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Automatic Transmission - Automatic Transaxle/transmission - External Controls: Other Ford Expedition III

Automatic Trans 25 illustrations ~1858 words

Brake Shift Interlock System - Column

The brake shift interlock system prevents moving the selector lever from the PARK position until the brake pedal is applied. The brake shift interlock system consists of a Brake Shift Interlock Actuator (BSIA) mounted at the upper end of the steering column. When the ignition switch is in the RUN position and the selector lever is in PARK, the BSIA is energized when the brake pedal is applied. This will allow the selector lever to be moved from the PARK position.

Brake Shift Interlock System - Floor

The brake shift interlock system prevents moving the selector lever from the PARK position until the brake pedal is applied. The brake shift interlock system consists of a BSIA mounted on the floor selector lever. When the ignition switch is in the RUN position and the selector lever is in PARK, the BSIA is energized when the brake pedal is applied. This will allow the selector lever to be moved from the PARK position.

Tow/Haul Switch

The tow/haul switch is a momentary contact switch that is located on the end of the column selector lever or on the floor selector lever knob. To activate the tow/haul feature, press the button on the end of the selector lever or floor selector lever knob. The tow/haul feature delays upshifts to reduce frequency of transmission shifting. tow/haul also provides engine braking in all forward gears when the selector lever is in the (D) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill. To deactivate the tow/haul feature and return to normal driving mode, press the tow/haul switch on the end of the selector lever or floor selector lever knob. The words TOW HAUL will no longer be illuminated on the Instrument Cluster (IC). When the ignition switch is cycled, the transmission will automatically return to normal (D) mode (Tow/Haul OFF). Do not use the tow/haul feature when driving in icy conditions.

Pinpoint Tests

Refer to for schematic and connector information.

Refer to for schematic and connector information.

Note. Refer to all TSBs and On-Line Automotive Service Information System (OASIS) messages that pertain to the transmission concern and follow the procedure as described.

Scheme 40

Scheme 40: Transmission Vehicle Harness - C1548
Pin NumberCircuitCircuit Description
1CET34 (BN/GN)Tow/haul signal
2VDB05 (WH)HS CAN
3NOT USED
4NOT USED
5NOT USED
6VDB04 (WH/BU)HS CAN+
7CAT03 (GY/BN)Backup lamp relay feed
8NOT USED
9CBB54 (VT/OG)Ignition input
10CET40 (GN/OG)Park/Neutral
11NOT USED
12NOT USED
13GD113 (BK/YE)Ground
14SBB26 (YE/RD)Battery input
15RET24 (BN/BU)Backup lamp relay control
16GD113 (BK/YE)Ground

PIN DESCRIPTION

Scheme 41

Scheme 41: Brake Shift Interlock Actuator (BSIA) - C2008
Pin NumberCircuit Function
1Ground
2Park detect
3BSIA power

PIN NUMBER REFERENCE

Scheme 42

Scheme 42: Tow/Haul Switch - C2135
Pin NumberCircuit Function
1Tow/haul switch ground
2Tow/haul switch power
3Not used

PIN NUMBER REFERENCE

Refer to for schematic and connector information.

Refer to for schematic and connector information.

Note. Refer to all TSBs and On-Line Automotive Service Information System (OASIS) messages that pertain to the transmission concern and follow the procedure as described.

Brake Shift Interlock Override - Column Shift

Note. If it is necessary to use the brake shift interlock override procedure to move the selector lever from the PARK position, it is possible that a fuse has blown and the brake lights are not operational. Before driving the vehicle, verify that the brake lights are working.

This vehicle is equipped with a brake shift interlock system that prevents moving the selector lever from the PARK position. When the ignition switch is in the RUN position and the brake pedal is applied, the Brake Shift Interlock Actuator (BSIA) is energized.

