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Automatic Transaxle DTC Diagnosis - A4CF2: Specifications Kia Forte I

Automatic Trans 90 illustrations ~2144 words

Specification

Temperature °C (°F)Resistance (kohms)Temperature °C (°F)Resistance (kohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

TEMPERATURE AND RESISTANCE SPECIFICATION

Scheme 219

Scheme 219: Diagnostic Circuit Diagram

Scheme 220

Scheme 220: Monitor Scantool Data

Scheme 221

Scheme 221
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "OIL TEMPERATURE SENSOR" parameter on the scantool. Specification: Increasing Gradually
  4. Does "OIL TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S05693485392010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S12254687442010060400000) " procedure.
Temperature °C (°F)Resistance (kohms)Temperature °C (°F)Resistance (kohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

TEMPERATURE AND RESISTANCE SPECIFICATION

Scheme 222

Scheme 222: Monitor Scantool Data

Scheme 223

Scheme 223
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "OIL TEMPERATURE SENSOR" parameter on the scantool. Specification: Increasing Gradually
  4. Does "OIL TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S17115767432010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S29255953142010060400000) " procedure.
Temperature °C (°F)Resistance (kohms)Temperature °C (°F)Resistance (kohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

TEMPERATURE AND RESISTANCE SPECIFICATION

Scheme 224

Scheme 224: Diagnostic Circuit Diagram

Scheme 225

Scheme 225: Monitor Scantool Data

Scheme 226

Scheme 226
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "OIL TEMPERATURE SENSOR" parameter on the scantool. Specification: Increasing Gradually
  4. Does "OIL TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S30868392622010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S13567040112010060400000) " procedure.

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 227

Scheme 227: Diagnostic Circuit Diagram

Scheme 228

Scheme 228: Signal Waveform

Scheme 229

Scheme 229

Scheme 230

Scheme 230: Monitor Scantool Data

Scheme 231

Scheme 231

Scheme 232

Scheme 232

Scheme 233

Scheme 233

Scheme 234

Scheme 234
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "INPUT SPEED SENSOR" parameter on the scantool.
  4. Drive the vehicle Specification: Increasing Gradually
  5. Does "Input Speed Sensor" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S07983352212010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S09185729552010060400000) " procedure.

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 235

Scheme 235: Diagnostic Circuit Diagram

Scheme 236

Scheme 236: Signal Waveform

Scheme 237

Scheme 237

Scheme 238

Scheme 238: Monitor Scantool Data

Scheme 239

Scheme 239

Scheme 240

Scheme 240

Scheme 241

Scheme 241

Scheme 242

Scheme 242
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "INPUT SPEED SENSOR" parameter on the scantool.
  4. Drive the vehicle Specification: Increasing Gradually
  5. Does "Input Speed Sensor" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S33818311482010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S02845695132010060400000) " procedure.

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 243

Scheme 243: Diagnostic Circuit Diagram

Scheme 244

Scheme 244: Signal Waveform

Scheme 245

Scheme 245

Scheme 246

Scheme 246: Monitor Scantool Data

Scheme 247

Scheme 247

Scheme 248

Scheme 248

Scheme 249

Scheme 249

Scheme 250

Scheme 250
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "INPUT SPEED SENSOR" parameter on the scantool.
  4. Drive the vehicle Specification: Increasing Gradually
  5. Does "Input Speed Sensor" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S33723188882010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S20363993852010060400000) " procedure.

