Air Conditioning: Removal & Installation Jaguar XKR I рестайлинг

Removal

All vehicles

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1. Carry out the air conditioning (A/C) system recovery procedure. Refer to «Climate Control System - General Information»(ref-311053) .
2. Disconnect the battery ground cable. Refer to «Battery, Mounting and Cables»(ref-311034) .
3. Raise and support the vehicle. Refer to «Jacking and Lifting»(ref-311011) .
4. Remove both engine mount lower retaining bolts.
5. Lower the vehicle. Vehicles without supercharger
6. Remove the oil filler cap.
7. Remove the engine cover.
8. Install the engine lifting bracket.
9. Install the engine lifting bracket.
10. Using the special tool support the weight of the engine. Position the special tool to the fender channels and tighten beam fixings. Attach the hooks to the engine front lifting brackets. Tighten the hook adjustment nuts until the weight of the engine is supported.
11. Detach the accessory drive belt. Rotate the accessory drive belt tensioner counter-clockwise Use a 3/8 inch square drive bar to rotate the accessory drive belt tensioner. Detach the accessory drive belt.
12. Disconnect the power steering pump line. Remove and discard the O-ring seal.
13. Disconnect the A/C line connection. Remove the retaining nut. Remove and discard the O-ring seal.
14. Disconnect the A/C line connection. Remove the retaining nut. Remove and discard the O-ring seal.
15. Raise the vehicle.
16. Remove the generator lower cooling duct.
17. Disconnect the pressure cutoff switch electrical connector.
18. Remove the A/C line. Remove and discard the O-ring seal.
19. Disconnect the A/C lines from the A/C compressor. Remove and discard the O-ring seal.
20. Disconnect the A/C compressor coil and field coil electrical connector.
21. Remove the A/C compressor.

Installation

All vehicles

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1. Make sure the A/C compressor mount bracket is correctly seated.
2. Add the correct amount of A/C refrigerant oil to the A/C compressor. Refer to «Climate Control System - General Information»(ref-311053) .
3. Install the A/C compressor. Tighten to 25 Nm.
4. Connect the A/C compressor coil and field coil electrical connector.
5. Connect the A/C lines to the compressor. Tighten to 20 Nm.
6. Clean off any oil residue that may contain A/C system fluorescent dye.
7. Install the air conditioning line.
8. Clean off any oil residue that may contain A/C system fluorescent dye.
9. Connect the pressure cutoff switch electrical connector.
10. Install the generator lower cooling duct.
11. Lower the vehicle.
12. Connect the A/C line connection. Tighten to 12 Nm.
13. Connect the A/C line connection. Tighten to 12 Nm.
14. Connect the power steering pump line. Tighten to 25 Nm.
15. Attach the accessory drive belt.
16. Remove the special tool. Loosen the hook adjustment nuts. Detach the hooks from the engine front lifting brackets. Remove the special tool.
17. Remove the engine lifting bracket.
18. Remove the engine lifting bracket.
19. Install the engine cover.
20. Install the oil filler cap.
21. Raise the vehicle.
22. Install both the engine mount lower retaining bolts. Tighten to 30 (+/- 15%) Nm.
23. Lower the vehicle.
24. Connect the battery ground cable. Refer to «Battery, Mounting and Cables»(ref-311034) .
25. Carry out the air conditioning (A/C) system charging procedure. Refer to «Climate Control System - General Information»(ref-311053) .
26. Bleed the power steering system. Refer to «Steering System - General Information»(ref-311042) .

1. Remove the radiator. Refer to «Radiator - Vehicles Without: Supercharger»(ref-311046-S32264228142009032300000) and «Radiator - Vehicles With: Supercharger»(ref-311046-S38607990712009032300000) .

1. Install the radiator. Refer to «Radiator - Vehicles Without: Supercharger»(ref-311046-S32264228142009032300000) and «Radiator - Vehicles With: Supercharger»(ref-311046-S38607990712009032300000) .

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1. Remove heater / cooler unit; refer to «HEATER CORE AND EVAPORATOR CORE HOUSING - REMOVAL AND INSTALLATION»(ref-311068-S37718907452009032300000) .
2. Remove air conditioning control module from heater / cooler unit. Slacken upper fixing. Remove lower fixings.
3. Remove evaporator pipe firewall seal plate. Remove screws. Remove plate.
4. Disconnect heater matrix temperature sensor. Detach heater matrix temperature sensor connector from unit. Disconnect connector.
5. Remove footwell servo motor from heater / cooler unit. Disconnect connector. Remove screws. Remove motor complete with bracket.
6. Disconnect evaporator sensor connector. Detach heater / cooler unit connector. Detach evaporator sensor connector. Disconnect connector.
7. Remove heater / cooler unit upper case from lower case. Remove screw. Remove 15 clips. Remove upper case from lower case.
8. Remove evaporator from case. Remove sensor and clip. Remove evaporator.

1. Installation is the reverse of removal.

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1. Raise and support the vehicle. Refer to «Jacking and Lifting»(ref-311011) .
2. Disconnect the pressure cutoff switch electrical connector.
3. Remove the pressure cutoff switch. Remove and discard the pressure cutoff switch O-ring seal.

1. Install the pressure cutoff switch. Tighten to 8 Nm.
2. Connect the pressure cutoff switch electrical connector.
3. Carry out the A/C system fluorescent dye leak detection procedure. Refer to «Climate Control System - General Information»(ref-311053) .

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1. Carry out the air conditioning (A/C) system recovery procedure. Refer to «Climate Control System - General Information»(ref-311053) .
2. Remove the air cleaner assembly. Refer to «Intake Air Distribution and Filtering»(ref-311036) .
3. Disconnect the receiver drier lines. Remove and discard the O-ring seals.
4. Remove the receiver drier.

1. Tighten to 10 Nm.
2. Tighten to 10 Nm.
3. Install the air cleaner assembly. Refer to «Intake Air Distribution and Filtering»(ref-311036) .
4. Carry out the A/C system evacuation and charging procedure. Refer to «Climate Control System - General Information»(ref-311053) .