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Electronic Engine Controls - 2.0l Ecoboost Ford Focus ST III

Removal & Installation 33 illustrations ~1229 words

Specifications

Specifications
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSPWSS-M2C945-A
Penetrating and Lock LubricantXL-1
High Temperature Nickel Anti-Seize LubricantXL-2

LUBRICANTS, FLUIDS, SEALERS AND ADHESIVES

Scheme 33

Scheme 33: LH Engine
Scheme 33: LH Engine
ItemDescription
1Intake VCT oil control solenoid
2FRP sensor
3MAP sensor
4Front KS
5MAPT sensor
6Rear KS
7Intake CMP sensor
8MAF sensor

Scheme 34

Scheme 34: RH Engine
Scheme 34: RH Engine
ItemDescription
1CPP switch
2Exhaust CMP sensor
3ECT
4HO2S
5Catalyst monitor sensor
6CKP sensor
7CHT sensor
8Exhaust VCT oil control solenoid

Scheme 35

Scheme 35: PCM
Scheme 35: PCM
ItemDescription
1PCM

Overview

Refer to the ENGINE CONTROLS - DESCRIPTION & OPERATION (EXCEPT DIESEL & HYBRID) .

System Operation

Refer to the ENGINE CONTROLS - DESCRIPTION & OPERATION (EXCEPT DIESEL & HYBRID) .

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.

REFER to: Diagnostic Methods ( DIAGNOSTIC METHODS ).

DTCDescriptionAction
P0125Insufficient Coolant Temp For Closed Loop Fuel ControlREFER to: ENGINE COOLING .
P0128Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature)REFER to: ENGINE COOLING .
P0460Fuel Level Sensor "A" CircuitFirst, ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) If sent here from Powertrain Control/Emissions Diagnosis (PC/ED), REFER to: Instrumentation, Message Center and Warning Chimes ( INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES ).
P0461Fuel Level Sensor "A" Circuit Range/PerformanceFirst, ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) If sent here from ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) , REFER to: Instrumentation, Message Center and Warning Chimes ( INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0462Fuel Level Sensor "A" Circuit LowFirst, ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) If sent here from ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) , REFER to: Instrumentation, Message Center and Warning Chimes ( INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0463Fuel Level Sensor "A" Circuit HighFirst, ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) If sent here from ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) , REFER to: Instrumentation, Message Center and Warning Chimes ( INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0480Fan 1 Control CircuitENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID)
P0504Brake Switch "A"/"B" CorrelationREFER to: CRUISE CONTROL .
P0532A/C Refrigerant Pressure Sensor "A" Circuit LowFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) ). For Dual Automatic Temperature Control (DATC) vehicles, REFER to: Climate Control System - Vehicles With: Dual Automatic Temperature Control ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL ).
P0533A/C Refrigerant Pressure Sensor "A" Circuit HighFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) ). For Dual Automatic Temperature Control (DATC) vehicles, REFER to: Climate Control System - Vehicles With: Dual Automatic Temperature Control ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL ).
P0562System Voltage LowREFER to: CHARGING SYSTEM - 2.0L ECOBOOST .
P0563System Voltage HighREFER to: CHARGING SYSTEM - 2.0L ECOBOOST .
P0572Brake Switch "A" Circuit LowREFER to: CRUISE CONTROL .
P0573Brake Switch "A" Circuit HighREFER to: CRUISE CONTROL .
P059FActive Grille Air Shutter "A" Performance/Stuck OffREFER to: ACTIVE GRILLE SHUTTER .
P05A1Active Grille Air Shutter "A" Position Sensor Minimum/Maximum Stop PerformanceREFER to: ACTIVE GRILLE SHUTTER .
P05A2Active Grille Air Shutter "A" Control Circuit/OpenREFER to: ACTIVE GRILLE SHUTTER .
P05A7Active Grille Air Shutter Control Module "A" Supply Voltage Circuit LowREFER to: ACTIVE GRILLE SHUTTER .
P05C0Active Grille Air Shutter Module "A" Over TemperatureINSTALL a new grille shutter actuator. REFER to: ACTIVE GRILLE SHUTTER .
P0615Starter Relay CircuitREFER to: STARTING SYSTEM .
P0645A/C Clutch Relay Control CircuitFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) ). For Dual Automatic Temperature Control (DATC) vehicles, REFER to: Climate Control System - Vehicles With: Dual Automatic Temperature Control ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL ).
P065BGenerator Control Circuit Range/PerformanceINSTALL a new generator. REFER to: GENERATOR - 2.0L ECOBOOST .
P065CGenerator Mechanical PerformanceREFER to: CHARGING SYSTEM - 2.0L ECOBOOST .
P0691Fan 1 Control Circuit LowENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID)
P0692Fan 1 Control Circuit HighENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID)
P0833Clutch Pedal Switch "B" CircuitREFER to: CRUISE CONTROL .
P0A3BGenerator Over TemperatureCARRY OUT self-test of the Powertrain Control Module (PCM) and DIAGNOSE any grille shutter or cooling fan Diagnostic Trouble Codes (DTCs). If no grille shutter or cooling fan Diagnostic Trouble Codes (DTCs) are present, INSTALL a new generator. Refer to REFER to: GENERATOR - 2.0L ECOBOOST .
P1285Cylinder Head Overtemperature ConditionREFER to: ENGINE COOLING .
P1299Cylinder Head Overtemperature Protection ActiveREFER to: ENGINE COOLING .
P1464A/C Demand Out Of Self Test RangeFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) ). For Dual Automatic Temperature Control (DATC) vehicles, REFER to: Climate Control System - Vehicles With: Dual Automatic Temperature Control ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL ).
P161AIncorrect Response from Immobilizer Control ModuleThe Body Control Module (BCM) ID received by the Powertrain Control Module (PCM) does not match the ID stored in the Powertrain Control Module (PCM) memory. CARRY OUT a parameter reset. REFER to: PASSIVE ANTI-THEFT SYSTEM (PATS) PARAMETER RESET .
P1703Brake Switch Out Of Self Test RangeREFER to: CRUISE CONTROL .
P193EA/C Clutch Request SignalFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) ). For Dual Automatic Temperature Control (DATC) vehicles, REFER to: Climate Control System - Vehicles With: Dual Automatic Temperature Control ( CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL ).
P2535Ignition Switch Run/Start Position Circuit HighREFER to: STARTING SYSTEM .
U012DLost Communication With Generator Control ModuleREFER to: CHARGING SYSTEM - 2.0L ECOBOOST .
U0284Lost Communication With Active Grille Air Shutter Control Module "A"REFER to: ACTIVE GRILLE SHUTTER .
U042EInvalid Data Received From Generator Control ModuleREFER to: CHARGING SYSTEM - 2.0L ECOBOOST .
PCM DTCsPowertrain Control Module (PCM) Diagnostic Trouble Codes (DTCs) not listed in this chartREFER to: ENGINE CONTROLS - SYMPTOM CHARTS (EXCEPT DIESEL & HYBRID) .

