Specifications
| Item | Specification |
|---|---|
| Displacement | 2.0L (122 CID) |
| No. of cylinders | 4 |
| Bore/stroke | 3.4-3.3 in (87.5-83.1 mm) |
| Firing order | 1-3-4-2 |
| Compression ratio | 12:1 |
| Engine weight - Automatic | 235.0 lb (106.6 kg) |
| Engine weight - Manual | 266.1 lb (120.7 kg) |
| Engine and automatic transmission weight | 402.6 lb (182.6 kg) |
| Engine and manual transmission weight | 380.7 lb (172.7 kg) |
ENGINE SPECIFICATIONS
| Item | Specification |
|---|---|
| Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) | XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) |
LUBRICANTS SPECIFICATIONS
| Item | Specification |
|---|---|
| Service fill including oil filter | 4.54 qt (4.3 L) |
ENGINE OIL CAPACITY SPECIFICATIONS
| Item | Specification |
|---|---|
| Oil pressure (hot @ 2,000 rpm) | 29.0-38.8 psi (200-268 kPa) |
OIL PRESSURE SPECIFICATIONS
| Item | Specification |
|---|---|
| Cylinder bore diameter | 3.445-3.446 in (87.5-87.52 mm) |
| Cylinder bore maximum out-of-round | 0.0003 in (.008 mm) |
| Main bearing bore diameter | 2.245-2.246 in (57.02-57.038 mm) |
| Head gasket surface flatness | 0.1 mm/general 0.05 mm/200 x 200 (0.004 in/ general) (0.0019 in/7.87 x 7.87) |
CYLINDER BLOCK SPECIFICATIONS
| Item | Specification |
|---|---|
| Piston diameter (single grade) | 3.444-3.444 in (87.473-87.487 mm) |
| Piston-to-bore clearance | 0.001-0.002 in (.013-.047 mm) |
| Ring groove width - top | 0.048-0.049 in (1.23-1.25 mm) |
| Piston ring groove width - compression (bottom) | 0.048-0.049 in (1.23-1.25 mm) |
| Ring groove width - oil | 0.080-0.081 in (2.03-2.05 mm) |
| Piston skirt coating thickness | 0.0003-0.0007 in (.007-.017 mm) |
PISTON SPECIFICATIONS
| Item | Specification |
|---|---|
| Diameter | 0.827-0.827 in (20.997-21 mm) |
| Length | 2.08-2.09 in (52.8-53.1 mm) |
| Piston-to-pin clearance | 0.0002-0.0004 in (.004-.011 mm) |
| Piston pin-to-rod clearance | 0.0001-0.0007 in (.003-.018 mm) |
PISTON PIN SPECIFICATIONS
| Item | Specification |
|---|---|
| Cylinder head flatness | 0.08 mm (0.0031 in) maxim overall, a maximum of 0.05 mm (0.0020 in) within 150 mm (5.9055 in) and a maximum of 0.025 mm (0.0010 in) within 25 mm (0.9843 in) |
| Valve lift @ zero lash (exhaust) | 0.346 in (8.8 mm) |
| Valve lift @ zero lash (intake) | 0.346 in (8.8 mm) |
| Valve guide diameter | 0.217-0.218 in (5.509-5.539 mm) |
| Valve seat width - intake/exhaust | 0.0551 ± 0.0591 in (1.4 ± 1.5 mm) |
| Valve seat angle | 44.5 |
| Valve seat runout | 0.003 in (.075 mm) |
| Valve lash adjuster bore diameter | 1.22-1.22 in (31-31.03 mm) |
| Cam bore diameter | 0.985-0.986 in (25.015-25.04 mm) |
| Cam bore diameter - front journal | 1.341-1.340 in (34.07-34.045 mm) |
CYLINDER HEAD SPECIFICATIONS
| Item | Specification |
|---|---|
| Valve head diameter - intake | 1.372 ± 1.384 in (34.85 ± 35.15 mm) |
