Contents Section: Exterior Body Panels All sections

Body System - Front End Body Panels Ford Taurus X I

Exterior Body Panels 4 illustrations ~782 words

TORQUE SPECIFICATIONS

DescriptionNm
Fascia bracket-to-fender-to- headlamp assembly bolt12
Fender bracket-to-fender bolt12
Fender lower rear mounting bolts12
Fender mounting nut (Taurus X only)12
Fender upper mounting bolt12
Fender upper rear mounting bolt12
Hood lower hinge bolts12
Hood striker bolts12
Hood upper hinge bolts20
Rear wheel house opening bolt12
Wiper pivot arm nuts25

TORQUE SPECIFICATIONS

Hood Alignment

  1. Open the hood.
  2. Loosen the 4 upper hood hinge bolts. Loosen the upper hood hinge bolts to the point where the hood slightly moves.
  3. Adjust the hood to align the hood-to-fender gaps.
  4. Tighten the 4 upper hood hinge bolts. Tighten to 20 Nm (15 lb-ft).
  5. Adjust the hood bumpers to make the hood flush to the fenders.

Front End Body Panels - Exploded View

Note. LH side shown, RH side similar.

Scheme 92

Scheme 92: Front End Body Panels - Exploded View
ItemPart NumberDescription
1W503924-S438Upper rear front fender bolt
216005 RH/ 16006 LHFront fender
3W503924-S438Upper fender bolt (3 required)
4W503923-S438Rear inner wheel well fender bolt
54F93-16D162Shim
6W503925-S439Lower rear fender bolts (2 required)
716E004 RH/ 16E005 LHFender reinforcement bracket
8W503924-S438Reinforcement bracket-to-fender bolts (2 required)
9W503924-S438Reinforcement bracket-to-body bolts (2 required)
10W706092Fender splash shield lower rear scrivets (5 required)
11W706805Fender splash shield screws (3 required)
1216A574 LH/ 16A573 RHFender splash shield
138G1X-13008Fascia bracket-to-fender-to-headlamp assembly bolt

Note. RH shown, LH similar

Scheme 93

Scheme 93
ItemPart NumberDescription
116A563 LH/ 16A562 RHFender splash shield
2W705134Upper fender bolts (3 required)
3W710892-S441Upper fender nut
4W503823-S438Upper rear fender bolt
5W503923-S438Rear inner fender wheel well bolt
6W503925-S439Lower rear fender bolts (2 required)
74F93-16D162Shim
88G1X-13008Fascia bracket-to-fender-to-headlamp assembly bolt
916005 RH/ 16006 LHFront fender
10Fender splash shield scrivet
11W503924-S438Fender-to-fender reinforcement bolts (2 required)
12W503924-S438Reinforcement bracket-to-fender bolts (2 required)
13W503924-S438Reinforcement bracket-to-body bolts (2 required)
  1. For additional information, refer to the procedures in this article.

