General Information & Servicing: Removal & Installation Jaguar XKR I

Removal

Note. This procedure will not remove residual fluid from the torque converter.

Scheme 4

Scheme 5

Scheme 6

Scheme 7

Scheme 8

Scheme 9

Scheme 10

Scheme 11

Scheme 12

1. Remove battery cover and disconnect ground cable from battery terminal. Refer to «BATTERY DISCONNECTION PROCEDURE»(ref-171253-S19302448882005020100000).
2. Raise the vehicle for access.
3. Remove the RH downpipe catalytic converter. Loosen front and intermediate muffler clamps (both left and right sides) to allow front muffler to slide forward and disconnect from the intermediate muffler. Slide front muffler down to disconnect from down pipe catalytic converters. see scheme 24 Remove the downpipe catalytic converter nuts from the exhaust manifolds.
4. Remove the harness heatshield lower fixing. Remove the screw heatshield/fluid pan clamp.
5. Remove the harness heatshield. Pull the heatshield from under the clip.
6. Disconnect the transmission link harness connector. Release the locking lever.
7. Release the (transmission case mounted) female connector. Remove the (center) retaining bolt.
8. Drain the transmission fluid. WARNING: TRANSMISSION FLUID MAY CAUSE SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES ARE OBSERVED AND THAT THE RECEPTACLE FOR WASTE HAS SUFFICIENT CAPACITY. Carefully remove the drain plug and discard the sealing washer. see scheme 6
9. Remove the fluid pan. Refer to «TRANSMISSION FLUID PAN GASKET»(ref-171810-S40302099112005021400000).
10. Remove the fluid filter. Pull the filter squarely to disengage the pick-up "O" ring and location tang - there is NO mechanical retention.
11. Remove the selector detent leaf spring. Remove the screw.
12. Remove the dowel - leaf spring to valve body.
13. Remove the valve body assembly. Remove the nine bolts which retain the valve body to the transmission case.

Installation

1. Installation is the reverse of the removal procedure, noting the following steps.
2. Clean all mating faces and relevant parts.
3. Tighten the nine bolts securing the valve body, to the specified torque figure. (Scheme 16)
4. Refit the dowel (leaf spring to valve body) and the leaf spring. Fit and tighten the securing bolt to the specified torque figure. (Scheme 15)and (Scheme 14).
5. Tighten the center retaining bolt of the electrical connector to the specified torque figure. (Scheme 12)
6. Refill transmission. Refer to «TRANSMISSION FLUID FILLING»(ref-171810-S18870355362005021400000).
7. Check for leaks and remove spilled fluid.

1. Remove battery cover and disconnect ground cable from battery terminal. Refer to «BATTERY DISCONNECTION PROCEDURE»(ref-171253-S19302448882005020100000).
2. Raise the vehicle for access.
3. Remove the fluid pan. Refer to «TRANSMISSION FLUID PAN GASKET»(ref-171810-S40302099112005021400000).
4. Remove the fluid filter. Pull the filter squarely to disengage the pick-up "O" ring and location tang - there is NO mechanical retention. (Scheme 13)

1. Installation is the reverse of the removal procedure.
2. Renew the "O" ring.
3. Refill transmission. Refer to «TRANSMISSION FLUID FILLING»(ref-171810-S18870355362005021400000) .
4. Check for leaks and remove spilled fluid.

Note. This procedure will not remove residual fluid from the torque converter.

Scheme 13

1. Remove battery cover and disconnect ground cable from battery terminal. Refer to «BATTERY DISCONNECTION PROCEDURE»(ref-171253-S19302448882005020100000).
2. Raise the vehicle for access.
3. Drain the transmission fluid. WARNING: TRANSMISSION FLUID MAY CAUSE SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES ARE OBSERVED AND THAT THE RECEPTACLE FOR WASTE HAS SUFFICIENT CAPACITY. Carefully remove the drain plug and discard the sealing washer. see scheme 6
4. Remove the fluid pan. NOTE: The harness heatshield upper edge is retained by a clip. Remove the six bolts and clamps which secure the fluid pan to the transmission.

1. Installation is the reverse of the removal procedure. Tighten the fluid pan retaining bolts to the specified torque figure. (Scheme 17)
2. Using a new gasket, install the fluid pan and tighten the fixings to the specified torque figure. see scheme 6
3. Refill transmission. Refer to «TRANSMISSION FLUID FILLING»(ref-171810-S18870355362005021400000).
4. Check for leaks and remove spilled fluid.

Scheme 14

Scheme 15

Scheme 16

1. Disconnect the battery ground cable.
2. Open the engine compartment and fit paint protection sheets.
3. Raise the vehicle for access.
4. Drain the transmission fluid. WARNING: TRANSMISSION FLUID MAY CAUSE SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES ARE OBSERVED. Carefully remove the drain plug and drain the transmission fluid. see scheme 6
5. Remove the harness heatshield lower fixing. Remove the screw heatshield/fluid pan clamp. (Scheme 9)
6. Remove the harness heatshield. Pull the heatshield from under the clip. (Scheme 10)
7. Disconnect the transmission link harness connector. Release the locking lever. (Scheme 11)
8. Release the (transmission case mounted) female connector. Remove the (center) retaining bolt.
9. Remove the guide bushing from the transmission casing. Very carefully, pry the guide bushing from the transmission casing using a screwdriver against the cast lug on the casing.
10. Remove and discard the sealing rings. Note the position and size of each ring.

1. Installation is the reverse of the removal procedure noting the following
2. Clean all mating faces and relevant parts.
3. Lubricate the harness connector "O" rings with transmission fluid prior to fitting.
4. Tighten the center retaining bolt of the electrical connector guide bush to 2.25 to 2.75 Nm. (Scheme 18)
5. Connect the battery and fit the battery cover. Reset the radio and the clock.
6. Refill transmission. Refer to «TRANSMISSION FLUID FILLING»(ref-171810-S18870355362005021400000).
7. Check for leaks and remove spilled fluid.

Scheme 17

Scheme 18

Scheme 19

1. Drain the transmission fluid. See «TRANSMISSION FLUID DRAINING»(ref-171810-S25611048382005021400000) .
2. Remove the transmission unit. See «REMOVAL»(ref-171862-S07277047282005021400000) .
3. Remove the torque converter from the transmission unit. See «TORQUE CONVERTER»(ref-171810-S37254056412005021400000) .
4. Remove the front pump seal. Remove and discard the seal retaining snap-ring. Using a "Snap-on" oil seal puller, remove and discard the seal.
5. Fit the oil seal. Lubricate the housing seal bore. Lubricate the outside diameter of the seal. Using seal replacer 307-379, drive the seal squarely into place.
6. Installation is the reverse of the removal procedure. Install the transmission unit; refer to «INSTALLATION»(ref-171862-S05207763422005021400000) , noting especially the alignment instructions.

Scheme 20

Scheme 21

Scheme 22

1. Remove the transmission unit from the vehicle. See «REMOVAL»(ref-171862-S07277047282005021400000) .
2. Remove the torque converter from the transmission unit. Install lifting handles 307-139.
3. Remove lifting handles 307-139 from the torque converter.
4. Clean the torque converter and mating faces.
5. Install the torque converter. Install lifting handles 307-139. Lubricate the front pump seal. To facilitate location, rotate the converter as it is being fitted and note the engagement of splines and oil pump drive.
6. Check that the three converter fixing boss faces are approximately 8,0 mm proud of the transmission mounting face.
7. Remove lifting handles 307-139 from the torque converter.
8. Install the transmission unit; refer to «INSTALLATION»(ref-171862-S05207763422005021400000) , noting especially the alignment instructions.