlled so that the potentials of A and B remain equal to maintain the predetermined temperature.

HINT

When either of these DTCs are stored, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is calculated by the ECM, according to the engine speed and throttle valve position. Fail-safe mode continues until a pass condition is detected.

Scheme 148

Scheme 148: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0102Mass air flow meter sub-assembly voltage below 0.2 V for 3 seconds (1 trip detection logic: Engine speed is less than 4000 RPM) (2 trip detection logic: Engine speed is 4000 RPM or more).Open or short in mass air flow meter sub-assembly circuit Mass air flow meter sub-assembly ECM
P0103Mass air flow meter sub-assembly voltage higher than 4.9 V for 3 seconds (1 trip detection logic: Engine speed is less than 4000 RPM) (2 trip detection logic: Engine speed is 4000 RPM or more).Open or short in mass air flow meter sub-assembly circuit Mass air flow meter sub-assembly ECM

HINT

When any of these DTCs are output, check the air-flow rate by entering the following menus: Powertrain / Engine and ECT / Data List / Primary / MAF.

Mass Air Flow Rate (gm/sec)Malfunction
Approximately 0.0Open in mass air flow meter sub-assembly power source circuit Open or short in VG circuit
271.0 or moreOpen in E2G circuit

If there is a defect in the mass air flow meter sub-assembly or an open or short circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the mass air flow meter sub-assembly circuit and stores a DTC.

Example

When the sensor output voltage remains below 0.2 V or higher than 4.9 V for more than 3 seconds, the ECM stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 3 seconds after the engine is next started.

The manifold absolute pressure sensor detects pressure inside the intake manifold as an absolute pressure with a built-in sensor and outputs a voltage. Based on the voltage from the manifold absolute pressure sensor, the ECM controls the air fuel ratio, and detects errors in the pressure sensor using the changes in pressure.

Scheme 149

Scheme 149: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0106Intake manifold pressure measured after engine start drops by less than 3 kPa (22.5 mmHg) compared to the intake manifold pressure (atmospheric pressure) measured before engine start (2 trip detection logic).Intake system Manifold absolute pressure sensor

The manifold absolute pressure sensor detects the intake manifold pressure as a voltage using a built-in sensor. The ECM calculates intake manifold pressure based on this voltage and also calculates the EGR valve and purge VSV opening amount according to changes in the intake manifold pressure. When the intake manifold pressure measured after engine start drops by less than 3 kPa (22.5 mmHg) compared to the intake manifold pressure (atmospheric pressure) measured before engine start, the ECM interprets this as a malfunction in the manifold absolute pressure sensor and stores P0106.

The manifold absolute pressure sensor detects pressure inside the intake manifold as an absolute pressure with a built-in sensor and outputs a voltage. Based on the voltage from the vacuum sensor, the ECM controls the air fuel ratio, and corrects any errors in the pressure sensor due to changes in pressure.

Scheme 150

Scheme 150: DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
P0107The output voltage from the manifold absolute pressure sensor below 0.5 V for 0.5 seconds (1 trip detection logic).Open or short in manifold absolute pressure sensor circuit Manifold absolute pressure sensor ECM
P0108The output voltage from the manifold absolute pressure sensor higher than 4.5 V for 0.5 seconds (1 trip detection logic).Open or short in manifold absolute pressure sensor circuit Manifold absolute pressure sensor ECM

HINT

When DTC P0107 or P0108 is detected, check the manifold absolute pressure by selecting Powertrain / Engine and ECT / Data List / Primary / MAP on the Techstream.

Manifold Absolute Pressure (kPa)Malfunction
Approximately 0 kPaShort in PIM circuit to ground Short in PIM circuit to E2 circuit
130 kPa or higherOpen in VC circuit or short in VC circuit to PIM circuit Open in PIM circuit Open in E2 circuit

The ECM monitors the sensor voltage and uses this value to calculate the manifold absolute pressure. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a malfunction in the manifold absolute pressure sensor and stores a DTC.

Example

When the sensor output voltage remains below 0.5 V, or higher than 4.5 V for 0.5 seconds, the ECM stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

After warm engine stopped

The ECM monitors the intake air temperature variation in the period from when the engine was warmed up on the previous trip until the next engine start. If the change in the intake air temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected, the MIL is illuminated and the DTC is stored.

