Material Specifications
| Item | Specification | Fill Capacity |
|---|---|---|
| Motorcraft® Premium Cooling System Flush VC-1 | ESR-M14P7-A | |
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D | 1.6L GTDI - 8.0L (8.5 qt), 2.0L GTDI - 9.2L (9.7 qt), 2.5L - 8.7L (9.2 qt) (1) |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 | 1.6L GTDI - 8.0L (8.5 qt), 2.0L GTDI - 9.2L (9.7 qt), 2.5L - 8.7L (9.2 qt) |
| (1) Mix 50/50 coolant and distilled water | ||
| (1) | Mix 50/50 coolant and distilled water |
MATERIAL SPECIFICATIONS
General Specifications
| Item | Specification |
|---|---|
| Pressure Tests | |
| Complete cooling system maximum pressure | 150 kPa (21.7 psi) |
| Pressure relief cap | 120 kPa (17.4 psi) to 150 kPa (21.7 psi) |
| Radiator (out of vehicle) | 138 kPa (20 psi) |
| Thermostat Opening Temperatures | |
| Thermostat starts to open (1.6L GTDI) | 90°C (194°F) |
| Thermostat starts to open (2.0L GTDI) | 80°C-84°C (176°F-183.2°F) |
| Thermostat starts to open (2.5L) | 90°C (194°F) |
| Thermostat fully open (1.6L GTDI) | 105°C (221°F) |
| Thermostat fully open (2.0L GTDI) | 97°C (206.6°F) |
| Thermostat fully open (2.5L) | 106°C (223°F) |
GENERAL SPECIFICATIONS
Torque Specifications
| Description | Nm | Lb-ft | Lb-in |
|---|---|---|---|
| A/C line fitting nut and bolt | 15 | 133 | |
| Accessory drive belt tensioner bolts (1.6L GTDI) | 48 | 35 | |
| ACL outlet tube clamps (1.6L GTDI) | 5 | 44 | |
| Block heater nut (1.6L GTDI) | 3 | 27 | |
| Block heater (2.0L GTDI, 2.5L) | 40 | 30 | |
| CAC bolts | 5 | 44 | |
| CAC tube clamps | 5 | 44 | |
| Coolant pump bolts (1.6L GTDI) (1) | |||
| Coolant pump bolts (2.0L GTDI, 2.5L) | 10 | 89 | |
| Coolant pump pulley bolts | 20 | 177 | |
| Engine appearance cover mounting stud (1.6L GTDI) | 5 | 44 | |
| Engine coolant bypass valve (1.6L GTDI) | 10 | 89 | |
| Engine mount nuts (1.6L GTDI) | 80 | 59 | |
| Engine mount studs (1.6L GTDI) | 8 | 71 | |
| Engine plug bolt (1.6L GTDI) | 20 | 177 | |
| Halfshaft bracket bolts (1.6L GTDI) | 48 | 35 | |
| Halfshaft bracket retainer nuts (1.6L GTDI) (1) | |||
| Heater shut-off valve bolts (1.6L GTDI) | 10 | 89 | |
| Radiator bracket brace bolts | 25 | 18 | |
| Radiator bracket bolts | 25 | 18 | |
| Timing belt cover bolts and studbolt (1.6L GTDI | 10 | 89 | |
| Timing belt tensioner bolt (1.6L GTDI | 25 | 18 | |
| Thermostat housing bolts | 10 | 89 | |
| Turbocharger inlet tube nut (1.6L GTDI) | 5 | 44 | |
| Turbocharger inlet tube clamp (1.6L GTDI) | 5 | 44 | |
| (1) Refer to the appropriate procedure in this information. | |||
| (1) | Refer to the appropriate procedure in this information. |
TORQUE SPECIFICATIONS
Note. The cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Do not mix coolant types. Mixing coolant types degrades the corrosion protection of the coolant. Failure to follow these instructions may damage the engine or cooling system.
Note. Always fill the cooling system with the manufacturer's specified coolant. If a non-specified coolant has been used the cooling system must be chemically flushed. Refer to COOLING SYSTEM FLUSHING . Failure to follow these instructions may damage the engine or cooling system.