Perform the following if the selector lever cannot be moved from PARK with the ignition switch in RUN and the brake pedal applied

Pinpoint Test F

F4 BSIA

Brake Shift Interlock Override - Floor Shift

Note. If it is necessary to use the brake shift interlock override procedure to move the selector lever from the PARK position, it is possible that a fuse has blown and the brake lights are not operational. Before driving the vehicle, verify that the brake lights are working.

This vehicle is equipped with a brake shift interlock system that prevents moving the selector lever from the PARK position. When the ignition switch is in the RUN position and the brake pedal is applied, the Brake Shift Interlock Actuator (BSIA) is energized.

Perform the following if the selector lever cannot be moved from PARK with the ignition switch in RUN and the brake pedal applied

All vehicles

Pinpoint Test F

F4 Navigator
  1. Navigator
F6 All vehicles
  1. NOTE: Using a suitable tool, lift and remove the floor console upper panel from the rear.
  2. Remove the floor console upper panel.
  3. All vehicles
F7 BSIA
  1. Press the override mechanism forward to release the BSIA .

Scheme 43

Scheme 43: Selector Lever Cable Adjustment

Scheme 44

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Scheme 47

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Scheme 49

Scheme 49
  1. With the vehicle in NEUTRAL, position the vehicle on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-364035) .
  2. Place the selector lever in the DRIVE position.
  3. If equipped, remove the heat shield.
  4. NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable between the manual control lever and the selector lever cable bracket. Disconnect the selector lever cable from the manual control lever.
  5. NOTE: Make sure the cable moves freely. Unlock the lock tab on the selector lever cable.
  6. Place the manual control lever in the DRIVE position. Place the manual control lever in the 1st gear position. Move the manual control lever 3 detents to the DRIVE position.
  7. NOTE: When installing the selector lever cable end, make sure that the selector lever cable end is securely installed onto the manual control lever. Pull back on the selector lever cable to make sure that the selector cable end is securely installed onto the manual control lever. NOTE: Apply pressure to the selector lever cable end while connecting it to the manual control lever to make sure the selector lever has not moved out of the DRIVE position. Connect the selector lever cable to the manual control lever. Listen for the audible click. Pull back on the selector lever cable to make sure that the selector lever cable is securely installed.
  8. Lock the selector lever cable lock tab.
  9. NOTE: Install a new heat shield if it is loose on the cable. If equipped, install the heat shield.
  10. Carefully move the manual control lever from detent to detent and compare with transmission settings. Verify that the vehicle will start in PARK or NEUTRAL and backup lamps illuminate in REVERSE. If not, Steps 1 through 9 must be repeated. Readjust if necessary.

Scheme 50

Scheme 50: Brake Shift Interlock Actuator - Column Shift
ItemPart NumberDescription
1W710485-SLower steering column shroud screws
23533-BLower steering column shroud
33530-BUpper steering column shroud
4Brake Shift Interlock Actuator (BSIA) electrical connector
53F907-ABSIA screw
63F770BSIA

ITEM DESCRIPTION

Brake Shift Interlock Actuator - Floor Shift

Note. The Brake Shift Interlock Actuator (BSIA) is not serviced individually. If installation of a new BSIA is required, install a new floor shift selector lever assembly.

  1. For additional information, refer to «SELECTOR LEVER - FLOOR SHIFT»(ref-364093-S25906020202010062700000) .

Scheme 51

Scheme 51: Selector Lever Cable and Bracket - Column Shift
ItemPart NumberDescription
17J383Heat shield (part of 7E395)
27E395Selector lever cable
37H181-ASelector lever cable clip
4N605905Selector lever cable bracket bolts
57B229-ASelector lever cable bracket
6Rubber grommet (part of 7E395)
7W710485-SSteering column lower shroud screws
83533-BSteering column lower shroud
9Selector lever cable eyelet (part of 7E395)
10Selector lever cable clip (part of 7E395)
11Selector lever cable retainer (part of 7E395)

