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Automatic Transmission - Automatic Transaxle/transmission - External Controls: Removal & Installation Ford Expedition III

Automatic Trans 22 illustrations ~1179 words

Removal and Installation

Pinpoint Test F

F7 BSIA
F8 BSIA
F9 BSIA
  1. NOTE: When installing the BSIA , verify that the BSIA override has been activated and he slider is fully rearward. Before rotating the selector lever from NEUTRAL into PARK, align the selector lever tab into the BSIA .
  2. To install, reverse the removal procedure.

Removal

All vehicles

Pinpoint Test F

F1 Expedition
  1. Expedition
F4 Navigator
  1. Disconnect the selector lever cable from the selector lever arm.
  2. Disconnect the selector lever cable from the selector lever housing.
F9 All vehicles
  1. All vehicles

Installation

All vehicles

Pinpoint Test F

F6 Expedition
  1. Expedition
F9 Navigator
  1. Navigator
F14 All vehicles
  1. All vehicles

Scheme 15

Scheme 15: Selector Lever - Column Shift
ItemPart NumberDescription
1W710485-SLower steering column shroud screws
23533-BLower steering column shroud
33530-BUpper steering column shroud
4W712000-SSelector lever bolt
57202Selector lever
63513Selector lever boot

ITEM DESCRIPTION

Scheme 16

Scheme 16: Removal and Installation

Scheme 17

Scheme 17

Scheme 18

Scheme 18

Scheme 19

Scheme 19

Scheme 20

Scheme 20
  1. Apply the park brake.
  2. NOTE: To prevent damage to the selector lever boot, do not pull on the top of the boot frame. Remove the selector lever boot from the steering column shroud by pressing in on the selector lever boot frame.
  3. Position the selector lever boot up the selector lever.
  4. NOTE: Steering wheel removed for clarity. Unsnap and remove the upper steering column shroud from the lower shroud.
  5. Remove the lower steering column shroud. Remove the screws and the lower steering column shroud.
  6. Disconnect the electrical connector and the harness retaining clips from the steering column.
  7. Remove the selector lever bolt. To install, tighten to 18 Nm (159 lb-in).
  8. Remove the selector lever.
  9. To install, reverse the removal procedure.

Scheme 21

Scheme 21: Selector Lever Mechanism
ItemPart NumberDescription
1W710485-SLower steering column shroud screws
23533-BLower steering column shroud
378045C90-AInstrument Cluster (IC) shroud trim
4IC trim screws
578044D70-AIC trim
6IC screw (4 required)
710849-AIC
83530-BUpper steering column shroud
9W712000-SSelector lever bolt
107202-ASelector lever
117J248-ASelector lever mechanism bolt (3 required)
123C529-DSelector lever mechanism
133F907-ABrake Shift Interlock Actuator (BSIA) screw
143F770-ABSIA

ITEM DESCRIPTION

Pinpoint Test F

F7 IC
F8 IC
F10 IC
F11 IC
F12 IC
F13 IC
F21 BSIA
  1. Pull the BSIA override button.
  2. Remove the BSIA screw.
  3. Gently pry the clip up and remove the BSIA .

Pinpoint Test F

F1 BSIA
  1. Pull the BSIA override button.
  2. Align the selector lever tab into the BSIA .
  3. Position and secure the BSIA with the clip.
  4. Install the screw.
F2 BSIA
F8 IC
F9 IC
F10 IC
F11 IC
F13 IC
F14 IC
F15 IC

Scheme 22

Scheme 22: Expedition
ItemPart NumberDescription
1Selector lever trim ring
278045G34-BConsole tray
378046B94-BConsole cup holder insert
4Console upper trim panel screw
578045A76Console upper trim panel
67210Selector lever assembly
77E395Selector lever cable
8N606678-SSelector lever bolts

ITEM DESCRIPTION

Scheme 23

Scheme 23: Navigator
ItemPart NumberDescription
1Selector lever trim ring
278046B94-BConsole cup holder insert
378044J76-AConsole upper trim panel
47D443Selector lever bezel
57E395Selector lever cable
6N606678-SSelector lever bolts
77210Selector lever assembly
8Center console finish panel

ITEM DESCRIPTION

Expedition

Pinpoint Test F

F5 Navigator
  1. NOTE: The selector lever bezel has been removed from art for clarity. Do not remove the selector lever bezel.
  2. Remove the bolts and lift the selector lever out of the console.
  3. Navigator