Note. During normal vehicle operation, Motorcraft Orange Antifreeze/Coolant may change color from orange to pink or light red. As long as the engine coolant is clear and uncontaminated, this color change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the system to be flushed, or the engine coolant to be replaced.
Note. Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system, resulting in degraded cooling system performance and/or failure.
The cooling system components are the
- block heater (if equipped)
- radiator
- bypass tube
- turbocharger (if equipped)
- turbocharger coolant tubes (if equipped)
- pressure relief cap
- degas bottle
- radiator draincock
- coolant pump
- thermostat housing
- transmission fluid cooler - warmer
- transmission fluid cooler coolant control valve
- transmission fluid warmer coolant control valve
- heater shut-off valve (1.6L GTDI engine)
- engine coolant bypass valve (1.6L GTDI engine)
Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the degas bottle.
When adding or topping off the engine coolant
- measure the coolant concentration in the vehicle using Coolant/Battery Refractometer 300-ROB75240 or equivalent
- determine the concentration desired based on the vehicle duty cycle of extreme hot or cold operating conditions
- add/top off or adjust the coolant as follows: a. for concentrations measured 48/52 to 50/50 (equates to a freeze point between -34°C (-30°F) and -37°C (-34°F)), use Motorcraft® Orange Antifreeze/Coolant Prediluted to maintain a coolant concentration in this same range (freeze protection down to -37°C (-34°F)). b. for all other concentrations, use Motorcraft® Orange Antifreeze/Coolant Concentrated and/or distilled water to get to the desired concentration. Refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-569571-S38562264622013072700000) .
To maintain the integrity of the coolant and the cooling system
- Add Motorcraft® Orange Antifreeze/Coolant or equivalent. Do not mix coolant types.
- Do not add or mix with any other type of coolant. Mixing coolants degrades the coolant's corrosion protection.
- Do not add alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
- Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles equipped with Motorcraft® Orange Antifreeze/Coolant since a Ford-approved recycling process is not yet available.
Scheme 1
| Item | Part Number | Description |
|---|---|---|
| 1 | 8K218 | Degas bottle |
| 2 | 8100 | Pressure relief cap |
| 3 | 8C012 | Degas bottle air aspirator hose assembly |
| 4 | 8C012 | Degas bottle-to-radiator air aspirator hose assembly |
| 5 | 18N345 | Transmission fluid cooler coolant control valve inlet hose |
| 6 | 18N345 | Transmission fluid cooler coolant control valve inlet hose |
| 7 | 8286 | Upper radiator hose |
| 8 | 8005 | Radiator |
| 9 | 8C605 | Transmission fluid cooler coolant control valve |
| 10 | 8C351 | Degas bottle-to-thermostat housing hose assembly |
| 11 | 7896 | Transmission fluid cooler - warmer |
| 12 | 18N344 | Transmission fluid cooler coolant control valve outlet hose |
| 13 | 6B856 | Engine oil cooler |
| 14 | 9K478 | Thermostat housing |
| 15 | 8C605 | Heater shut-off valve |
| 16 | 8501 | Coolant pump |
| 17 | 6051 | Cylinder head gasket |
| 18 | 8A582 | Coolant bypass hose |
| 19 | 6010 | Engine block |
| 20 | 6090 | Cylinder head |
| 21 | 7610 | Cylinder head tube |
| 22 | 18495 | Engine coolant bypass valve |
| 23 | 8K556 | Coolant outlet connector adapter assembly |
| 24 | 8260 | Lower radiator hose |
| 25 | 6K682 | Turbocharger |
| 26 | 9G738 | Turbocharger outlet tube |
| 27 | 9W623 | Turbocharger inlet tube |
| 28 | 6B851 | Oil Cooler inlet hose |
| 29 | 18K580 | Heater core outlet hose |
| 30 | 18K579 | Heater core inlet hose assembly |
| 31 | 18495 | Transmission fluid heater coolant control valve |
| 32 | 18C266 | Heater hose |
| 33 | 18B539 | Heater core |
| 34 | 8590 | Serviceable o-ring |