Home ReviewsRefund
Home/Jaguar/XKR/Jaguar XKR II (2006-2008)/Repair manual/Automatic HVAC System/Air Conditioning: Removal & Installation
Contents Wiring diagrams Section: Automatic HVAC System All sections

Air Conditioning: Removal & Installation Jaguar XKR II

Automatic HVAC System 11 illustrations ~1045 words

Installation

  1. Install the A/C compressor. Tighten the bolts to 25 Nm (18 lb.ft). Connect the electrical connector.
  2. Connect the refrigerant lines. Clean the component mating faces. Install the new O-ring seals. Tighten the bolts to 9 Nm (7 lb.ft).
  3. With assistance, install the A-frame. Tighten the bolts to 55 Nm (40 lb.ft).
  4. Install the LH engine mount. Refer to «Engine Mount LH»(ref-312582-S00763963022009041400000) article.
  5. Install the HO2S. Refer to «Heated Oxygen Sensor (HO2S)»(ref-312544-S26924638822009041400000) article.
  6. Remove the special tools.
  7. Install the accessory drive belt.
  8. Install the throttle body. Refer to «Throttle Body»(ref-312543-S00431474452009041400000) article.
  9. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.
  10. Recharge the A/C system.

Special Tools Tool Illustration Tool Name Tool Number Engine support bracket 303-021 Engine lifting brackets 303-749

Removal

  1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  2. Raise and support the vehicle.
  3. Remove the accessory drive belt. Refer to «Accessory Drive Belt - Vehicles With: Supercharger»(ref-312575-S09505797542009041400000) article.
  4. Recover the A/C refrigerant.
  5. Using the special tools, support the engine.
  6. Remove the LH heated oxygen sensor (HO2S). Refer to «Heated Oxygen Sensor (HO2S)»(ref-312544-S26924638822009041400000) article.
  7. Remove the LH engine mount. Refer to «Engine Mount LH»(ref-312582-S00763963022009041400000) article.
  8. With assistance, remove the A-frame. Remove the 6 bolts.
  9. Release the A/C compressor. Remove the 3 bolts.
  10. Disconnect the refrigerant lines from the A/C compressor. Remove the 2 bolts. Remove and discard the 2 O-ring seals.
  11. Remove the A/C compressor. Disconnect the electrical connector.
  1. Install the A/C compressor. Tighten the bolts to 25 Nm (18 lb.ft). Connect the electrical connector.
  2. Connect the refrigerant lines. Clean the component mating faces. Install the new O-ring seals. Tighten the bolts to 9 Nm (7 lb.ft).
  3. With assistance, install the A-frame. Tighten the bolts to 55 Nm (40 lb.ft).
  4. Install the LH engine mount. Refer to «Engine Mount LH»(ref-312582-S00763963022009041400000) article.
  5. Install the HO2S. Refer to «Heated Oxygen Sensor (HO2S)»(ref-312544-S26924638822009041400000) article.
  6. Remove the special tools.
  7. Install the accessory drive belt. Refer to «Accessory Drive Belt - Vehicles With: Supercharger»(ref-312575-S09505797542009041400000) article.
  8. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
  9. Recharge the A/C system.

Scheme 7

Scheme 7: Removal
Scheme 7: Removal
  1. Remove the passenger side footwell trim panel. Remove the 3 clips.
  2. Remove the blower motor resistor. Disconnect the electrical connector. Remove the 2 screws.
  1. Install the blower motor resistor. Install the screws. Connect the electrical connector.
  2. Install the passenger side footwell trim panel. Carefully secure the clips.

