Installation
- Installation is the reverse of removal procedure.
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- Disconnect battery ground cable (IMPORTANT, see «BATTERY GROUND CABLE - REMOVAL AND INSTALLATION»(ref-311034-S13267168892009032300000) for further information).
- Recover refrigerant from air conditioning system; refer to «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING - GENERAL PROCEDURES»(ref-311053-S38069994542009032300000) .
- Drain radiator coolant only.
- Remove instrument panel; refer to «INSTRUMENT PANEL - REMOVAL AND INSTALLATION»(ref-311041-S21943179862009032300000) .
- From under the hood: Disconnect air conditioning pipes at the evaporator. Remove bolts. Discard O-rings. Install suitable blanking plugs.
- Disconnect heater hoses from heater matrix pipes. Release spring band clips and disconnect heater hoses. Install suitable blanking plugs.
- From inside the vehicle: remove brace. Remove steering column upper mounting bracket / brace to firewall securing bolt. Remove brace to firewall securing bolt (where fitted). Remove brace to transmission tunnel securing bolts. Remove brace.
- Remove LH fan motor duct. Remove screws. Remove duct.
- Remove RH fan motor duct. Remove screws. Remove duct.
- Disconnect heater / cooler unit electrical connector.
- Disconnect air conditioning control module electrical connectors.
- Disconnect condensate drain tubes from heater / cooler assembly.
- Remove fixing securing evaporator pipe support bracket to firewall.
- Remove heater / cooler assembly fixings. Remove lower fixing nut. Remove upper fixing nuts.
- Remove heater / cooler unit from vehicle. Maneuver matrix heater pipe stubs through firewall grommet into vehicle. Remove unit.
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- Install heater / cooler unit into vehicle. Guide matrix heater pipe stubs through firewall grommet. Position heater / cooler unit against firewall.
- Install heater / cooler assembly fixings. Install upper fixing nuts. Install lower fixing nut.
- Install fixing securing evaporator pipe support bracket to firewall.
- Connect condensate drain tubes to heater / cooler unit.
- Reconnect air conditioning control module electrical connectors.
- Connect heater / cooler unit electrical connector.
- Install LH fan motor duct. Reposition and install duct. Install screws.
- Install RH fan motor duct. Reposition and install duct. Install screws.
- Install brace. Reposition and align brace to heater / cooler unit. Install brace to transmission tunnel securing bolts. Install brace to bulkhead securing bolt (where fitted). Install steering column upper mounting bracket / brace to firewall securing bolt.
- Under hood: reconnect heater hoses to heater matrix pipes. Remove blanking plugs. Reconnect heater hoses and reposition spring band clips.
- Reconnect air conditioning pipes at the evaporator. Remove blanking plugs. Install , fully seat and lubricate new O-rings. Install bolts.
- Install instrument panel; refer to «INSTRUMENT PANEL - REMOVAL AND INSTALLATION»(ref-311041-S21943179862009032300000) .
- Recharge air conditioning system; refer to «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING - GENERAL PROCEDURES»(ref-311053-S38069994542009032300000) .
- Re-fill cooling system.
- Reconnect battery ground cable (IMPORTANT, see «BATTERY CONNECT - GENERAL PROCEDURES»(ref-311034-S33760101132009032300000) for further information).