Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Specifications Ford Escape III

Cooling System (Mechanical) 1 illustration ~515 words

Material Specifications

ItemSpecificationFill Capacity
Motorcraft® Premium Cooling System Flush VC-1ESR-M14P7-A
Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada)WSS-M97B44-D1.6L GTDI - 8.0L (8.5 qt), 2.0L GTDI - 9.2L (9.7 qt), 2.5L - 8.7L (9.2 qt) (1)
Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada)WSS-M97B44-D21.6L GTDI - 8.0L (8.5 qt), 2.0L GTDI - 9.2L (9.7 qt), 2.5L - 8.7L (9.2 qt)
(1) Mix 50/50 coolant and distilled water
(1)Mix 50/50 coolant and distilled water

MATERIAL SPECIFICATIONS

General Specifications

ItemSpecification
Pressure Tests
Complete cooling system maximum pressure150 kPa (21.7 psi)
Pressure relief cap120 kPa (17.4 psi) to 150 kPa (21.7 psi)
Radiator (out of vehicle)138 kPa (20 psi)
Thermostat Opening Temperatures
Thermostat starts to open (1.6L GTDI)90°C (194°F)
Thermostat starts to open (2.0L GTDI)80°C-84°C (176°F-183.2°F)
Thermostat starts to open (2.5L)90°C (194°F)
Thermostat fully open (1.6L GTDI)105°C (221°F)
Thermostat fully open (2.0L GTDI)97°C (206.6°F)
Thermostat fully open (2.5L)106°C (223°F)

GENERAL SPECIFICATIONS

Torque Specifications

DescriptionNmLb-ftLb-in
A/C line fitting nut and bolt15133
Accessory drive belt tensioner bolts (1.6L GTDI)4835
ACL outlet tube clamps (1.6L GTDI)544
Block heater nut (1.6L GTDI)327
Block heater (2.0L GTDI, 2.5L)4030
CAC bolts544
CAC tube clamps544
Coolant pump bolts (1.6L GTDI) (1)
Coolant pump bolts (2.0L GTDI, 2.5L)1089
Coolant pump pulley bolts20177
Engine appearance cover mounting stud (1.6L GTDI)544
Engine coolant bypass valve (1.6L GTDI)1089
Engine mount nuts (1.6L GTDI)8059
Engine mount studs (1.6L GTDI)871
Engine plug bolt (1.6L GTDI)20177
Halfshaft bracket bolts (1.6L GTDI)4835
Halfshaft bracket retainer nuts (1.6L GTDI) (1)
Heater shut-off valve bolts (1.6L GTDI)1089
Radiator bracket brace bolts2518
Radiator bracket bolts2518
Timing belt cover bolts and studbolt (1.6L GTDI1089
Timing belt tensioner bolt (1.6L GTDI2518
Thermostat housing bolts1089
Turbocharger inlet tube nut (1.6L GTDI)544
Turbocharger inlet tube clamp (1.6L GTDI)544
(1) Refer to the appropriate procedure in this information.
(1)Refer to the appropriate procedure in this information.

TORQUE SPECIFICATIONS

Note. The cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Do not mix coolant types. Mixing coolant types degrades the corrosion protection of the coolant. Failure to follow these instructions may damage the engine or cooling system.

Note. Always fill the cooling system with the manufacturer's specified coolant. If a non-specified coolant has been used the cooling system must be chemically flushed. Refer to COOLING SYSTEM FLUSHING . Failure to follow these instructions may damage the engine or cooling system.

Note. During normal vehicle operation, Motorcraft Orange Antifreeze/Coolant may change color from orange to pink or light red. As long as the engine coolant is clear and uncontaminated, this color change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the system to be flushed, or the engine coolant to be replaced.

Note. Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system, resulting in degraded cooling system performance and/or failure.

The cooling system components are the

  1. block heater (if equipped)
  2. radiator
  3. bypass tube
  4. turbocharger (if equipped)
  5. turbocharger coolant tubes (if equipped)
  6. pressure relief cap
  7. degas bottle
  8. radiator draincock
  9. coolant pump
  10. thermostat housing
  11. transmission fluid cooler - warmer
  12. transmission fluid cooler coolant control valve
  13. transmission fluid warmer coolant control valve
  14. heater shut-off valve (1.6L GTDI engine)
  15. engine coolant bypass valve (1.6L GTDI engine)

Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the degas bottle.

When adding or topping off the engine coolant

  1. measure the coolant concentration in the vehicle using Coolant/Battery Refractometer 300-ROB75240 or equivalent
  2. determine the concentration desired based on the vehicle duty cycle of extreme hot or cold operating conditions
  3. add/top off or adjust the coolant as follows: a. for concentrations measured 48/52 to 50/50 (equates to a freeze point between -34°C (-30°F) and -37°C (-34°F)), use Motorcraft® Orange Antifreeze/Coolant Prediluted to maintain a coolant concentration in this same range (freeze protection down to -37°C (-34°F)). b. for all other concentrations, use Motorcraft® Orange Antifreeze/Coolant Concentrated and/or distilled water to get to the desired concentration. Refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-569571-S38562264622013072700000) .

To maintain the integrity of the coolant and the cooling system

  1. Add Motorcraft® Orange Antifreeze/Coolant or equivalent. Do not mix coolant types.
  2. Do not add or mix with any other type of coolant. Mixing coolants degrades the coolant's corrosion protection.
  3. Do not add alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
  4. Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles equipped with Motorcraft® Orange Antifreeze/Coolant since a Ford-approved recycling process is not yet available.

Scheme 1

Scheme 1: 1.6L GTDI
ItemPart NumberDescription
18K218Degas bottle
28100Pressure relief cap
38C012Degas bottle air aspirator hose assembly
48C012Degas bottle-to-radiator air aspirator hose assembly
518N345Transmission fluid cooler coolant control valve inlet hose
618N345Transmission fluid cooler coolant control valve inlet hose
78286Upper radiator hose
88005Radiator
98C605Transmission fluid cooler coolant control valve
108C351Degas bottle-to-thermostat housing hose assembly
117896Transmission fluid cooler - warmer
1218N344Transmission fluid cooler coolant control valve outlet hose
136B856Engine oil cooler
149K478Thermostat housing
158C605Heater shut-off valve
168501Coolant pump
176051Cylinder head gasket
188A582Coolant bypass hose
196010Engine block
206090Cylinder head
217610Cylinder head tube
2218495Engine coolant bypass valve
238K556Coolant outlet connector adapter assembly
248260Lower radiator hose
256K682Turbocharger
269G738Turbocharger outlet tube
279W623Turbocharger inlet tube
286B851Oil Cooler inlet hose
2918K580Heater core outlet hose
3018K579Heater core inlet hose assembly
3118495Transmission fluid heater coolant control valve
3218C266Heater hose
3318B539Heater core
348590Serviceable o-ring