Contents Section: Removal & Installation All sections

Electronic Engine Controls - 2.0l Duratec-He Ford Focus ST III

Removal & Installation 32 illustrations ~1264 words

Specifications

Specifications
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSPWSS-M2C945-A
Penetrating and Lock LubricantXL-1
High Temperature Nickel Anti-Seize LubricantXL-2

LUBRICANTS, FLUIDS, SEALERS AND ADHESIVES

Scheme 1

Scheme 1: Electronic Engine Controls - Component Location
ItemDescription
16C315 Comments: CKP sensor
26M280 Comments: VCT oil control solenoid
312A648 Comments: ECT sensor
46B288 Comments: CMP sensor
512A699 Comments: KS
69F972 Comments: FRP sensor

Scheme 2

Scheme 2
ItemDescription
112A650 Comments: PCM

Overview

Refer to the ENGINE CONTROLS - DESCRIPTION & OPERATION (EXCEPT DIESEL & HYBRID) .

System Operation

Refer to the ENGINE CONTROLS - DESCRIPTION & OPERATION (EXCEPT DIESEL & HYBRID) .

DTC Chart: Powertrain Control Module (PCM)

DTCDescriptionAction
PCM DTCsPowertrain Control Module (PCM) Diagnostic Trouble Codes (DTCs) not listed in this chartENGINE CONTROLS - SYMPTOM CHARTS (EXCEPT DIESEL & HYBRID) .
P0125Insufficient Coolant Temp For Closed Loop Fuel ControlREFER to: ENGINE COOLING .
P0128Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature)REFER to: ENGINE COOLING .
P0217Engine Coolant Overtemperature ConditionREFER to: ENGINE COOLING .
P0460Fuel Level Sensor "A" CircuitFirst, INTRODUCTION - GASOLINE MODELS If sent here from PC/ED , REFER to: INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0461Fuel Level Sensor "A" Circuit Range/PerformanceFirst, INTRODUCTION - GASOLINE MODELS If sent here from PC/ED , REFER to: INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0462Fuel Level Sensor "A" Circuit LowFirst, INTRODUCTION - GASOLINE MODELS If sent here from PC/ED , REFER to: INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0463Fuel Level Sensor "A" Circuit HighFirst, INTRODUCTION - GASOLINE MODELS If sent here from PC/ED , REFER to: INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
P0504Brake Switch "A"/"B" CorrelationREFER to: CRUISE CONTROL .
P0532A/C Refrigerant Pressure Sensor "A" Circuit LowFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) . For Dual Automatic Temperature Control (DATC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL .
P0533A/C Refrigerant Pressure Sensor "A" Circuit HighFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) . For Dual Automatic Temperature Control (DATC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL .
P0562System Voltage LowREFER to: CHARGING SYSTEM - 2.0L Duratec-HE .
P0563System Voltage HighREFER to: CHARGING SYSTEM - 2.0L Duratec-HE .
P0572Brake Switch "A" Circuit LowREFER to: REFER to: CRUISE CONTROL ..
P0573Brake Switch "A" Circuit HighREFER to: REFER to: CRUISE CONTROL ..
P059FActive Grille Air Shutter "A" Performance/Stuck OffREFER to: ACTIVE GRILLE SHUTTER .
P05A1Active Grille Air Shutter "A" Position Sensor Minimum/Maximum Stop PerformanceREFER to: ACTIVE GRILLE SHUTTER .
P05A2Active Grille Air Shutter "A" Control Circuit/OpenREFER to: ACTIVE GRILLE SHUTTER .
P05A7Active Grille Air Shutter Control Module "A" Supply Voltage Circuit LowREFER to: ACTIVE GRILLE SHUTTER .
P05C0Active Grille Air Shutter Module "A" Over TemperatureINSTALL a new grille shutter actuator. REFER to: ACTIVE GRILLE SHUTTER .
P0615Starter Relay CircuitREFER to: STARTING SYSTEM .
P0645A/C Clutch Relay Control CircuitFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) . For Dual Automatic Temperature Control (DATC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL .
P065BGenerator Control Circuit Range/PerformanceINSTALL a new generator. REFER to: GENERATOR - 2.0L DURATEC-HE .
P065CGenerator Mechanical PerformanceREFER to: CHARGING SYSTEM - 2.0L Duratec-HE .
P0833Clutch Pedal Switch "B" CircuitREFER to: REFER to: CRUISE CONTROL ..
P0850Park / Neutral Switch Input CircuitREFER to: AUTOMATIC TRANSMISSION .
P0851Park / Neutral Switch Input Circuit LowREFER to: AUTOMATIC TRANSMISSION .
P0A3BGenerator Over TemperatureCARRY OUT self-test of the Powertrain Control Module (PCM) and DIAGNOSE any grille shutter or cooling fan Diagnostic Trouble Codes (DTCs). If necessary, REFER to: ACTIVE GRILLE SHUTTER . If no grille shutter or cooling fan Diagnostic Trouble Codes (DTCs) are present, INSTALL a new generator. REFER to: GENERATOR - 2.0L DURATEC-HE .
P1464A/C Demand Out Of Self Test RangeFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) . For Dual Automatic Temperature Control (DATC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL .
P161AIncorrect Response from Immobilizer Control ModuleThe Body Control Module (BCM) ID received by the Powertrain Control Module (PCM) does not match the ID stored in the Powertrain Control Module (PCM) memory. CARRY OUT a parameter reset. For vehicles without Push button start, REFER to: PASSIVE ANTI-THEFT SYSTEM (PATS) . For vehicles with Push button start, REFER to: PASSIVE ANTI-THEFT SYSTEM (PATS) (Push Button Start) .
P1703Brake Switch Out Of Self Test RangeREFER to: REFER to: CRUISE CONTROL ..
P193EA/C Clutch Request SignalFor Electronic Manual Temperature Control (EMTC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC) . For Dual Automatic Temperature Control (DATC) vehicles, REFER to: CLIMATE CONTROL SYSTEM - VEHICLES WITH: DUAL AUTOMATIC TEMPERATURE CONTROL .
P2531Ignition Switch Run Position Circuit LowREFER to: STARTING SYSTEM .
P2532Ignition Switch Run Position Circuit HighREFER to: STARTING SYSTEM .
P2534Ignition Switch Run/Start Position Circuit LowREFER to: STARTING SYSTEM .
P2535Ignition Switch Run/Start Position Circuit HighREFER to: STARTING SYSTEM .
U012DLost Communication With Generator Control ModuleREFER to: CHARGING SYSTEM - 2.0L Duratec-HE .
U0284Lost Communication With Active Grille Air Shutter Control Module "A"REFER to: ACTIVE GRILLE SHUTTER .
U042EInvalid Data Received From Generator Control ModuleREFER to: CHARGING SYSTEM - 2.0L Duratec-HE .