REMOVAL AND INSTALLATION

  1. Remove the front wheel and tire assembly. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  2. Remove the 3 fender splash shield screws.
  3. Remove the 7 fender splash shield scrivets (LH) or the 11 fender splash shield scrivets (RH).
  4. Remove the fender splash shield.
  5. To install, reverse the removal procedure
  1. Remove the front bumper cover. For additional information, refer to «BUMPERS»(/ford/taurus-x/i-2007-2009/remont/exterior-body-panels/#bumper-system) article.
  2. Remove the front wheel and tire assembly. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  3. Remove the fender splash shield. For additional information, refer to «Fender - Taurus, Sable»(/ford/taurus-x/i-2007-2009/remont/exterior-body-panels/#body-system-front-end-body-panels) .
  4. Remove the headlamp bolts.
  5. Remove the fascia bracket-to-fender-to-headlamp bolt. To install, tighten to 12 Nm (9 lb-ft).
  6. Remove the 2 lower fender mounting bolts located at the lower rear of the fender. To install, tighten to 12 Nm (9 lb-ft).
  7. Remove the 2 fender bracket-to-fender bolts. To install, tighten to 12 Nm (9 lb-ft).
  8. Remove the fender mounting bolt located at the rear of the wheelhouse opening. To install, tighten to 12 Nm (9 lb-ft).
  9. Remove the fender upper mounting bolts. To install, tighten to 12 Nm (9 lb-ft).
  10. Remove the fender.
  11. To install, reverse the removal procedure.
  1. Remove the front wheel and tire assembly. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  2. Remove the 8 fender splash shield scrivets (LH) or 13 fender splash shield scrivets (RH).
  3. Remove the 3 fender splash shield screws.
  4. Remove the fender splash shield.
  5. To install, reverse the removal procedure.
  1. Remove the bumper cover. For additional information, refer to «BUMPERS»(/ford/taurus-x/i-2007-2009/remont/exterior-body-panels/#bumper-system) article.
  2. Remove the front wheel and tire assembly. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  3. Remove the fender splash shield. For additional information, refer to «Fender Splash Shield - Taurus X»(/ford/taurus-x/i-2007-2009/remont/exterior-body-panels/#body-system-front-end-body-panels) .
  4. Remove the headlamp bolts.
  5. Remove the fascia bracket-to-fender-to-headlamp assembly bolt. To install, tighten to 12 Nm (9 lb-ft).
  6. Remove the rocker panel molding. For additional information, refer to «EXTERIOR TRIM AND ORNAMENTATION»(/ford/taurus-x/i-2007-2009/remont/exteriorinterior-trim/#exterior-trim-and-ornamentation) article.
  7. Remove the 2 lower fender mounting bolts located at the lower rear of the fender. To install, tighten to 12 Nm (9 lb-ft).
  8. Remove the 2 fender bracket-to-fender bolts. To install, tighten to 12 Nm (9 lb-ft).
  9. Remove the fender mounting bolt located at the rear of the wheelhouse opening. To install, tighten to 12 Nm (9 lb-ft).
  10. Remove the side mirror trim panel located at the top rear portion of the fender to gain access to the fender upper rear mounting bolt.
  11. Remove the fender upper rear mounting bolt. To install, tighten to 12 Nm (9 lb-ft).
  12. Remove the fender mounting nut. To install, tighten to 12 Nm (9 lb-ft).
  13. Remove the fender upper mounting bolts. To install, tighten to 12 Nm (9 lb-ft).
  14. Remove the fender.
  15. To install, reverse the removal procedure.

Scheme 94

Scheme 94: Cowl Panel Grille - Taurus X
ItemPart NumberDescription
17402222Cowl panel grille
2Cowl panel grille side molding
3Wiper pivot arm nut cover
4W709581Wiper pivot arm nut
5Wiper arm
6W709919Cowl panel retainer clips (2 required)
7Windshield washer hose connector
8Cowl panel grille pin-type retainers
  1. Remove the wiper pivot arms. For additional information, refer to «WIPERS AND WASHERS»(/ford/taurus-x/i-2007-2009/remont/wiperwasher-systems/#wiper-system-and-washer-system) article.
  2. Remove the cowl panel grille side moldings.
  3. Disconnect the windshield washer hose connector.
  4. Remove the 2 cowl panel grille retainer clips.
  5. Remove the 2 cowl panel grille pin-type retainers.
  6. Disconnect the cowl panel grille from the retaining strip on the cowl. Spread the retaining tabs. Start from the drivers side and work the cowl trim panel off, moving across the panel from the LH to the RH side to remove.
  7. Remove the cowl panel grille.
  8. To install, reverse the removal procedure.

Scheme 95

Scheme 95: Cowl Panel Grille - Taurus, Sable
ItemPart NumberDescription
1Wiper pivot arm nut cover
2W709581Wiper pivot arm nut
3Wiper arm
45402A26 RH/ 5402A27 LHCowl panel grille side molding
5Cowl panel grille side molding pin-type retainers
65402222Cowl panel grille
7W709919Cowl panel retainer clips (2 required)
8Windshield washer hose connector
9Cowl panel grille pin-type retainers
  1. Remove the wiper pivot arms. For additional information, refer to «WIPERS AND WASHERS»(/ford/taurus-x/i-2007-2009/remont/wiperwasher-systems/#wiper-system-and-washer-system) article.
  2. Remove the cowl panel grille side molding pin-type retainers.
  3. Remove the cowl panel grille side moldings.
  4. Disconnect the windshield washer hose connector.
  5. Remove the 2 cowl panel grille pin-type retainers.
  6. Remove the 2 cowl panel grille retainer clips.
  7. Disconnect the cowl panel grille from the retaining strip on the cowl. Spread the retaining tabs. Start from the driver side and work the cowl trim panel off, moving across the panel from the LH to the RH side to remove.
  8. Remove the cowl panel grille.
  9. To install, reverse the removal procedure.