After a cold engine in started

The monitor runs when the engine is started cold after 5 hours or more have elapsed since the engine stopped. If the intake air temperature sensor output variation until the engine has warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

  1. The intake air temperature sensor, mounted in the mass air flow meter sub-assembly, monitors the intake air temperature. The intake air temperature sensor has a built-in thermistor with a resistance that varies according to the temperature of the intake air. When the intake air temperature becomes low, the resistance of the thermistor increases. When the temperature becomes high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes ( (Scheme 145)above).
  2. The intake air temperature sensor is powered by a 5 V supply from the THA terminal of the ECM, via resistor R which is located inside the ECM.
  3. Resistor R and the intake air temperature sensor are connected in series. When the resistance value of the intake air temperature sensor changes, according to changes in the intake air temperature, the voltage at terminal THA also varies. Based on this signal, the ECM increases the fuel injection volume when the engine is cold to improve driveability. HINT: When either DTC P0112 or P0113 is stored, the ECM enters fail-safe mode. During fail-safe mode, the intake air temperature is estimated to be 20°C (68°F) by the ECM. Fail-safe mode continues until a pass condition is detected.
DTC No.DTC Detection ConditionTrouble Area
P0112Short in intake air temperature sensor circuit for 0.5 seconds (1 trip detection logic)Short in intake air temperature sensor circuit Intake air temperature sensor (built into mass air flow meter sub-assembly) ECM
P0113Open in intake air temperature sensor circuit for 0.5 seconds (1 trip detection logic)Open in intake air temperature sensor circuit Intake air temperature sensor (built into mass air flow meter sub-assembly) ECM

HINT

When any of these DTCs are output, check the intake air temperature by entering the following menus: Powertrain / Engine and ECT / Data List / Primary / Intake Air.

Temperature DisplayedMalfunction
40°C (-40°F)Open circuit
Higher than 128°C (262°F)Short circuit

The ECM monitors the sensor voltage and uses this value to calculate the intake air temperature. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a malfunction in the intake air temperature sensor and stores a DTC.

Example

If the sensor output voltage is higher than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the intake air temperature sensor circuit, and stores DTC P0113. Conversely, if the output voltage is below 0.18 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0112.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

A thermistor, whose resistance value varies according to the engine coolant temperature, is built into the engine coolant temperature sensor.

The structure of the sensor and its connection to the ECM are the same as those of the intake air temperature sensor.

HINT

When any of DTCs P0115, P0117 and P0118 are stored, the ECM enters fail-safe mode. During fail-safe mode, the engine coolant temperature is estimated to be 80°C (176°F) by the ECM. Fail-safe mode continues until a pass condition is detected.

DTC No.DTC Detection ConditionTrouble Area
P0115Open or short in engine coolant temperature sensor circuit for 0.5 seconds (1 trip detection logic).Open or short in engine coolant temperature sensor circuit Engine coolant temperature sensor ECM
P0117Short in engine coolant temperature sensor circuit for 0.5 seconds (1 trip detection logic).Short in engine coolant temperature sensor circuit Engine coolant temperature sensor ECM
P0118Open in engine coolant temperature sensor circuit for 0.5 seconds (1 trip detection logic).Open in engine coolant temperature sensor circuit Engine coolant temperature sensor ECM

HINT

When any of these DTCs are output, check the engine coolant temperature by entering the following menus: Powertrain / Engine and ECT / Data List / Primary / Coolant Temp.

Temperature DisplayedMalfunction
40°C (-40°F)Open circuit
Higher than 135°C (275°F)Short circuit

The engine coolant temperature sensor is used to monitor the engine coolant temperature. The engine coolant temperature sensor has a thermistor with a resistance that varies according to the temperature of the engine coolant. When the coolant temperature becomes low, the resistance in the thermistor increases. When the temperature becomes high, the resistance drops. These variations in resistance are reflected in the output voltage from the sensor. The ECM monitors the sensor voltage and uses this value to calculate the engine coolant temperature. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a fault in the engine coolant temperature sensor circuit and stores a DTC.