POWERTRAIN CONTROL MODULE (PCM) DTC CHART

Camshaft Position (CMP) Sensor

NameSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSPWSS-M2C945-A

MATERIALS SPECIFICATIONS

Removal

Note. Removal steps in this procedure may contain installation details.

Scheme 3

Scheme 3: Removal

Scheme 4

Scheme 4
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. LH CMP sensor Torque : 6 Nm
  3. RH CMP sensor Torque : 6 Nm

Scheme 5

Scheme 5: Installation
  1. To install, reverse the removal procedure. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

Crankshaft Position (CKP) Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-1521 Alignment Tool, Crankshaft Position Sensor 303-507 Timing Peg, Crankshaft TDC TKIT-2001N-FLM

Scheme 6

Scheme 6: Crankshaft Position (CKP) Sensor

Scheme 7

Scheme 7

Scheme 8

Scheme 8: Removal

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Jacking and Lifting - Overview ( «JACKING AND LIFTING - OVERVIEW»(/ford/focus-st/iii-2012-2015/remont/hoistjack/#jacking-lifting-except-electric) ).
  3. Remove the RH wheel and tire. Refer to: «WHEEL AND TIRE»(/ford/focus-st/iii-2012-2015/remont/wheel-tire-system/#wheels-tires-except-electric__wheel-and-tire) .
  4. Remove the RH front fender splash shield. Refer to: «FENDER SPLASH SHIELD»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .
  5. Disconnect the CKP electrical connector.
  6. Turn the crankshaft until piston no. 1 is 45 degrees BTDC by using the guide holes on the engine front cover and the crankshaft pulley.
  7. Turn the crankshaft clockwise until the crankshaft contacts the special tool. Install the Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC)
  8. Install a 6 mm x 18 mm bolt through the crankshaft pulley TDC guide hole and into the engine front cover TDC guide hole.