| Valve head diameter - exhaust | 1.3136 ± 1.148 in (28.85 ± 29.15 mm) |
| Valve stem diameter - intake | 0.2154 ± 0.2159 in (5.47 ± 5.485 mm) |
| Valve stem diameter - exhaust | 0.2152 ± 0.2157 in (5.465 ± 5.48 mm) |
| Valve stem-to-guide clearance - intake | 0.0012-0.0028 in (.03-.07 mm) |
| Valve stem-to-guide clearance - exhaust | 0.0012-0.0028 in (.03-.07 mm) |
| Valve face runout | 0.002 in (.05 mm) |
| Valve face angle | 45.25-45.75 |
VALVE SPECIFICATIONS
| Item | Specification |
|---|---|
| Intake and exhaust (installed) | 37.478 lb (17 kg) |
| Intake (valve open) 9.2 mm (0.3622 in) of lift | 85.979 lb (39 kg) |
| Exhaust (valve open) 9.2 mm (0.3622 in) of lift | 85.979 lb (39 kg) |
| Free length | 1.8701 in (47.5 mm) |
| Assembled height | 1.4921 in (37.9 mm) |
VALVE SPRING - COMPRESSION PRESSURE
| Item | Specification |
|---|---|
| Main bearing journal diameter | 2.046-2.047 in (51.98-52 mm) |
| Production repair | 2.036.614-2.037.402 in (51.73-51.75 m) |
| Main bearing clearance | 0.0007-0.0014 in (.019-.035 mm) |
| Connecting rod journal diameter | 1.850-1.850 in (46.98-47 mm) |
| End play | 0.009-0.018 in (.22-.45 mm) |
CRANKSHAFT SPECIFICATIONS
| Item | Specification |
|---|---|
| Width - top | 0.461-0.0469 in (1.17-1.19 mm) |
| Width - bottom | 0.0461-0.0469 in (1, 17-1, 19 mm) |
| Width - oil expander | 0.0701-0.0776 in (1.78-1.97 mm) |
| Ring gap (in bore) - top | 0.0067-0.0106 in (.17-.27 mm) |
| Ring gap (in bore) - bottom | 0.0177-0.0256 in (.45-.65 mm) |
| Ring gap (in bore) - oil | 0.0059-0.0177 in (.15-.45 mm) |
RINGS SPECIFICATIONS
| Item | Specification |
|---|---|
| Diameter | 1.219-1.219 in (30.97-30.964 mm) |
| Tappet-to-valve clearance - intake | 0.009-0.013 in (.23-.33 mm) |
| Tappet-to-valve clearance - exhaust | 0.012-0.016 in (.31-.41 mm) |
| Tappet-to-bore clearance | 0.0008-0.0024 in (.02-.06 mm) |
VALVE TAPPET SPECIFICATIONS
| Item | Specification |
|---|---|
| Lobe lift - intake | 0.35 in (8.8 mm) |
| Lobe lift - exhaust | 0.346 in (8.8 mm) |
| Runout | 0.0012 in (.03 mm) |
| Thrust clearance | 0.00-0.01 in (.115-.145 mm) |
| Journal diameter | 0.9827-0.9835 in (24.96-24.98 mm) |
| Journal-to-bore clearance | 0.0014-0.0031 in (.035-.08 mm) |
CAMSHAFT SPECIFICATIONS
| Item | Specification |
|---|---|
| Connecting rod bearing-to-crankshaft clearance | 0.0011-0.0020 in (.027-.052 mm) |
| Connecting rod bearing thickness | 0.0589-0.0598 in (1.496-1.52 mm) |
| Connecting rod crankshaft bore diameter | 1.969-1.970 in (50.025-50.045 mm) |
| Connecting rod pin bore diameter | 0.827-0.827 in (21.003-21.015 mm) |
| Connecting rod length (center-to-center) | 5.76 in (146.25 mm) |
| Connecting rod side clearance (assembled to crank) | 0.1020-0.1453 in (2.59-3.69 mm) |
| Axial clearance | 0.0055-0.0154 in (.139-.391 mm) |
CONNECTING ROD SPECIFICATIONS
See also:
• JACKING AND LIFTING - OVERVIEW
• CLUTCH SYSTEM BLEEDING