Example

If the sensor output voltage is higher than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the engine coolant temperature sensor circuit, and stores DTC P0118. Conversely, if the voltage output is below 0.14 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0117.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION .

DTC No.DTC Detection ConditionTrouble Area
P0116When either of the following conditions is met (2 trip detection logic): During engine warm up after cold engine starts, change in engine coolant temperature sensor output is below threshold In duration between warmed engine stopped and next cold engine starts, change in engine coolant temperature sensor output below thresholdWater inlet with thermostat sub-assembly Engine coolant temperature sensor
For Mexico Models: Case 1: Engine coolant temperature between 35 and 60°C (95 and 140°F) when engine started, and conditions (a) and (b) met (2 trip detection logic) (a) Vehicle driven at varying speeds (accelerated and decelerated) (b) Engine coolant temperature remains within 3°C (5.4°F) of initial engine coolant temperature Case 2: Engine coolant temperature higher than 60°C (140°F) when engine started, and conditions (a) and (b) met (6 trip detection logic) (a) Vehicle driven at varying speeds (accelerated and decelerated) (b) Engine coolant temperature measurements remain within 1°C (1.8°F) of initial engine coolant temperature on 6 successive occasionsWater inlet with thermostat sub-assembly Engine coolant temperature sensor

Engine Coolant Temperature Sensor Cold Start Monitor

The monitor runs when the engine is started cold. If the change in engine coolant temperature sensor output until the engine warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

Engine Coolant Temperature Sensor Soak Monitor

The ECM compares the engine coolant temperature when the warmed engine is stopped and when the engine is started on the next trip when more than 5 hours has elapsed since the engine was stopped. If the change in engine coolant temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

Engine Coolant Temperature Sensor High Side Stuck Monitor (Only for Mexico models)

The ECM monitors the sensor voltage and uses this value to calculate the engine coolant temperature. If the sensor voltage output deviates from the normal operating range, the ECM interprets this deviation as a malfunction in the engine coolant temperature sensor and stores the DTC.

Examples

  1. Upon starting the engine, the engine coolant temperature is between 35 and 60°C (95 and 140°F). If after driving for 250 seconds, the engine coolant temperature remains within 3°C (5.4°F) of the starting temperature, the DTC is stored (2 trip detection logic).
  2. Upon starting the engine, the engine coolant temperature is over 60°C (140°F). If after driving for 250 seconds, the ECM remains within 1°C (1.8°F) of the starting temperature, the DTC is stored (6 trip detection logic).

The engine has two temperature sensors, an engine coolant temperature sensor and an intake air temperature sensor, to detect the temperature while the engine is operating. A thermistor, whose resistance value varies according to the temperature, is built into each sensor. When the temperature is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes. Based on these temperature signals output from the sensors, the ECM determines the fuel injection duration and the ignition timing to control the engine.

DTC No.DTC Detection ConditionTrouble Area
P011BAll of the following conditions are met (2 trip detection logic): The auxiliary battery voltage is 10.5 V or higher. 7 hours or more have elapsed since the engine stopped on the previous trip. 15 seconds or more after a cold engine start. Either of the following conditions is met: The minimum intake air temperature after the engine starts is -10°C (14°F) or higher. The engine coolant temperature before the engine starts is -10°C (14°F) or higher. The difference between the readings of the engine coolant temperature and intake air temperature is higher than 20°C (36°F).Intake air temperature sensor Engine coolant temperature sensor ECM

Scheme 151

Scheme 151

HINT

  1. Waiting is required to prevent the temperature of the engine from affecting the readings. If the engine has been operated recently, it will not be possible to accurately compare the readings.
  2. For diagnosis, in order to duplicate the detection conditions of the DTC, it is necessary to park the vehicle for 7 hours. Parking the vehicle for 7 hours ensures that the actual temperature of the engine coolant temperature and intake air temperature are very similar. When the vehicle has been parked for less than 7 hours, differences in the readings may exist, this does not necessarily indicate a fault.

The ECM monitors the difference between the engine coolant temperature and the intake air temperature when the engine is started cold to detect the engine temperature conditions accurately. The monitor runs when the engine started cold after 7 hours or more has elapsed since the engine was stopped (power switch turned off) on the previous trip. If the difference between the engine coolant temperature and the intake air temperature on a cold start exceeds 20°C (36°F), the ECM interprets this as a malfunction in the engine coolant temperature sensor circuit and intake air temperature sensor circuit, and stores the DTC.