Scheme 12

Scheme 12

Scheme 13

Scheme 13
  1. NOTE: Do not tighten the bolts at this time.
  2. Special Tool(s) : 303-1521 (Alignment Tool, Crankshaft Position Sensor) Torque : 7 Nm
  3. Connect the CKP electrical connector.
  4. Remove the 6 mm x 18 mm bolt.
  5. Remove the special tool and install the cylinder block plug. Remove the Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC) Torque : 20 Nm
  6. Install the RH front fender splash shield. Refer to: «FENDER SPLASH SHIELD»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .
  7. Install the RH wheel and tire. Refer to: «WHEEL AND TIRE»(/ford/focus-st/iii-2012-2015/remont/wheel-tire-system/#wheels-tires-except-electric__wheel-and-tire) .

Powertrain Control Module (PCM)

Ford Diagnostic Equipment

SPECIAL TOOL(S) / GENERAL EQUIPMENT

Note. Removal steps in this procedure may contain installation details.

Scheme 14

Scheme 14: Removal

Scheme 15

Scheme 15
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Retrieve the module configuration. Carry out the module configuration retrieval steps of the Programmable Module Installation (PMI) procedure. Refer to: «MODULE CONFIGURATION - SYSTEM OPERATION AND COMPONENT DESCRIPTION»(/ford/focus-st/iii-2012-2015/remont/communication-devices/#module-configuration-system-except-electric) . General Equipment : Ford Diagnostic Equipment
  3. Remove the LH inner fender splash shield. Refer to: «FENDER SPLASH SHIELD»(/ford/focus-st/iii-2012-2015/remont/exterior-body-panels/#body-panel-system-front-end-body-panels-except-electric) .
  4. Torque : 3 Nm

Installation

  1. To install, reverse the removal procedure.
  2. Restore the module configuration. Carry out the module configuration restore steps of the Programmable Module Installation (PMI) procedure. Refer to: «MODULE CONFIGURATION - SYSTEM OPERATION AND COMPONENT DESCRIPTION»(/ford/focus-st/iii-2012-2015/remont/communication-devices/#module-configuration-system-except-electric) . General Equipment : Ford Diagnostic Equipment
  3. Reprogram the PATS Refer to: Passive Anti-Theft System (PATS) Parameter Reset ( «PASSIVE ANTI-THEFT SYSTEM (PATS) PARAMETER RESET»(/ford/focus-st/iii-2012-2015/remont/door-locks-anti-theft-systems/#passive-anti-theft-system-except-electric__passive-anti-theft-system-pats-parameter-reset) ). Refer to: Passive Anti-Theft System (PATS) Parameter Reset ( «PASSIVE ANTI-THEFT SYSTEM (PATS) PARAMETER RESET»(/ford/focus-st/iii-2012-2015/remont/door-locks-anti-theft-systems/#passive-anti-theft-system-push-button-start-except-electric__passive-anti-theft-system-pats-parameter-reset) (Push Button Start) ).

Note. Removal steps in this procedure may contain installation details.

Scheme 16

Scheme 16: Removal

Scheme 17

Scheme 17
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Torque : 8 Nm
  3. Torque : 2 Nm
  1. To install, reverse the removal procedure.

Heated Oxygen Sensor (HO2S)

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

Scheme 18

Scheme 18: Heated Oxygen Sensor (HO2S)
NameSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2
Penetrating and Lock Lubricant XL-1

MATERIALS SPECIFICATIONS

Scheme 19

Scheme 19: Removal

Scheme 20

Scheme 20
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

Scheme 21

Scheme 21: Installation

Scheme 22

Scheme 22
  1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter Formula in the illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : High Temperature Nickel Anti-Seize Lubricant / XL-2 Torque : 48 Nm

Catalyst Monitor Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

NameSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2
Penetrating and Lock Lubricant XL-1

MATERIALS SPECIFICATIONS

Scheme 23

Scheme 23: Removal

Scheme 24

Scheme 24

Scheme 25

Scheme 25
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: Jacking and Lifting - Overview ( «JACKING AND LIFTING - OVERVIEW»(/ford/focus-st/iii-2012-2015/remont/hoistjack/#jacking-lifting-except-electric) ).
  3. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

