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Automatic Transmission, 4L60-E/4L65-E (Troubleshooting): Specifications Chevrolet SSR I

Automatic Trans ~631 words

Upshift Control and Torque Converter Clutch (TCC) Apply

The PCM calculates the upshift points based primarily on two inputs: throttle angle and vehicle speed. When the PCM determines that conditions are met for a shift to occur, the PCM commands the shift by closing or opening the ground circuit for the appropriate solenoid.

Perform the following steps

  1. Refer to the «Shift Speed»(ref-187837-S32086319792005090100000) table in this section and choose a throttle position of 12 percent, 25 percent or 50 percent. All throttle angles shown should be tested to cover the normal driving range.
  2. Monitor the following scan tool parameters: Throttle angle Vehicle speed Engine speed Output shaft speed Commanded gear Slip speed Solenoid states
  3. Place the gear selector in the OVERDRIVE position.
  4. Accelerate the vehicle using the chosen throttle angle. Hold the throttle steady.
  5. As the transmission upshifts, note the vehicle speed when the shift occurs for each gear change. There should be a noticeable shift feel or engine speed change within 1-2 seconds of the commanded gear change.
  6. Compare the shift speeds to the Shift Speed table. Refer to «Shift Speed»(ref-187837-S32086319792005090100000) . Shift speeds may vary slightly due to transmission fluid temperature or hydraulic delays in responding to electronic controls. Note any harsh, soft or delayed shifts or slipping. Note any noise or vibration.
  7. Repeat steps 1 through 6 to complete all throttle angles.
  8. Check for TCC apply in THIRD and FOURTH gear. Note the TCC apply point. When the TCC applies there should be a noticeable drop in engine speed and a drop in slip speed to below 100 RPM. If the TCC apply can not be detected: Check for DTCs. Refer to «Torque Converter Diagnosis Procedure»(ref-187857-S40141723832005090100000) . Refer to the «Shift Speed»(ref-187837-S32086319792005090100000) table for the correct apply speeds. Lightly tap and release the brake pedal. The TCC will release on most applications.

Torque Converter Diagnosis Procedure

The Torque Converter Clutch (TCC) is applied by fluid pressure, which is controlled by a PWM solenoid valve. This solenoid valve is located inside of the automatic transmission assembly. The solenoid valve is controlled through a combination of computer controlled switches and sensors.

Torque Converter Stator

The torque converter stator roller clutch can have two different malfunctions.

  1. The stator assembly freewheels in both directions.
  2. The stator assembly remains locked up at all times.

Torque Converter Clutch Shudder

The key to diagnosing Torque Converter Clutch (TCC) shudder is to note when it happens and under what conditions.

TCC shudder which is caused by the transmission should only occur during the apply or the release of the converter clutch. Shudder should never occur after the TCC plate is fully applied.

Indexing Torque Converter

To determine and correct a torque converter vibration, the following procedure may have to be performed several times to achieve the best possible torque converter to flywheel balance.

  1. Raise and suitably support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-187824-S17690437682005090100000) in General Information.
  2. Rotate the torque converter one bolt position.
  3. Align the torque converter hub (2) in the engine crankshaft (3) and install the torque converter to flywheel bolts.
  4. Lower the vehicle.
  5. With the engine at idle speed and the transmission in PARK or NEUTRAL, observe the vibration. Refer to «Noise and Vibration Analysis»(ref-187857-S29152540002005090100000) . Repeat this procedure until you obtain the best possible balance.
  6. Install the transmission converter cover bolts and the cover.

No Torque Converter Clutch (TCC) Apply (300 RPM Slip)

ChecksCauses
Valve Body Assembly (60)Regulator apply valve side loading Stuck converter clutch valve TCC apply valve stuck closed (debris in bore) TCC/PWM solenoid broken/cracked Turbine shaft O-ring omitted TCC/PWM solenoid leaking
Input Housing and Turbine Shaft Assembly (621)Turbine shaft hole not drilled to full depth Scratched turbine shaft journals Turbine shaft O-ring omitted/damaged Turbine shaft retainer and ball assembly restricted or damaged
Electrical12 volts not supplied to transmission Outside electrical connector damaged Inside electrical connector damaged Wire harness damaged TCC solenoid damaged Electrical short (pinched wire) TCC solenoid not grounded
Torque Converter Clutch (1)Internal damage (blue or distorted)
Oil Pump Assembly (4)TCC spring cocked Orifice cup plug restricted or damaged Pump to case gasket mispositioned Converter clutch valve retaining ring mispositioned Converter clutch valve stuck or assembled backward
Transmission Fluid Pressure Manual Valve Position Switch (69)Contamination Damaged seals
Solenoid Screen (367A/367B)Blocked
TCC Solenoid Valve (Part of 66)Internal damage
Engine Speed SensorInternal damage
Engine Coolant Temperature SensorInternal damage
Automatic Transmission Fluid Temperature Sensor (Part of 69)Internal damage
Brake SwitchInternal damage
PCMInternal damage
TCC PWM Solenoid (Part of 66)Internal damage

No Torque Converter Clutch (TCC) Apply

Torque Converter Clutch (TCC) Shudder

ChecksCauses
MiscellaneousLow oil pressure Engine not tuned properly Contaminated transmission oil
Oil Filter (72)Crack in filter body Flash restricting filter neck O-ring seal (71) cut or damaged
Torque Converter Assembly (1)Internal damage Broken weld or missing weight
Oil Pump Assembly (4)Converter clutch valve (224) stuck Restricted oil passage
Input Housing and Shaft Assembly (621)Turbin shaft O-ring (618) cut or damaged Turbin shaft retainer and ball assembly (617) restricted or damaged

No Torque Converter Clutch Shudder

No Torque Converter Clutch (TCC) Release

ChecksCauses
TCC Solenoid Valve (Part of 66)External ground Clogged exhaust orifice
Converter (1)Internal damage
Valve Body Assembly (60)The converter clutch apply valve is stuck in the apply position
Oil Pump Assembly (4)The converter clutch valve is stuck
PCMExternal ground

No TCC Release

Torque Converter Clutch (TCC) Slip - 100 RPM Slip

ChecksCauses
Valve Body Assembly (60)TCC/PWM solenoid leaks Regulator apply valve or converter clutch shift valve sticking or side loading
Oil Pump Assembly (4)Stator shaft bushings worn, due to scratched turbine shaft journal (replace bushings and input housing assembly) TCC apply valve is stuck open TCC solenoid leaking
Input Housing and Turbine Shaft Assembly (621)Scratched journal on turbine shaft Turbine shaft O-ring cut Turbine shaft hole not drilled to full depth

TCC Slip (100 RPM)

Torque Converter Clutch (TCC) Slip with Stall/Stumble

ChecksCauses
TCC Apply Valve (Part of 66)Stuck open

TCC Slip With Stall/Stumble

Torque Converter Clutch (TCC) Intermittent - OK Cold/Slips Hot

ChecksCauses
TCC PWM Solenoid (396)Leaks
Regulator Apply Valve (216)Sticking valve
Converter Clutch Shift Valve (224)Sticking valve

Intermittent TCC OK Cold/Slips Hot