HINT

  1. These DTCs relate to the throttle position sensor.

The throttle position sensor is mounted on the throttle body assembly, and detects the opening angle of the throttle valve. This sensor is a non-contact type. It uses Hall-effect elements in order to yield accurate signals even in extreme conditions.

The throttle position sensor has 2 sensor circuits, each of which transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.

As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air fuel ratio correction, power enrichment correction and fuel-cut control.

Scheme 152

Scheme 152
DTC No.DTC Detection ConditionTrouble Area
P0120Output voltage of VTA1 quickly fluctuates beyond lower and upper malfunction thresholds for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) ECM
P0121Difference between VTA1 and VTA2 voltages below 0.8 V, or higher than 1.6 V for 2 seconds (1 trip detection logic).Throttle position sensor (built into throttle body assembly) Throttle position sensor circuit ECM
P0122Output voltage of VTA1 0.2 V or less for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) Short in VTA1 circuit Open in VC circuit ECM
P0123Output voltage of VTA1 4.54 V or higher for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) Open in VTA1 circuit Open in E2 circuit Short between VC and VTA1 circuits ECM
P0220Output voltage of VTA2 quickly fluctuates beyond lower and upper malfunction thresholds for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) ECM
P0222Output voltage of VTA2 1.75 V or less for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) Short in VTA2 circuit Open in VC circuit ECM
P0223Output voltage of VTA2 4.8 V or higher, and VTA1 between 0.2 V and 2.02 V, for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body assembly) Open in VTA2 circuit Open in E2 circuit Short between VC and VTA2 circuits ECM
P2135Either condition (a) or (b) met (1 trip detection logic): (a) Difference between output voltages of VTA1 and VTA2 0.02 V or less for 0.5 seconds or more (b) Output voltage of VTA1 is 0.2 V or less, and VTA2 is 1.75 V or less, for 0.4 seconds or moreShort between VTA1 and VTA2 circuits Throttle position sensor (built into throttle body assembly) ECM

The ECM uses the throttle position sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm the proper operation of the throttle position sensor.

P0120, P0122, P0123, P0220, P0222, P0223 and P2135

  1. A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.
  1. VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.
  1. VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor circuit, and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

P0121

This sensor transmits two signals: VTA1 and VTA2. VTA1 is used to detect the throttle opening angle and VTA2 is used to detect malfunctions in VTA1. The ECM performs several checks to confirm the proper operation of the throttle position sensor and VTA1.

For each throttle opening angle, a specific voltage difference is expected between the outputs of VTA1 and VTA2. If the output voltage difference between the two signals deviates from the normal operating range, the ECM interprets this as a malfunction in the throttle position sensor. The ECM illuminates the MIL and stores the DTC.

If the malfunction is not repaired successfully, the DTC is stored 2 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION .

DTC No.DTC Detection ConditionTrouble Area
P0125Engine coolant temperature does not reach closed-loop enabling temperature for 20 minutes (this period varies with engine start engine coolant temperature) (2 trip detection logic)Cooling system Engine coolant temperature sensor Water inlet with thermostat sub-assembly

The resistance of the engine coolant temperature sensor varies in proportion to the actual engine coolant temperature. The ECM supplies a constant voltage to the sensor and monitors the signal output voltage of the sensor. The signal output voltage varies according to the changing resistance of the sensor. After the engine is started, the engine coolant temperature is monitored through this signal. If the engine coolant temperature sensor indicates that the engine is not yet warm enough for closed-loop fuel control, despite a specified period of time having elapsed since the engine was started, the ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

Example

The engine coolant temperature is 5°C (41°F) at engine start. After about 90 seconds running time, the engine coolant temperature sensor still indicates that the engine is not warm enough to begin closed-loop fuel (air fuel ratio feedback) control. The ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

HINT

This DTC relates to the water inlet with thermostat sub-assembly.

This DTC is stored when the engine coolant temperature does not reach 75°C (167°F) despite sufficient engine warm-up time having elapsed.

