Contents Section: Automatic HVAC System All sections

Air Conditioning: Other Jaguar XKR I рестайлинг

Automatic HVAC System 4 illustrations ~781 words

System Features

  1. Twin blower assemblies
  2. Center mounted evaporator, heater and air distribution unit
  3. Electric solenoid water valve controlled heating
  4. Electric water pump assembly
  5. Servo motor driven air distribution flaps
  6. Temperature differential control between foot and face outlets
  7. Dedicated side glass defrost / demist vents
  8. External temperature sensor
  9. Motorized in-car aspirator
  10. Solar sensor

Electronic Control Panel

  1. Liquid Crystal Display (LCD)
  2. Digital temperature display
  3. Manual fan speed level
  4. External temperature display
  5. Celsius / Fahrenheit selection
  6. Heated windshield switch (where fitted)
  7. Heated backlight switch
  8. Defrost switch
  9. Manual airflow distribution overrides (4)
  10. Access to self diagnostic system and error codes

Sensors

  1. External ambient temperature sensor
  2. Motorized in-car aspirator
  3. Heater matrix temperature sensor
  4. Evaporator temperature sensor
  5. Solar sensor

These sensors feedback information to the Air Conditioning Control Module (A/CCM) which automatically adjusts air temperature, airflow volume and distribution from the air conditioning unit to maintain a stable passenger compartment average temperature under changing weather conditions.

Scheme 25

Scheme 25: Major Components
Item NumberDescription
1Compressor assembly
2Condenser
3Evaporator and heater matrix (internal)
4Receiver drier
54-level pressure switch
6Expansion valve (internal)
7High-side charge port
8Low-side charge port
9Suction muffler
10Discharge hose
11Discharge pipe
12Suction hose
13Suction pipe
14Liquid line
15Jumper hose (condenser hose)

Compressor

Features

  1. Engine mounted, driven by the accessory drive belt.
  2. Fixed displacement type.
  3. High-pressure relief valve, to avoid system over-pressure.
  4. ECM controlled clutch energized via a relay.

Receiver drier

  1. Vertically mounted on the right-hand side of the engine compartment next to the engine coolant radiator.
  2. Fitted with the high-side charge port.

Condenser

  1. Multi-pass fin-over-tube type, mounted in front of the engine cooling pack and directly to the radiator.

Pressure (Bitron) switch

  1. Located in the discharge pipe.
  2. Provides a signal, via the A/CCM, to the ECM, to disengage the compressor clutch should the refrigerant pressure be < 2 bar or > 30 bar.
  3. Provides a hard-wired signal to the ECM, to switch the cooling fans to HIGH speed at 22 bar rising pressure and to LOW speed at 17,5 bar falling pressure.
  4. Provides a hard-wired signal to the ECM, to switch the radiator cooling fans to LOW speed at 12 bar rising pressure and to switch the fans OFF at 8 bar falling pressure.

Scheme 26

Scheme 26: Expansion Valve
Item NumberDescription
1Valve body
2Pressure spring
3Diaphragm
4Capillary tube
5Temperature sensing bulb
6Valve inlet
7Valve outlet
8Equalizer pipe

The expansion valve is located inside the heater / air conditioning unit and comprises of a diaphragm, connected by a capillary tube to a temperature sensing bulb, which regulates the valve according to temperature variations at the evaporator outlet pipe. This component is NOT serviceable. See 'Refrigeration Cycle'

Scheme 27

Scheme 27: Air Conditioning (Heater / Cooler) Unit
Item NumberDescription
1Air inlet - LH (RH opposite, not shown)
2Servomotor - cool air bypass
3Servomotor - footwell outlet
4Air outlet - footwell
5Air outlet - ADB (with foam seal)

The air conditioning unit houses the evaporator, heater matrix and their temperature sensors. The unit also incorporates two servo motor operated air distribution flaps which regulate airflow to the front footwells and the quantity of airflow through the cool air bypass (air which by-passes heater matrix) up to the upper air distribution box (ADB).

When the front footwell flap is open, air is ducted to the footwell area via the lower air distribution duct (LADD) and front footwell duct. The LADD is clipped to the bottom of the air conditioning unit case and the front foot ducts clipped onto the outlets of the LADD.

Condensate (water) which forms on the evaporator fins is drained out of the unit case through two drains, located either side of the unit underneath the evaporator. The liquid is routed to the vehicle exterior via flexible tubes which are located behind the firewall heatshield.

Scheme 28

Scheme 28: Refrigeration Cycle
Item NumberDescription
1Compressor
2Condenser
3Receiver drier
4Expansion valve
5Evaporator
64-level pressure switch

The Compressor draws low pressure, low temperature, refrigerant from the evaporator and, by compression, raises the refrigerant temperature and pressure. High pressure, hot, vaporized refrigerant enters the condenser, where it is cooled by the flow of ambient air. A change of state occurs as the refrigerant cools in the condenser and it becomes a reduced temperature, high pressure, liquid.

From the condenser, the liquid passes into the receiver drier which has three functions

  1. Storage vessel for varying system refrigerant demand.
  2. Filter to remove system contaminants.
  3. Moisture removal via the desiccant.

With the passage through the receiver drier completed, the liquid refrigerant, still at high pressure, enters the expansion valve where it is metered through a controlled orifice, which has the effect of reducing the pressure and temperature. The refrigerant, now in a cold atomized state, flows into the evaporator and cools the air passing through the matrix.

As heat is absorbed by the refrigerant, it once again changes state, into a vapor, and returns to the compressor for the cycle to be repeated.

An automatic safety valve is incorporated in the compressor, which will operate if the system pressure rises above 41 bar. The valve will reseat when the pressure drops below 27,6 bar.

The terms 'high' and 'low' pressure (or side) refer to the pressure differential between the compressor and expansion valve ports. This differential is critical to system fault diagnosis and efficiency checks.

Refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION .

Special Tools Tool Illustration Tool Name Tool Number Engine lifting brackets 303-749 Engine support bracket 303-021