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 251

Scheme 251: Signal Waveform

Scheme 252

Scheme 252: Monitor Scantool Data
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "ENGINE SPEED, INPUT SPEED SENSOR, OUTPUT SPEED SENSOR, GEAR POSITION" parameter on the scantool.
  4. Perform the "STALL TEST" with gear position "1" Specification: 2000~2700 engine RPM OPERATING ELEMENT OF EACH SHIFTING RANGE OPERATING ELEMENT OF EACH SHIFTING RANGE UD/C OD/C REV/C 2ND/B LR/B OWC P • R • • N • D1 • • • D2 • • D3 • • D4 • • L • • • NOTE: Stall test procedure in D1 and reason Procedure Warm up the engine After positioning the select lever in "D", depress the foot brake pedal fully after that, depress the accelerator pedal to the maximum * The slippage of 1st gear operating parts can be detected by stall test in D Reason for stall test If there are no mechanical defaults in the A/T, every slippage occurs in the torque converter. Therefore, engine revolution is output, but input and output speed revolution must be "zero" due to wheel's lock. If 1st gear operating part has faults, input speed revolution will be out. If output speed revolution is output, it means that the foot brake force is not applied fully. Re-measuring is required.
  5. Is "STALL TEST" within specifications? YES Go to " «WIRE HARNESS INSPECTION»(ref-362304-S16463931292010060400000) " procedure NO Go to " «COMPONENT INSPECTION»(ref-362304-S21970951952010060400000) " procedure CAUTION: Do not let anybody stand in front of or behind the vehicle while this test is being carried out. Check the A/T fluid level and temperature and the engine coolant temperature. Fluid level : At the hot mark on the oil level gauge. Fluid temperature : 80°C (176°F)~100 °C (212°F). Engine coolant temperature : 80°C (176°F)~100 °C (212°F). Chock both rear wheel (left and right). Pull the parking brake lever on with the brake pedal fully depressed. The throttle should not be left fully open for more than eight second. If carrying out the stall test two or more time, move the select lever to the "N" position and run the engine at 1,000 RPM to let the A/T fluid cool down before carrying out subsequent.

Scheme 253

Scheme 253: Signal Circuit Inspection
  1. Connect Scantool
  2. Engine "ON".
  3. Monitor the "INPUT & OUTPUT SPEED SENSOR" parameter on the scantool.
  4. Accelerate the Engine speed until about 2000 RPM in the 1st gear Specification: INPUT SPEED - (OUTPUT SPEED x GEAR RATIO) < or = 200 RPM
  5. Are "INPUT & OUTPUT SPEED SENSOR" within specifications? YES Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S34313400402010060400000) " procedure. NO Replace AUTO TRANSAXLE as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S34313400402010060400000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Frequency :PCSV-A, B, C, D :50Hz (at the ATF temp. -20°C above)
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}
  5. Surge voltage : 56 V

Scheme 254

Scheme 254: Diagnostic Circuit Diagram

Scheme 255

Scheme 255

Scheme 256

Scheme 256: Signal Waveform

Scheme 257

Scheme 257: Monitor Scantool Data

Scheme 258

Scheme 258

Scheme 259

Scheme 259

Scheme 260

Scheme 260

Scheme 261

Scheme 261

Scheme 262

Scheme 262
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Select "D RANGE" and drive vehicle.
  4. Monitor the "TORQUE CONVERTER (DAMPER) CLUTCH" parameter on the scantool. Specification: TCC SOL. DUTY > 30% In that condition TCC SLIP<100RPM
  5. Are "TCC SOLENOID DUTY and TCC SLIP" within specifications? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S42625657792010060400000) " procedure. NO Go to " «COMPONENT INSPECTION»(ref-362304-S09344422582010060400000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Voltage/Current : 5V, 1.2 A Max.
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}

Scheme 263

Scheme 263: Diagnostic Circuit Diagram

Scheme 264

Scheme 264

Scheme 265

Scheme 265: Signal Waveform

Scheme 266

Scheme 266: Monitor Scantool Data

Scheme 267

Scheme 267

Scheme 268

Scheme 268

Scheme 269

Scheme 269

Scheme 270

Scheme 270

Scheme 271

Scheme 271
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "VF SOL. VALVE" parameter on the scantool.
  4. Shift gear at each position.
  5. Does "VF SOL DUTY" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S11413494092010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S42595479482010060400000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Frequency :PCSV-A, B, C, D :50Hz {at the ATF temp. -20°C (-4°F) above} VFS : 400~1000 KM series : 35Hz
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}
  5. Surge voltage : 56 V