DTC No.DTC Detection ConditionTrouble Area
P0128Conditions (a), (b) and (c) are met for 5 seconds (2 trip detection logic): (a) Cold start (b) Engine is warmed up (c) Engine coolant temperature is below 75°C (167°F)Water inlet with thermostat sub-assembly Cooling system Engine coolant temperature sensor ECM

Scheme 153

Scheme 153: MONITOR DESCRIPTION

The ECM estimates the engine coolant temperature based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual engine coolant temperature. When the estimated engine coolant temperature reaches 75°C (167°F), the ECM checks the actual engine coolant temperature. If the actual engine coolant temperature is below 75°C (167°F), the ECM interprets this as a malfunction in the water inlet with thermostat sub-assembly or the engine cooling system and stores the DTC.

HINT

Sensor 2 refers to the sensor mounted behind the Three-Way Catalytic Converter (TWC) and located far from the engine assembly.

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxide (NOx) components in the exhaust gas, a three-way catalytic converter is used. For the most efficient use of the three-way catalytic converter, the air fuel ratio must be precisely controlled so that it is always close to the stoichiometric air fuel level. For the purpose of helping the ECM to deliver accurate air fuel ratio control, a heated oxygen sensor is used.

The heated oxygen sensor is located behind the three-way catalytic converter, and detects the oxygen concentration in the exhaust gas. Since the sensor is integrated with the heater that heats the sensing portion, it is possible to detect the oxygen concentration even when the intake air volume is low (the exhaust gas temperature is low).

When the air fuel ratio becomes lean, the oxygen concentration in the exhaust gas is rich. The heated oxygen sensor informs the ECM that the post-three-way catalytic converter air fuel ratio is lean (low voltage, i.e. below 0.45 V).

Conversely, when the air fuel ratio is richer than the stoichiometric air fuel level, the oxygen concentration in the exhaust gas becomes lean. The heated oxygen sensor informs the ECM that the post-three-way catalytic converter air fuel ratio is rich (high voltage, i.e. higher than 0.45 V). The heated oxygen sensor has the property of changing its output voltage drastically when the air fuel ratio is close to the stoichiometric level.

The ECM uses the supplementary information from the heated oxygen sensor to determine whether the air fuel ratio after the three-way catalytic converter is rich or lean, and adjusts the fuel injection time accordingly. Thus, if the heated oxygen sensor is working improperly due to internal malfunctions, the ECM is unable to compensate for deviations in the primary air fuel ratio control.

Scheme 154

Scheme 154: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0136Abnormal voltage output: During active air fuel ratio control, Heated oxygen sensor voltage does not increase to higher than 0.59 V for certain period of time (2 trip detection logic) Low impedance: Sensor impedance below 5 ohms for 30 seconds or more when ECM presumes sensor to being warmed up and operating normally (2 trip detection logic)Heated oxygen sensor (sensor 2) circuit Heated oxygen sensor (sensor 2) Air fuel ratio sensor (sensor 1) Gas leaks from exhaust system Fuel pressure Fuel injector assembly PCV valve and hose Intake system EGR valve assembly
P0137Low voltage (open): During active air fuel ratio control, following conditions (a) and (b) met for certain period of time (2 trip detection logic) (a) Heated oxygen sensor voltage output below 0.21 V (b) Target air fuel ratio rich High impedance: Sensor impedance 15 kohms or higher for more than 90 seconds or more when ECM presumes sensor to be warmed up and operating normally (2 trip detection logic)Heated oxygen sensor (sensor 2) circuit Heated oxygen sensor (sensor 2) Air fuel ratio sensor (sensor 1) Gas leak from exhaust system EGR valve assembly
P0138Extremely high voltage (short): Heated oxygen sensor voltage output exceeds 1.2 V for 10 seconds or more (2 trip detection logic)Heated oxygen sensor (sensor 2) circuit Heated oxygen sensor (sensor 2) ECM
P0139Heated oxygen sensor (sensor 2) voltage does not drop to below 0.2 V immediately after fuel cut starts Heated oxygen sensor voltage does not drop from 0.35 to 0.2 V immediately after air fuel cut starts. (2 trip detection logic)Heated oxygen sensor (sensor 2) circuit Heated oxygen sensor (sensor 2) Gas leaks from exhaust system EGR valve assembly
DTC No.DTC Detection ConditionsTrouble Areas
P0136Not applicableNone
P0137Low voltage (open): During active air-fuel ratio control, both of the following conditions are met for a certain period of time (2 trip detection logic): (a) The Heated oxygen sensor voltage output is below 0.21 V. (b) The target air fuel ratio is rich.Heated oxygen sensor (sensor 2) circuit Heated oxygen sensor (sensor 2) Air fuel ratio sensor (sensor 1) Gas leak from exhaust system EGR valve assembly
P0138Not applicableNone
P0139Not applicableNone