ITEM DESCRIPTION

Scheme 52

Scheme 52: Removal

Scheme 53

Scheme 53

Scheme 54

Scheme 54

Scheme 55

Scheme 55

Scheme 56

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Scheme 57

Scheme 57

Scheme 58

Scheme 58

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Scheme 60

Scheme 60

Scheme 61

Scheme 61
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-364035) .
  2. Remove the instrument panel lower finish panel.
  3. Remove the hood release cable lever.
  4. Remove the instrument panel lower reinforcement panel.
  5. NOTE: Steering wheel removed for clarity. Unsnap and remove the upper steering column shroud from the lower shroud.
  6. Remove the steering column lower shroud. Remove the screws and the lower shroud.
  7. NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable assembly between the steering column selector lever arm and the steering column bracket. Disconnect the selector lever cable from the steering column. Disconnect the selector lever cable from the selector lever arm. Carefully lift the locking tab and disconnect the selector lever cable from the steering column bracket. Disconnect the selector lever cable retainer.
  8. Push the rubber grommet and selector lever cable down through the dash panel.
  9. If equipped, remove the heat shield.
  10. NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable between the manual control lever and the selector lever cable bracket. Move the locking tab up and disconnect the selector lever cable from the manual control lever.
  11. Remove the selector lever cable clip to release the selector lever cable from the selector lever cable bracket.
  12. Remove the bolts and the selector lever cable bracket from the transmission.

Scheme 62

Scheme 62

Scheme 63

Scheme 63
  1. Install the selector lever cable bracket and bolts onto the transmission. Tighten to 25 Nm (18 lb-ft).
  2. NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable between the manual control lever and the selector lever cable bracket. NOTE: When installing the selector lever cable, make sure that the selector lever cable locking tabs are locked in place. Press the selector lever cable into the selector lever cable bracket and listen for the selector lever cable to click into place. Pull back on the selector lever cable to make sure that the selector lever is locked into the selector lever cable bracket. Install the selector lever cable into the selector lever cable bracket.
  3. NOTE: When installing the selector lever cable end, make sure that the selector lever cable end is correctly installed onto the manual control lever. Pull back on the selector lever cable to make sure that the selector cable end is securely installed onto the manual control lever. NOTE: Apply pressure to the selector lever cable end while connecting it to the manual control lever to make sure the selector lever has not moved out of the DRIVE position. Connect the selector lever cable to the manual control lever. Listen for the audible click. Pull back on the selector lever cable to make sure that the selector lever cable is securely installed.
  4. Lock the selector lever cable lock tab.
  5. NOTE: Install a new heat shield if it is loose on the cable. If equipped, install the heat shield.
  6. Push the selector lever cable and rubber grommet up through the dash panel.
  7. NOTE: To prevent cable damage, do not apply force to the selector lever cable assembly between the steering column selector lever arm and the steering column bracket. Connect the selector lever cable onto the steering column. Connect the selector lever cable retainer. Connect the selector lever cable onto the steering column bracket. Listen for the audible click. Pull back on the selector lever cable to make sure that it is securely installed. 5. Connect the selector lever cable onto the selector lever arm. Listen for the audible click. Pull back on the selector lever cable to make sure that it is securely installed.
  8. Install the steering column upper and lower shrouds. Install the screws and the lower shroud.
  9. Install the instrument panel lower reinforcement panel. Tighten the screws to 9 Nm (80 lb-in).
  10. Install the hood release cable lever. Tighten the bolts to 9 Nm (80 lb-in).
  11. Install the instrument panel lower finish panel.
  12. Adjust the selector lever cable. For additional information, refer to «SELECTOR LEVER CABLE ADJUSTMENT»(ref-364093-S33251850642010062700000) .

Scheme 64

Scheme 64: Selector Lever Cable and Bracket - Floor Shift
ItemPart NumberDescription
17J383Heat shield (part of 7E395)
27E395Selector lever cable
3N605905Selector lever cable bracket bolts
47B229Selector lever cable bracket
5Rubber grommet (part of 7E395)
6Selector lever cable eyelet (part of 7E395)
7Selector lever cable clip (part of 7E395)

ITEM DESCRIPTION