Installation>

Expedition

Pinpoint Test F

F5 Navigator
  1. Navigator
F12 All vehicles
  1. All vehicles

Scheme 24

Scheme 24: Expedition
ItemPart NumberDescription
1Selector lever trim ring
278045G34-BConsole tray
378046B94-BConsole cup holder insert
4Console upper trim panel screw
578045A76-AConsole upper trim panel
67L468Selector lever knob covers
7W790088Selector lever knob screws
8Selector lever shroud (part of 7213)
97213Selector lever knob

ITEM DESCRIPTION

Scheme 25

Scheme 25: Navigator
ItemPart NumberDescription
1Selector lever trim ring
278046B94-BConsole cup holder insert
378044J76-AConsole upper trim panel
47L468Selector lever knob covers
5W790088Selector lever knob screws
6Selector lever shroud (part of 7213)
77213Selector lever knob

ITEM DESCRIPTION

Scheme 26

Scheme 26: Removal

Scheme 27

Scheme 27

Scheme 28

Scheme 28

Scheme 29

Scheme 29

Scheme 30

Scheme 30

Scheme 31

Scheme 31

Scheme 32

Scheme 32
  1. NOTE: Expedition selector lever shown in illustration, Navigator similar. Remove the selector lever trim ring, console tray and cup holder insert.
  2. Remove the screw and the console upper trim.
  3. Remove and discard the RH selector lever knob cover. Start at the bottom front only. Move towards the top front and remove the cover.
  4. Remove and discard the LH selector lever knob cover. Start at the bottom front only. Move towards the top front and remove the cover.
  5. Remove and discard the RH selector lever knob screw.
  6. NOTE: Verify the LH and RH knob body towers are present and not damaged. Remove and discard the LH selector lever knob screw.
  7. Disconnect the tow/haul switch electrical connector and remove the selector lever knob.

Scheme 33

Scheme 33

Scheme 34

Scheme 34
  1. Connect the tow/haul switch electrical connector and install the selector lever knob.
  2. Install a new LH selector lever knob screw. Tighten to 2 Nm (18 lb-in).
  3. Install a new RH selector lever knob screw. Tighten to 2 Nm (18 lb-in).
  4. NOTE: Wood-trimmed vehicles have a rubber damper not found on other trim levels. Install a new LH selector lever knob cover.
  5. NOTE: Wood-trimmed vehicles have a rubber damper not found on other trim levels. Install a new RH selector lever knob cover.
  6. Install the console upper trim and the screw.
  7. Install the selector lever trim ring, console tray and cup holder insert.

Scheme 35

Scheme 35: Expedition
ItemPart NumberDescription
1Selector lever trim ring
278045G34-BConsole tray
378046B94-BConsole cup holder insert
4Console upper trim panel screw
578045A76-AConsole upper trim panel
67L468Selector lever knob covers
7Selector lever shroud (part of 7213)
8W790088Selector lever knob screws
97213Selector lever knob
107D443Selector lever bezel
117A214Selector lever bezel override cap

ITEM DESCRIPTION

Scheme 36

Scheme 36: Navigator
ItemPart NumberDescription
1Selector lever trim ring
278046B94-BConsole cup holder insert
378044J76-AConsole upper trim panel
47L468Selector lever knob covers
5Selector lever shroud (part of 7213)
6W790088Selector lever knob screws
77213Selector lever knob
87D443Selector lever bezel
97A214Selector lever bezel override cap

ITEM DESCRIPTION

Expedition

Pinpoint Test F

F2 Navigator
  1. Navigator
F4 All vehicles
  1. NOTE: Using a suitable tool, lift and remove the floor console upper panel from the rear.
  2. Remove the floor console upper panel.
  3. All vehicles
F10 Expedition
  1. Expedition

Expedition

Pinpoint Test F

F1 All vehicles
  1. All vehicles
F8 Expedition
  1. NOTE: Wood-trimmed vehicles have a rubber damper not found on other trim levels.
  2. Install a new RH selector lever knob cover.
  3. Expedition
F10 Navigator
  1. Navigator

Note. The tow/haul switch is not replaceable. If a new tow/haul switch is required, install a new selector lever assembly.

  1. For additional information, refer to «SELECTOR LEVER - COLUMN SHIFT»(ref-364093-S04948896842010062700000) .

Note. The tow/haul switch is not serviced. If a new switch is required, install a new selector lever knob assembly.

  1. For additional information, refer to «SELECTOR LEVER KNOB»(ref-364093-S24663798542010062700000) .