General Description: Removal & Installation Kia Spectra I рестайлинг

REPLACEMENT

Scheme 300

1. Warm engine to normal operating temperature and turn engine off. Position a suitable container under oil pan.
2. Remove oil filler cap and oil pan drain plug.
3. Allow oil to be fully drained.
4. Install drain plug with new gasket. Tightening torque: 22~30 lb.ft (29~41 N.m, 3.0~4.2 kg.m)
5. Refill engine with specified type and amount of engine oil.
6. Install oil filler cap.
7. Run engine and check for leaks.
8. Check oil level and add oil if necessary. Oil pan capacity: 3.8 U.S. qt (3.6 liters, 3.2 Imp qt)

Scheme 301

1. Raise vehicle.
2. Remove oil filter with oil filter wrench. If rubber seal is stuck to engine, remove it.
3. Apply a small amount of clean engine oil to rubber seal of new filter.
4. Install oil filter and turn it by hand until rubber seal contacts base.
5. Tighten filter 1-1/6 turns with filter wrench.
6. Start engine and check for leaks.
7. Turn engine off, and wait 5 minutes. Check oil level and add oil if necessary. Oil filter capacity: 0.21 U.S. qt (0.2 liter, 0.18 Imp qt)

Scheme 302

Scheme 303

1. Disconnect and remove oil pressure switch.
2. Install oil pressure gauge into oil pressure switch installation hole.
3. Warm engine to normal operating temperature.
4. Run engine at 3,000 RPM, and note gauge readings. Oil pressure: 43~57 psi (294~392 kPa, 3.0~4.0 kg/cm2)
5. If pressure is not within specification, check for cause, and repair. See «TROUBLESHOOTING GUIDE»(ref-159087-S39933007402005020100000) .
6. Remove oil pressure gauge and install oil pressure switch. Tightening torque: 8.7~13.0 lb.ft (12~18 N.m, 1.2~1.8 kg.m)

Scheme 304

Scheme 305

Scheme 306

Scheme 307

1. Disconnect negative battery cable.
2. Drain engine oil.
3. Remove timing belt. See «TIMING SYSTEM»(ref-159087-S07179243332005020100000) .
4. Remove oil pan and oil strainer. See «OIL PAN»(ref-159087-S02782672512005020100000) .
5. Remove generator. See «REMOVAL & INSTALLATION»(ref-170767-S09796944092005011800000) .
6. Remove A/C compressor and A/C compressor bracket if equipped. See «MANUAL A/C-HEATER SYSTEMS»(ref-170614) .
7. Remove crankshaft pulley lock bolt.
8. Remove timing belt pulley.
9. Remove oil pump mounting bolt.
10. Remove oil pump.

Scheme 308

Scheme 309

Scheme 310

1. Apply a continuous bead of silicone sealant to oil pump sealing surface. CAUTION: The oil pump must be installed no longer than 5 minutes after silicone sealant is applied.
2. Apply grease to a new O-ring and install it in oil pump.
3. Install oil pump. Tightening torque: 14~19 lb.ft (19~26 N.m, 1.9~2.6 kg.m)
4. Install timing belt pulley and crankshaft pulley lock bolt. Tightening torque: 115.7~122.9 lb.ft (156.8~166.6 N.m, 16~17 kg.m)
5. Install A/C compressor bracket and A/C compressor. See «MANUAL A/C-HEATER SYSTEMS»(ref-170614)
6. Install generator. See «REMOVAL & INSTALLATION»(ref-170767-S09796944092005011800000) .
7. Install oil strainer and oil pan. See «OIL PAN»(ref-159087-S02782672512005020100000) .
8. Install timing belt. See «TIMING SYSTEM»(ref-159087-S07179243332005020100000) .
9. Fill with specified amount and type of engine oil.
10. Connect negative battery cable.
11. Start engine and check for leaks.
12. Check oil level and add oil if necessary.

Scheme 311

Scheme 312

1. Remove oil seal using a screwdriver covered by a rag to protect sealing surface from pump cover side.
2. Remove seven screws and remove pump cover.
3. Remove outer rotor and inner rotor.

Scheme 313

Scheme 314

Scheme 315

1. Check the following and replace any faulty parts. Distorted or damaged oil pump body or cover. Worn or damaged plunger. Weak or broken plunger spring.
2. Measure side clearance. Clearance: 0.0035 in (0.09 mm) Max.
3. Measure tooth tip clearance. Clearance: 0.007 in (0.18 mm) Max.
4. Measure outer rotor to pump body clearance. Clearance: 0.015 in (0.376 mm) Max.

Scheme 316

Scheme 317

Scheme 318

1. Assemble outer rotor and inner rotor into oil pump body.
2. Apply thread locking compound to cover mounting screw threads.
3. Assemble oil pump cover to oil pump body. Tightening torque: 4.3~6.5 lb.ft (6~9 N.m, 0.6~0.9 kg.cm)
4. Apply engine oil to outside of new oil seal and oil pump body.
5. Press oil seal into oil pump body. CAUTION: Oil seal must be pressed in until it is protruding with front face of oil pump body. Protrusion: 0.02~0.04 in (0.5~1.0 mm)

REMOVAL

1. Remove oil pump. See «OIL PUMP»(ref-159087-S03037706782005020100000) .
2. Remove front oil seal.

1. Install oil seal. See «OIL PUMP»(ref-159087-S03037706782005020100000) .
2. Install oil pump.

Scheme 319

Scheme 320

1. Disconnect negative battery cable.
2. Remove flywheel, in case of A/T, remove drive plate. NOTE: Use a flywheel locking tool or equivalent when removing flywheel or drive plate.
3. Remove rear cover.
4. Wrap a prying tool with a shop towel and slowly pry old seal out.

Scheme 321

Scheme 322

Scheme 323

Scheme 324

1. Apply engine oil to rear cover, oil seal and oil seal lip.
2. Press oil seal into rear cover. NOTE: Oil seal must be tapped in until it is nearly flush with surface of rear cover. Protrusion: 0~0.02 in (0~0.5 mm)
3. Cut away silicone sealer that has been squeezed out from rear cover assembly toward oil pan mounting surface. CAUTION: Do not scratch rear cover assembly.
4. Install rear cover. Tightening torque: A: 5.8~8.0 lb.ft (7.8~10.8 N.m, 0.8~1.1 kg.m) B: 29.7~40.5 lb.ft (40.2~54.9 N.m, 4.1~5.6 kg.m)
5. Install flywheel and manual transaxle. see scheme 144 In case of A/T, install drive plate and automatic transaxle.
6. Connect negative battery cable.

Scheme 325