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Transaxle/transmission Cooling: Diagnosis Ford Explorer IV

Inspection and Verification

When fluid leakage is found in the fluid cooler, install a new fluid cooler.

When there is evidence of transmission assembly or fluid contamination due to the following transmission failure modes, install a new fluid cooler.

  1. Major metallic failure
  2. Multiple clutches or clutch plate failure
  3. Sufficient component wear which results in metallic contamination

Symptom Chart

ConditionPossible SourcesAction
Transmission overheatingDamaged radiatorREPAIR or INSTALL a new radiator. REFER to ENGINE COOLING .
Plugged auxiliary fluid coolerINSPECT auxiliary fluid cooler for blockage. INSTALL new if required. REFER to Auxiliary Transmission Fluid Cooler .
System leaksINSPECT transmission fluid cooler and tubes for leaks. REPAIR as required.
Incorrect fluid levelADJUST to correct level.
Fluid conditionINSPECT according to instructions under Check Fluid Level and Condition. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 5R55S for 5R55S or AUTOMATIC TRANSAXLE/TRANSMISSION - 6R60 for 6R60.
Damaged, blocked, reversed, leaking or restricted cooler lines or cooler tubesINSPECT cooler lines and tubes. REPAIR or FLUSH as necessary.
Engine concerns causing transmission to overheatINSPECT engine cooling system. REFER to ENGINE COOLING .
Excessive towing loadsCHECK gross vehicle weight.
Incorrect engine idle or driveability concernsREFER to the Introduction - Gasoline Engines .

Symptom Chart

Transmission Fluid Cooler Flow Test - 5R55S

  1. Refer to «AUTOMATIC TRANSAXLE/TRANSMISSION - 5R55S»(ref-270891) .