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Heating and Ventilation: Removal & Installation Jaguar XKR II

Automatic HVAC System 8 illustrations ~688 words

Installation

  1. Install the auxiliary coolant flow pump. Connect the electrical connector. Connect the coolant hoses and secure with the clips.
  2. Install the radiator top hose. Secure with the clips. Connect the quick release connector.
  3. Install the engine cover. Refer to «Engine Cover»(ref-312547-S27687687872009041400000) article.
  4. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.
  5. Refill the cooling system. Refer to «Cooling System Draining, Filling and Bleeding»(ref-312545-S22371452422009041400000) article.

Removal

  1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  2. Raise and support the vehicle.
  3. Drain the cooling system. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles With: Supercharger»(ref-312545-S38638734802009041400000) article.
  4. Remove the intake air resonator. Refer to «Intake Air Resonator»(ref-312577-S29213660842009041400000) article.
  5. Remove the radiator top hose. Release the 2 clips. Disconnect the quick release connector.
  6. Remove the auxiliary coolant flow pump. Release the clips and disconnect the 2 coolant hoses. Disconnect the electrical connector.
  1. Install the auxiliary coolant flow pump. Connect the electrical connector. Connect the coolant hoses and secure with the clips.
  2. Install the radiator top hose. Secure with the clips. Connect the quick release connector.
  3. Install the intake air resonator. Refer to «Intake Air Resonator»(ref-312577-S29213660842009041400000) article.
  4. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  5. Refill the cooling system. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles With: Supercharger»(ref-312545-S38638734802009041400000) article.

Scheme 32

Scheme 32: Removal
Scheme 32: Removal

Scheme 33

Scheme 33
Scheme 33
  1. Remove the passenger side footwell trim panel. Remove the 3 clips.
  2. Remove the blower motor. Disconnect the electrical connector. Remove the 3 screws.
  1. Install the blower motor.
  2. Install the passenger side footwell trim panel. Carefully secure the clips.

Scheme 34

Scheme 34: Removal
Scheme 34: Removal

Scheme 35

Scheme 35
Scheme 35

Scheme 36

Scheme 36
Scheme 36
  1. Raise and support the vehicle.
  2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  3. Remove the heater and evaporator core housing. See «Heater Core and Evaporator Core Housing»(ref-312601-S11938985672009041400000) .
  4. Remove the RH side footwell heater duct. Remove the 2 screws.
  5. Remove the heater core. Remove the coolant pipe clamp. Remove the screw. Remove the heater core retaining bracket. Remove the screw. Position the RH footwell duct mounting bracket aside for access. Loosen the screw.
  6. Remove the heater core, inlet and outlet pipes. Release the 2 clamps. Remove and discard both O-ring seals.
  1. Install the heater core, inlet and outlet pipes. Install new O-ring seals. Install the clamps and tighten the screws.
  2. Install the heater core. Secure the heater core retaining bracket. Install the screw. Install the coolant pipe clamp. Install the screw. Align the footwell duct mounting bracket and tighten the screw.
  3. Install the RH side footwell heater duct. Install the screws.
  4. Install the heater and evaporator core housing. See «Heater Core and Evaporator Core Housing»(ref-312601-S11938985672009041400000) .
  5. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.

Scheme 37

Scheme 37: Removal
Scheme 37: Removal

Scheme 38

Scheme 38
Scheme 38

Scheme 39

Scheme 39
Scheme 39
  1. Raise and support the vehicle.
  2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  3. Remove the instrument panel. Refer to «Instrument Panel»(ref-312550-S38249709262009041400000) article.
  4. Recover the A/C refrigerant.
  5. Drain the coolant. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles Without: Supercharger»(ref-312545-S22371452422009041400000) article.
  6. Drain the coolant. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles With: Supercharger»(ref-312545-S38638734802009041400000) article.
  7. Disconnect the heater supply and return hoses. Position a container to collect the fluid. Carefully release the clips.
  8. Disconnect the A/C lines. Remove the bolt. Remove and discard both O-ring seals.
  9. Remove the heater and evaporator core housing. Position the carpet aside for access. Release both footwell lamp holders. Disconnect the 2 electrical connectors. Remove the 5 nuts. Remove the bolt.
  1. Install the heater and evaporator core housing.
  2. Connect the A/C lines. Install new O-ring seals. Tighten the bolt to 6 Nm (4 lb.ft).
  3. Connect the heater supply and return hoses. Secure the clips.
  4. Install the instrument panel. Refer to «Instrument Panel»(ref-312550-S38249709262009041400000) article.
  5. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  6. Refill and bleed the cooling system. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles With: Supercharger»(ref-312545-S38638734802009041400000) article.
  7. Refill and bleed the cooling system. Refer to «Cooling System Draining, Filling and Bleeding - Vehicles Without: Supercharger»(ref-312545-S22371452422009041400000) article.
  8. Fill the A/C system.

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