POWERTRAIN CONTROL MODULE (PCM) DTC CHART

Removal

Note. Removal steps in this procedure may contain installation details.

Scheme 36

Scheme 36: Removal
Scheme 36: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Torque : 7 Nm

Installation

  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 37

Scheme 37: Removal
Scheme 37: Removal

Scheme 38

Scheme 38
Scheme 38
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Torque : 10 Nm Torque : 5 Nm
  3. Torque : 7 Nm
  1. To install, reverse the removal procedure.

Crankshaft Position (CKP) Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-1521 Alignment Tool, Crankshaft Position Sensor 303-507 Timing Peg, Crankshaft TDC TKIT-2001N-FLM Ford Diagnostic Equipment

Scheme 39

Scheme 39: Crankshaft Position (CKP) Sensor
Scheme 39: Crankshaft Position (CKP) Sensor

Scheme 40

Scheme 40
Scheme 40

Note. Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction, using diamond washers between the flange faces on each part. For that reason, the crankshaft sprocket is also unfastened if the pulley bolt is loosened. Before any repair requiring loosening or removal of the crankshaft pulley bolt, the crankshaft and camshafts must be locked in place by the special service tools, otherwise severe engine damage can occur.

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

Scheme 41

Scheme 41: Removal
Scheme 41: Removal

Scheme 42

Scheme 42
Scheme 42

Scheme 43

Scheme 43
Scheme 43
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Remove the RH inner fender splash shield. Refer to «FRONT END BODY PANELS»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .

Scheme 44

Scheme 44: Installation
Scheme 44: Installation

Scheme 45

Scheme 45
Scheme 45

Scheme 46

Scheme 46
Scheme 46

Scheme 47

Scheme 47
Scheme 47

Scheme 48

Scheme 48
Scheme 48
  1. Turn the crankshaft clockwise until the No. 1 piston is 45 degrees BTDC using the guide holes on the engine front cover and the crankshaft pulley.
  2. Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC)
  3. Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC)
  4. NOTE: Do not tighten the CKP sensor bolts at this time.
  5. Install the Special Tool(s) : 303-1521 (Alignment Tool, Crankshaft Position Sensor) Torque : 7 Nm
  6. Remove the Special Tool(s) : 303-1521 (Alignment Tool, Crankshaft Position Sensor)
  7. Remove the Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC)
  8. Torque : 20 Nm
  9. Install the RH inner fender splash shield. Refer to «FRONT END BODY PANELS»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .
  10. After completing the repairs, use a scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions. General Equipment : Ford Diagnostic Equipment

Powertrain Control Module (PCM)

Ford Diagnostic Equipment

SPECIAL TOOL(S) / GENERAL EQUIPMENT

Note. Removal steps in this procedure may contain installation details.

