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Automatic Transaxle System: Removal & Installation Hyundai Tucson II

Automatic Trans 21 illustrations ~630 words

Replacement

Note. ATF of 6 speed automatic transaxle doesn't be replaced. But, if the vehicle is severe use or business use, replace ATF every 60, 000 miles for severe usage. Severe usage is defined as: Driving in rough road (Bumpy, Gravel, Snowy, Unpaved road, etc.) Driving in mountain road, ascent/descent Repetition of short distance driving More than 50% operation in heavy city traffic during hot weather above 32°C (89.6°F). Police, Taxi, Commercial type operation or trailer towing, etc.

Scheme 1

Scheme 1: Replacement
Scheme 1: Replacement
  1. Remove the drain plug (A) and reinstall the drain plug after draining ATF totally. Drain plug tightening torque: 34.3 ~ 44.1 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~32.6 lb-ft) CAUTION: The gasket of the drain plug use new one.
  2. Fill the oil about 5 liters.
  3. Check the oil level. (Refer to «OIL LEVEL CHECK»(ref-583681-S17374121752013102900000) procedure.)

Scheme 2

Scheme 2: Components (1)
Scheme 2: Components (1)

Scheme 3

Scheme 3: Components (2)
Scheme 3: Components (2)

Scheme 4

Scheme 4: Components Location
Scheme 4: Components Location

Scheme 5

Scheme 5: Removal
Scheme 5: Removal

Scheme 6

Scheme 6
Scheme 6

Scheme 7

Scheme 7
Scheme 7

Scheme 8

Scheme 8
Scheme 8

Scheme 9

Scheme 9
Scheme 9

Scheme 10

Scheme 10
Scheme 10

Scheme 11

Scheme 11
Scheme 11

Scheme 12

Scheme 12
Scheme 12

Scheme 13

Scheme 13
Scheme 13

Scheme 14

Scheme 14
Scheme 14

Scheme 15

Scheme 15
Scheme 15

Scheme 16

Scheme 16
Scheme 16

Scheme 17

Scheme 17
Scheme 17

Scheme 18

Scheme 18
Scheme 18
  1. Remove the following items; Air duct (A) and engine cover (B). (Refer to " «INTAKE AND EXHAUST SYSTEM»(/hyundai/tucson/ii-2009-2015/remont/exhaust/#intake-exhaust-system) ".) Air cleaner assembly (C). (Refer to " «INTAKE AND EXHAUST SYSTEM»(/hyundai/tucson/ii-2009-2015/remont/exhaust/#intake-exhaust-system) ".) Battery and battery tray (D). (Refer to «BATTERY - REMOVAL AND INSTALLATION/CHARGING SYSTEM»(ref-583688-S41393131162013102900000) .)
  2. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
  3. Remove the shift cable (C) after removing the nut (A) and the bolt (B). Tightening torque: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft) 14.7 ~21.6 N.m (1.5 ~2.2 kgf.m, 10.9 ~15.9 lb-ft)
  4. Remove the ground line after removing the bolt (A).
  5. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
  6. Remove the wiring bracket installation bolt (A).
  7. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea). Tightening torque: 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
  8. Remove the cowl top cover or wiper motor. (Refer to " «WINDSHIELD WIPER/WASHER»(ref-583689) ".)
  9. Remove the cowl complete assembly panel (A).
  10. Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
  11. Remove the automatic transaxle mounting support bracket bolt (A). Tightening torque: 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)
  12. Lift the vehicle with a jack.
  13. Remove the under cover (A).
  14. Remove the Sub frame assembly. (Refer to " «FRONT SUSPENSION SYSTEM»(ref-583682) ".)
  15. Remove the drive shaft assembly. (Refer to " «DRIVE SHAFT ASSEMBLY»(/hyundai/tucson/ii-2009-2015/remont/axle-shafts/#driveshaft-assembly) ".)
  16. In the case of 4WD vehicle, remove the transfer assembly. (Refer to «TRANSFER ASSEMBLY»(ref-583690) ) NOTE: In the case of 2WD vehicle, not remove the transfer assembly.
  17. Remove the dust cover (A).
  18. Remove the torque converter mounting bolt (A-4ea) with rotating the crankshaft. Tightening torque: 45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)
  19. Remove the automatic transaxle with a jack after removing the mounting bolt (A-4ea, B-2ea). Tightening torque: 29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Scheme 19

Scheme 19: Installation
Scheme 19: Installation

Scheme 20

Scheme 20
Scheme 20

Scheme 21

Scheme 21
Scheme 21
  1. Installation is the reverse of removal. CAUTION: After replacement or reinstallation procedure of the automatic transaxle assembly, must perform procedures below. Power steering fluid replacement and air bleeding (Refer to «GENERAL INFORMATION (STEERING SYSTEM)»(/hyundai/tucson/ii-2009-2015/remont/oem-general-information/#general-information-steering-system) .) Adding automatic transaxle fluid. (Refer to «OIL LEVEL CHECK»(ref-583681-S17374121752013102900000) .) NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the GDS. [Condition] IG Key On Transaxle Range: P Vehicle Speed: 0 km/h Engine Off

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