FOR MEXICO MODELS

Scheme 155

Scheme 155: MONITOR DESCRIPTION

Scheme 156

Scheme 156

Scheme 157

Scheme 157
  1. Active Air Fuel Ratio Control The ECM usually performs air fuel ratio feedback control so that the air fuel ratio sensor output indicates a near stoichiometric air fuel level. This vehicle includes active air fuel ratio control in addition to regular air fuel ratio control. The ECM performs active air fuel ratio control to detect any deterioration in the three-way catalytic converter and heated oxygen sensor malfunctions (refer to the diagram below). Active air fuel ratio control is performed for approximately 30 seconds or more while driving with a warm engine. During active air fuel ratio control, the air fuel ratio is forcibly regulated to become lean or rich by the ECM. If the ECM detects a malfunction, a DTC is stored.
  2. Abnormal Voltage Output of Heated Oxygen Sensor (DTC P0136) While the ECM is performing active air fuel ratio control, the air fuel ratio is forcibly regulated to become rich or lean. If the sensor is not functioning properly, the voltage output variation is small. For example, when the heated oxygen sensor voltage does not increase to higher than 0.59 V during active air fuel ratio control, the ECM determines that the sensor voltage output is abnormal and stores DTCs P0136.
  3. Open or Short in Heated Oxygen Sensor Circuit (DTC P0137) During active air fuel ratio control, the ECM calculates the oxygen storage capacity* of the three-way catalytic converter by forcibly regulating the air fuel ratio to become rich or lean. If the heated oxygen sensor has an open, or the voltage output of the sensor noticeably decreases, the oxygen storage capacity indicates an extraordinarily high value. Even if the ECM attempts to continue regulating the air fuel ratio to become rich or lean, the heated oxygen sensor output does not change. While performing active air fuel ratio control, when the target air fuel ratio is rich and the heated oxygen sensor voltage output is below 0.21 V (lean), the ECM interprets this as an abnormally low sensor output voltage and stores DTC P0137. *: The three-way catalytic converter has the capability to store oxygen. The oxygen storage capacity and the emission purification capacity of the three-way catalytic converter are mutually related. The ECM determines whether the catalyst has deteriorated, based on the calculated oxygen storage capacity value. Refer to «DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1)»(ref-568737-S06160377082013072300000) .
  4. High or Low Impedance of Heated Oxygen Sensor (DTCs P0136 or P0137) During normal air fuel ratio feedback control, there are small variations in the exhaust gas oxygen concentration. In order to continuously monitor the slight variation of the heated oxygen sensor signal while the engine is running, the impedance* of the sensor is measured by the ECM. The ECM determines that there is a malfunction in the sensor when the measured impedance deviates from the standard range. *: The effective resistance in an alternating current electrical circuit. HINT: The impedance cannot be measured using an ohmmeter. DTC P0136 indicates the deterioration of the heated oxygen sensor. The ECM stores the DTCs by calculating the impedance of the sensor when the typical enabling conditions are satisfied (2 driving cycles). DTC P0137 indicates an open or short circuit in the heated oxygen sensor (2 driving cycles). The ECM stores the DTCs when the impedance of the sensor exceeds the threshold of 15 kohms.
  5. Extremely High Output Voltage of Heated Oxygen Sensor (DTC P0138) The ECM continuously monitors the heated oxygen sensor output voltage while the engine is running. DTC P0138 is stored if the heated oxygen sensor voltage output is 1.2 V or higher for 10 seconds or more.
  6. Abnormal Voltage Output of Heated Oxygen Sensor During Fuel-cut (DTC P0139) The sensor output voltage drops to below 0.2 V (extremely lean status) immediately when the vehicle decelerates and fuel cut is operating. If the voltage does not drop to below 0.2 V for 6 seconds or more, or the voltage does not drop from 0.35 to 0.2 V for 1 second or more, the ECM determines that the sensor response has deteriorated, illuminates the MIL and stores a DTC.