Scheme 8

Scheme 8: Removal
Scheme 8: Removal

Scheme 9

Scheme 9
Scheme 9

Scheme 10

Scheme 10
Scheme 10
  1. Disconnect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  2. Raise and support the vehicle.
  3. Remove the radiator splash shield. Refer to «Radiator Splash Shield»(ref-312542-S16146995052009041400000) article.
  4. Remove the front bumper air ducting. Remove the 7 clips. Release the 4 clips.
  5. Recover the A/C refrigerant.
  6. Disconnect the A/C pipes. Remove the 2 nuts. Discard the O-ring seals. Install blanking caps to the exposed ports.
  7. Remove the condenser core. Remove the 2 bolts. Release from the 2 clips.
  1. Install the condenser core. Secure in the clips. Tighten the bolts to 10 Nm (7 lb.ft).
  2. Connect the A/C pipes. Remove the blanking caps from the ports. Install a new O-ring seal. Tighten the nuts to 10 Nm (7 lb.ft).
  3. Fill the A/C system.
  4. Install the front bumper air ducting. Install the clips. Secure the clips.
  5. Install the radiator splash shield. Refer to «Radiator Splash Shield»(ref-312542-S16146995052009041400000) article.
  6. Connect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  1. Raise and support the vehicle.
  2. Remove the supercharger radiator. Refer to «Radiator»(ref-312591-S29079060922009041400000) article.
  3. Recover the A/C refrigerant.
  4. Disconnect the A/C pipes. Remove the 2 nuts. Discard the O-ring seals. Install blanking caps to the exposed ports.
  5. Remove the condenser core.
  1. Install the condenser core.
  2. Connect the A/C pipes. Remove the blanking caps from the ports. Install a new O-ring seal. Tighten the nuts to 10 Nm (7 lb.ft).
  3. Install the supercharger radiator. Refer to «Radiator»(ref-312591-S29079060922009041400000) article.
  4. Fill the A/C system.

Scheme 11

Scheme 11: Removal
Scheme 11: Removal

Scheme 12

Scheme 12
Scheme 12

Scheme 13

Scheme 13
Scheme 13

Scheme 14

Scheme 14
Scheme 14
  1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  2. Raise and support the vehicle.
  3. Remove the TXV assembly. See «Thermostatic Expansion Valve»(ref-312598-S40406061572009041400000) .
  4. Remove the A/C pipes. Release the clamp. Remove the 2 screws. Release the clip. Release the foam pad and the upper section of the clamp.
  5. Remove the coolant pipe clamp. Remove the screw.
  6. Carefully separate the evaporator housing. Remove the 4 screws. Remove the 10 clips. Release the blower motor harness clip. Release the 2 evaporator housing clips.
  7. Remove the evaporator core. Carefully remove the evaporator core temperature sensor.
  1. Install the evaporator core. Carefully install the evaporator core temperature sensor.
  2. Install the evaporator housing cover. Install the clips. Install the screws.
  3. Install the coolant pipe clamp. Install the screw.
  4. Install the A/C pipes. Install the foam pad. Install the clamp. Install the screws.
  5. Install the TXV assembly. See «Thermostatic Expansion Valve»(ref-312598-S40406061572009041400000) .
  6. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.

Scheme 15

Scheme 15: Removal
Scheme 15: Removal

Scheme 16

Scheme 16
Scheme 16
  1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  2. Recover the A/C refrigerant.
  3. Remove the engine cover. Refer to «Engine Cover»(ref-312547-S27687687872009041400000) article.
  4. Remove the air intake duct. Remove the bolt. Release the 2 clips.
  5. Remove the pressure cutoff switch. Disconnect the electrical connector. Remove and discard the O-ring seal.
  1. Install the pressure cutoff switch. Clean the components. Install a new O-ring seal. Tighten the cutoff switch to 10 Nm (7 lb.ft). Connect the electrical connector.
  2. Install the air intake duct. Tighten the clips. Tighten the bolt to 10 Nm (7 lb.ft).
  3. Recharge the A/C system.
  4. Install the engine cover. Refer to «Engine Cover»(ref-312547-S27687687872009041400000) article.
  5. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.

Scheme 17

Scheme 17: Removal
Scheme 17: Removal
  1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312541) article.
  2. Raise and support the vehicle.
  3. Remove the heater and evaporator core housing. Refer to «Heater Core and Evaporator Core Housing»(ref-312601-S11938985672009041400000) article.
  4. Remove the TXV assembly. Carefully cut and release the insulation for access. Remove the 2 Allen bolts. Remove and discard the 4 O-ring seals.
  1. Install the TXV assembly. Install the new O-ring seals. Install and tighten the Allen bolts to 6 Nm (4 lb.ft). Replace the TXV insulation.
  2. Install the heater and evaporator core housing. Refer to «Heater Core and Evaporator Core Housing»(ref-312601-S11938985672009041400000) article.
  3. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312541) article.

More articles — Air Conditioning