Leakage: Diagnosis Kia Spectra I рестайлинг

INSPECTION

1. Check water pump for cracks and damage.
2. Check for abnormal noise, bearing sticking or loose.
3. Replace water pump if necessary.

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1. Remove any gasket fragments, dirt or oil from sealing surfaces.
2. Install new gasket on water pump. NOTE: To prevent dropping the gasket when installing, put sealant in gasket groove. But do not apply to sealing surfaces.
3. Install water pump. Tightening torque: 14~19 lb-ft (19~26 N.m, 1.9~2.6 kg-m)
4. Install tensioner, idler and timing belt. See «TIMING SYSTEM»(ref-159087-S07179243332005020100000) .
5. Fill engine coolant.
6. Connect negative battery cable.
7. Start engine and check for leaks.

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1. Disconnect negative battery cable.
2. Drain engine coolant.
3. Remove fresh air duct.
4. Disconnect upper radiator hose.
5. Disconnect cooling fan motor connector.
6. Disconnect condenser fan motor connector.
7. Disconnect coolant reservoir hose.
8. Remove radiator brackets.
9. Disconnect Automatic Transaxle Fluid (ATF) inlet and outlet pipe.
10. Disconnect lower radiator hose.
11. Lift radiator assembly from engine compartment.
12. Remove cooling fan assembly and condenser fan assembly.

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1. Check for cracks, damage or water leakage.
2. Check for bent fins. If bent, repair with a fin comb or similar tool.
3. Check for damaged radiator inlet and outlet and hose connections.

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1. Install cooling fan assembly and condenser fan assembly.
2. Install radiator assembly into engine compartment.
3. Connect lower radiator hose.
4. Connect ATF inlet and outlet pipes.
5. Install radiator brackets.
6. Connect coolant reservoir hose.
7. Connect condenser fan motor connector.
8. Connect cooling fan motor connector.
9. Connect upper radiator hose.
10. Install fresh air duct.
11. Connect negative battery cable.
12. Fill engine coolant. See «ENGINE COOLANT»(ref-159087-S15983726202005020100000) .
13. Start engine and check for leaks.

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1. Disconnect negative battery cable.
2. Drain engine coolant.
3. Remove fresh air duct.
4. Disconnect cooling fan motor connector.
5. Remove upper radiator hose.
6. Remove upper two radiator cowling bolts.
7. Remove lower two radiator cowling bolts.
8. Lift radiator cowling from engine compartment.
9. Remove clip and fan. Remove three fan motor bolts and nuts.

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1. Check current as shown with an ammeter. Current (A): 8~13A

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1. Install fan motor and tighten three fan motor bolts and nuts.
2. Install fan and clip
3. Install radiator cowling to radiator.
4. Install and tighten two upper radiator cowling bolts. Tightening torque: 5.8~7.9 lb.ft (7.8~10.8 N.m, 0.8~1.1 kg.m)
5. Install and tighten lower two radiator cowling bolts. Tightening torque: 5.8~7.9 lb.ft (7.8~10.8 N.m, 0.8~1.1 kg.m)
6. Install upper radiator hose.
7. Connect cooling fan motor connector.
8. Install fresh air duct and tighten bolt and nut.
9. Fill engine coolant See «ENGINE COOLANT»(ref-159087-S15983726202005020100000) .
10. Connect negative battery cable.
11. Start engine and check for leaks.

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1. Remove foreign material from radiator cap valve and the valve seat.
2. Attach radiator cap to a radiator cap tester. Apply pressure gradually to 15 psi (103 kPa, 1.05 kg/cm2).
3. Wait about 10 seconds. Verify that pressure has not decreased.
4. Replace radiator cap as necessary.

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1. Pull negative pressure valve to open it. Verify that it closes completely when released.
2. Check for damage on contact surfaces, and for a cracked or deformed seal.
3. Replace radiator cap as necessary.

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1. Disconnect negative battery cable.
2. Drain engine coolant.
3. Remove bolt and nut of thermostat housing.
4. Remove thermostat housing and thermostat.

1. Visually check that thermostat is airtight.
2. Place thermostat and a thermometer in water.
3. Gradually heat water and check following.

Initial opening temperature: 177~182 °F (80.5~83.5 °C)

Full open temperature: 203 °F (95 °C)

Full open lift: 0.31 in (8.0 mm) min.

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1. Install thermostat into cylinder head with jiggle pin positioned up.
2. Install new gasket.
3. Place thermostat housing and tighten bolt and nut. Tightening torque: 14~19 lb.ft (19~26 N.m, 1.9~2.6 kg.m)
4. Fill radiator with specified amount and type of engine coolant.
5. Connect negative battery cable.
6. Start engine and check for leaks.

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