HINT

Refer to DTC P2195. Refer to DESCRIPTION .

DTC No.DTC Detection ConditionTrouble Area
P014CThe "Rich to Lean response rate deterioration level*" value is standard or less (2 trip detection logic).Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 1) heater ECM
P014DThe "Lean to Rich response rate deterioration level*" value is standard or more (2 trip detection logic).
P015AThe "Rich to Lean delay level*" value is standard or more (2 trip detection logic).
P015BThe "Lean to Rich delay level*" value is standard or more (2 trip detection logic).

*: Calculated by ECM based on the air fuel ratio sensor output.

After the engine has been warmed up, the ECM carries out air-fuel ratio feedback control, and maintains the air-fuel ratio at the theoretical level. In addition, after all the preconditions have been met, active air-fuel ratio control is carried out for approximately 10 seconds and during active air-fuel ratio control, the ECM measures the response of the air-fuel ratio sensor by increasing or decreasing a specific injection quantity based on the theoretical air-fuel ratio learned during normal air-fuel control. The ECM determines whether there is an air-fuel ratio sensor malfunction at the mid-point of active air-fuel ratio control.

If the air-fuel ratio sensor's response ability is reduced, DTC P014C and P014D are output.

If the air-fuel ratio sensor output timing is delayed, DTC P015A and P015B are output.

Scheme 158

Scheme 158: MONITOR DESCRIPTION

The fuel trim is related to the feedback compensation value, not to the basic injection duration. The fuel trim consists of both the short-term and long-term fuel trim.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air fuel ratio at stoichiometric levels. The signal from the air fuel ratio sensor indicates whether the air fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air fuel ratio is rich and an increase in the fuel injection volume if it is lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the central value. The long-term fuel trim, which controls overall fuel compensation, compensates for long-term deviations in the fuel trim from the central value caused by the short-term fuel trim compensation.

If both the short-term and long-term fuel trim are lean or rich beyond predetermined values, it is interpreted as a malfunction, and the ECM illuminates the MIL and stores a DTC.

DTC No.DTC Detection ConditionTrouble Area
P0171With warm engine and stable air fuel ratio feedback, fuel trim considerably in error to lean side (2 trip detection logic).Intake system Fuel injector assembly Mass air flow meter sub-assembly Engine coolant temperature sensor Fuel pressure Gas leaks from exhaust system Open or short in air fuel ratio sensor (sensor 1) circuit Air fuel ratio sensor (sensor 1) PCV valve and hose PCV hose connections EGR valve assembly Wire harness or connector ECM
P0172With warm engine and stable air fuel ratio feedback, fuel trim considerably in error to rich side (2 trip detection logic).Fuel injector assembly Mass air flow meter sub-assembly Engine coolant temperature sensor Ignition system Fuel pressure Gas leaks from exhaust system Open or short in air fuel ratio sensor (sensor 1) circuit Air fuel ratio sensor (sensor 1) EGR valve assembly Wire harness or connector ECM

HINT

  1. When DTC P0171 is stored, the actual air fuel ratio is on the lean side. When DTC P0172 is stored, the actual air fuel ratio is on the rich side.
  2. If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P0171 may be stored. The MIL is then illuminated.
  3. When the total of the short-term and long-term fuel trim values is within the malfunction threshold (and the engine coolant temperature is higher than 75°C (167°F)), the system is functioning normally.

Under closed-loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the ECM's estimated fuel injection volumes also affect the average fuel trim learning value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learning value of the air fuel ratio). If the average fuel trim learning value exceeds the malfunction thresholds, the ECM interprets this as a fault in the fuel system and stores a DTC.

Example

Scheme 159

Scheme 159: MONITOR DESCRIPTION
  1. When the average fuel trim learning value is +35% or more, or -35% or less, the ECM interprets this as a fuel system malfunction.