Scheme 26

Scheme 26: Installation
  1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter formula in the illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : High Temperature Nickel Anti-Seize Lubricant / XL-2 Torque : 48 Nm

Fuel Rail Pressure (FRP) Sensor

NameSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSPWSS-M2C945-A

MATERIALS SPECIFICATIONS

Scheme 27

Scheme 27: Removal
  1. Refer to: «GASOLINE AND GASOLINE-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric__gasoline-and-gasoline-ethanol-fuel-systems-health) .
  2. Refer to: «FUEL SYSTEM PRESSURE RELEASE»(/ford/focus-st/iii-2012-2015/remont/fuel-system/#fuel-system-general-information-20l-duratec-engine__fuel-system-pressure-release) .
  3. Disconnect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) .
  4. NOTE: During repair procedure, cleanliness is extremely important. Any foreign material, including any material created while cleaning or removing components that enters the fuel supply passages may cause engine failure. NOTE: Use compressed air to remove any foreign material from around the Fuel Rail Pressure (FRP) sensor area before removal.

Scheme 28

Scheme 28: Installation
  1. Install the Fuel Rail Pressure (FRP) sensor and tighten in the following 5 stages: Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
  2. Stage 1 Torque : 6 Nm
  3. Stage 2 Angle : 5
  4. Stage 3 Loosen : 90°
  5. Stage 4 Torque : 6 Nm
  6. Stage 5 Angle : 21
  7. Connect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(/ford/focus-st/iii-2012-2015/remont/charging-system/#battery-mounting-and-cables-except-electric) .

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: «INTAKE MANIFOLD»(/ford/focus-st/iii-2012-2015/remont/mechanical/#engine-20l-duratec-he) .
  3. Torque : 20 Nm
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 29

Scheme 29: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING)»(/ford/focus-st/iii-2012-2015/remont/cooling-system-mechanical/#engine-cooling-20l-duratec-he__cooling-system-draining-filling-and-bleeding) . Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(/ford/focus-st/iii-2012-2015/remont/cooling-system-mechanical/#engine-cooling-20l-duratec-he__cooling-system-draining-and-vacuum-filling) .
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 30

Scheme 30: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  1. To install, reverse the removal procedure.

Variable Camshaft Timing (VCT) Oil Control Solenoid

NameSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSPWSS-M2C945-A

MATERIALS SPECIFICATIONS

Note. Removal steps in this procedure may contain installation details.

Scheme 31

Scheme 31: Removal
  1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(/ford/focus-st/iii-2012-2015/remont/oem-general-information/#service-information-introduction-except-electric) ).
  2. Refer to: «VALVE COVER»(/ford/focus-st/iii-2012-2015/remont/mechanical/#engine-20l-duratec-he__valve-cover) .
  3. Torque : 10 Nm

Scheme 32

Scheme 32: Installation
  1. To install, reverse the removal procedure. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

See also:
ENGINE COOLING
INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES
CRUISE CONTROL
CLIMATE CONTROL SYSTEM - VEHICLES WITH: ELECTRONIC MANUAL TEMPERATURE CONTROL (EMTC)
CHARGING SYSTEM - 2.0L Duratec-HE
ACTIVE GRILLE SHUTTER
STARTING SYSTEM
GENERATOR - 2.0L DURATEC-HE
AUTOMATIC TRANSMISSION
PASSIVE ANTI-THEFT SYSTEM (PATS)
PASSIVE ANTI-THEFT SYSTEM (PATS)
SERVICE INFORMATION
JACKING AND LIFTING - OVERVIEW
WHEEL AND TIRE
MODULE CONFIGURATION - SYSTEM OPERATION AND COMPONENT DESCRIPTION
PASSIVE ANTI-THEFT SYSTEM (PATS) PARAMETER RESET
PASSIVE ANTI-THEFT SYSTEM (PATS) PARAMETER RESET
GASOLINE AND GASOLINE-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
FUEL SYSTEM PRESSURE RELEASE
BATTERY DISCONNECT AND CONNECT
INTAKE MANIFOLD
COOLING SYSTEM DRAINING, FILLING AND BLEEDING)
COOLING SYSTEM DRAINING AND VACUUM FILLING
VALVE COVER