Repair manual
Wiring diagrams
Chevrolet SSR I Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet SSR I (2003–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Automatic Transmission - 4L60-E/4L65-E - Overhaul
- Automatic Transmission - 4L60-E/4L65-E - Introduction, Service & Replacement
- Automatic Transmission, 4L60-E/4L65-E (Diagnostic Information & Procedures)
- Shift Interlock System
- Automatic Transmission, 4L60-E/4L65-E (Troubleshooting)
- Automatic Transmission, 4L60-E/4L65-E Diagnosis (DTC P0218 to DTC P2761)
- Automatic Transmission Hydraulic Diagrams - 4L60-E/4L65-E
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Fastener Tightening Specifications
- Engine Mechanical Specifications
- Sealers, Adhesives, and Lubricants
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/physical Inspection
- Intermittent
- Symptom List
- Base Engine Misfire Without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Compression Test
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Pressure Diagnosis and Testing
- Oil Leak Diagnosis
- Crankcase Ventilation System Inspection/diagnosis
- Diagnostic Aids
- Test Description
- Installation Procedure
- Removal Procedure
- Front Engine Mount
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Tools Required
- Crankshaft Balancer Replacement
- Timing Chain and Sprockets Replacement
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Oil Level Indicator and Tube Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Coolant Air Bleed Pipe Removal
- Engine Valley Cover Removal
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Cylinder Head Removal - Left
- Cylinder Head Removal - Right
- Valve Lifter Removal
- Oil Filter and Adapter Removal
- Oil Pan Removal
- Engine Front Cover Removal
- Oil Pump, Pump Screen and Deflector Removal
- Timing Chain and Sprockets Removal
- Camshaft Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Cleaning Procedure
- Inspection Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Crankshaft Balancer Cleaning and Inspection
- Engine Flywheel Cleaning and Inspection
- Piston and Connecting Rod Disassemble
- Piston, Pin, and Piston Rings
- Measuring Piston Ring End Gap
- Connecting Rod and Bearings
- Piston and Connecting Rod Assemble
- Camshaft Bearing Removal
- Tool Usage Information
- Camshaft and Bearings Cleaning and Inspection
- Measuring Camshaft Lobe Lift
- Camshaft Bearing Installation
- Timing Chain and Sprockets Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming
- Valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Water Pump Cleaning and Inspection
- Thread Repair
- Cylinder Head Bolt Hole Thread Repair
- Main Cap Bolt Hole Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Piston Selection
- Piston, Pin, and Connecting Rod Installation
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter and Adapter Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Piston and Connecting Rod Assembly
- Valve Rocker Arm Cover Assemblies
- Valve Train
- New Product Information
- Torque Values And/or Fastener Tightening Strategies
- New Sealants And/or Adhesives
- Disassembly and Assembly Procedure Revisions
- Changed Engine Specifications
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Assembling Components
- Pipe Joint Compound
- Rtv Sealer
- Anaerobic Sealer
- Tools and Equipment
- Special Tools
- SPECIAL CARE DURING MECHANICAL REPAIRS
- PICKUPS WITH PASSENGER AIR BAG
- ALL MODELS EXCEPT PICKUPS WITH PASSENGER AIR BAG
- VEHICLES WITH PASSENGER PRESENCE SYSTEM
- SERVICE PRECAUTIONS
- DISABLING & ACTIVATING AIR BAG SYSTEM
- SUPPLEMENTAL INFLATABLE RESTRAINT DISABLING & ENABLING ZONES
- ALERO, GRAND AM & MALIBU
- Disabling System
- Activating System
- AVALANCHE, ESCALADE, ESCALADE ESV, ESCALADE EXT, SIERRA, SILVERADO, SUBURBAN, TAHOE, YUKON & YUKON XL
- AVEO
- BLAZER, CANYON, COLORADO, JIMMY, S10 PICKUP & SONOMA
- BRAVADA, ENVOY, ENVOY XUV, TRAILBLAZER, & RAINIER
- CLASSIC
- GTO
- SRX
- XLR
- Engine Controls - Strategy Based Engine Diagnosis
- Engine Control System - 4.8L, 5.3L, & 6.0L (Diagnostic Information & Procedures)
- Engine Control System - 4.8L, 5.3L, & 6.0L (Introduction)
- Engine Control System - 4.8L, 5.3L, & 6.0L (DTC P0601 to DTC U0107)
- Engine Control System - 4.8L, 5.3L, & 6.0L (Troubleshooting)
- Engine Control System - 4.8L, 5.3L, & 6.0L (DTC P0068 to DTC P0174)
- Engine Control System - 4.8L, 5.3L, & 6.0L (DTC P0172 to DTC P0507)