Scheme 49

Scheme 49: Removal
Scheme 49: Removal

Scheme 50

Scheme 50
Scheme 50
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Download the module information to the diagnostic tool using the Programmable Modules Installation routine. General Equipment : Ford Diagnostic Equipment
  3. Remove the RH front inner fender splash shield. Refer to «FRONT END BODY PANELS»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .
  1. To install, reverse the removal procedure.
  2. Upload the module information from the diagnostic tool to the module using the Programmable Modules Installation routine. General Equipment : Ford Diagnostic Equipment

Heated Oxygen Sensor (HO2S)

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

Scheme 51

Scheme 51: Heated Oxygen Sensor (HO2S)
Scheme 51: Heated Oxygen Sensor (HO2S)
NameSpecification
Penetrating and Lock Lubricant XL-1

MATERIALS SPECIFICATIONS

Scheme 52

Scheme 52: Removal
Scheme 52: Removal

Scheme 53

Scheme 53
Scheme 53
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Battery Tray ( «BATTERY TRAY»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) ).
  3. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

Scheme 54

Scheme 54: Installation
Scheme 54: Installation

Scheme 55

Scheme 55
Scheme 55
  1. Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formula in illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Torque : 48 Nm
  2. Refer to: Battery Tray ( «BATTERY TRAY»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) ).

Catalyst Monitor Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

NameSpecification
Penetrating and Lock Lubricant XL-1

MATERIALS SPECIFICATIONS

Scheme 56

Scheme 56
Scheme 56

Scheme 57

Scheme 57
Scheme 57
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Jacking and Lifting - Overview ( «JACKING AND LIFTING - OVERVIEW»(/ford/focus-st/iii-2012-2015/remont/hoistjack/#jacking-lifting-except-electric) ).
  3. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

Scheme 58

Scheme 58: Installation
Scheme 58: Installation
  1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter Formula in illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Torque : 48 Nm
  2. Torque : 10 Nm Torque : 5 Nm

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Intake Manifold ( «INTAKE MANIFOLD»(/ford/focus-st/iii-2012-2015/remont/mechanical/#engine-20l-ecoboost) .
  3. Torque : 20 Nm
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) .
  2. Refer to: Intake Manifold ( «INTAKE MANIFOLD»(/ford/focus-st/iii-2012-2015/remont/mechanical/#engine-20l-ecoboost) .
  3. Torque : 20 Nm
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Valve Cover ( «VALVE COVER»(/ford/focus-st/iii-2012-2015/remont/mechanical/#engine-20l-ecoboost__valve-cover) .
  3. Torque : 10 Nm
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 59

Scheme 59: Removal
Scheme 59: Removal

Scheme 60

Scheme 60
Scheme 60
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Remove the air cleaner outlet pipe and the turbocharger inlet pipe. Refer to «AIR CLEANER OUTLET PIPE»(/ford/focus-st/iii-2012-2015/remont/removal-installation/#intake-air-distribution-and-filtering-20l-ecoboost) .
  3. Discard the specified component. Follow local disposal regulations. Torque : 10 Nm

Scheme 61

Scheme 61: Installation
Scheme 61: Installation
  1. To install, reverse the removal procedure. Install a new CHT sensor.

Scheme 62

Scheme 62: Removal
Scheme 62: Removal

Scheme 63

Scheme 63
Scheme 63
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Fuel System Pressure Release ( «FUEL SYSTEM PRESSURE RELEASE»(/ford/focus-st/iii-2012-2015/remont/fuel-system/#fuel-system-general-information-ecoboost-engine__fuel-system-pressure-release) ).
  3. Refer to: Battery Disconnect and Connect ( «BATTERY DISCONNECT AND CONNECT»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) ).
  1. Stage 1: Torque : 6 Nm Stage 2: Angle : 5 Stage 3: Loosen : 90° Stage 4: Torque : 6 Nm Stage 5: Angle : 21
  2. Refer to: Battery Disconnect and Connect ( «BATTERY DISCONNECT AND CONNECT»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) ).

Note. Removal steps in this procedure may contain installation details.

Scheme 64

Scheme 64: Removal
Scheme 64: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 65

Scheme 65: Removal
Scheme 65: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Torque : 3 Nm
  1. To install, reverse the removal procedure.

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