Scheme 272

Scheme 272: Diagnostic Circuit Diagram

Scheme 273

Scheme 273

Scheme 274

Scheme 274: Signal Waveform

Scheme 275

Scheme 275: Monitor Scantool Data

Scheme 276

Scheme 276

Scheme 277

Scheme 277

Scheme 278

Scheme 278

Scheme 279

Scheme 279

Scheme 280

Scheme 280
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "ON/OFF (SCSV-A) SOLENOID VALVE" parameter on the scantool.
  4. Shift gear at each position.
  5. Does "ON/OFF SOL VALVE" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S12577467542010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S32194868852010060400000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Frequency :PCSV-A, B, C, D :50Hz {at the ATF temp. -20°C (-4°F) above} VFS : 400~1000 KM series : 35Hz
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}
  5. Surge voltage : 56 V

Scheme 281

Scheme 281: Diagnostic Circuit Diagram

Scheme 282

Scheme 282

Scheme 283

Scheme 283: Signal Waveform

Scheme 284

Scheme 284: Monitor Scantool Data

Scheme 285

Scheme 285

Scheme 286

Scheme 286

Scheme 287

Scheme 287

Scheme 288

Scheme 288

Scheme 289

Scheme 289

Scheme 290

Scheme 290
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "PCSV-A (OD & LR) SOLENOID VALVE" parameter on the scantool.
  4. Shift gear at each position.
  5. Does "PCSV-A (OD & LR) SOLENOID VALVE" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or TCM/PCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S10385608772010060400000) " procedure. NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S11348978712010060400000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Frequency :PCSV-A, B, C, D :50Hz {at the ATF temp. -20°C (-4°F) above} VFS : 400~1000 KM series : 35Hz
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}
  5. Surge voltage : 56 V

Scheme 291

Scheme 291: Diagnostic Circuit Diagram

Scheme 292

Scheme 292

Scheme 293

Scheme 293: Signal Waveform

Scheme 294

Scheme 294: Monitor Scantool Data

Scheme 295

Scheme 295

Scheme 296

Scheme 296

Scheme 297

Scheme 297

Scheme 298

Scheme 298

Scheme 299

Scheme 299
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "PCSV-B (2-4SOLENOID VALVE)" parameter on the scantool
  4. Shift gear at each position.
  5. Does "PCSV-B (2-4SOLENOID VALVE)" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or PCM/TCM's connector, or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S05482120132010060400000) " procedure NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S09232844812010060400000) " procedure

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C (-22°F)~130°C (266°F)
  3. Frequency :PCSV-A, B, C, D :50Hz {at the ATF temp. -20°C (-4°F) above} VFS : 400~1000 KM series : 35Hz
  4. Internal resistance : 3.5 ± 0.2 ohms{25°C (77°F)}
  5. Surge voltage : 56 V

Scheme 300

Scheme 300: Diagnostic Circuit Diagram

Scheme 301

Scheme 301

Scheme 302

Scheme 302: Signal Waveform

Scheme 303

Scheme 303: Monitor Scantool Data

Scheme 304

Scheme 304

Scheme 305

Scheme 305

Scheme 306

Scheme 306

Scheme 307

Scheme 307

Scheme 308

Scheme 308
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "PCSV-C (UD) SOLENOID VALVE" parameter on the scantool
  4. Shift gear at each position.
  5. Does "PCSV-C (UD) SOLENOID VALVE" follow the reference data? YES Fault is intermittent, caused by poor contact in the sensor's and/or PCM/TCM's connector, or was repaired and PCM/TCM memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-362304-S08989775962010060400000) " procedure NO Go to " «WIRE HARNESS INSPECTION»(ref-362304-S33082772842010060400000) " procedure