Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - 2.2l (DTC p0451 to p2101) Chevrolet Cobalt I

Testing & Diagnostics ~9921 words

System Description

The fuel tank pressure (FTP) sensor measures air pressure or vacuum in the evaporative emission (EVAP) system. The control module supplies a 5-volt reference and a low reference circuit to the FTP sensor. The FTP sensor signal voltage varies depending on EVAP system pressure or vacuum. The controller uses this FTP signal to determine atmospheric pressure for use in the engine-off small leak test, DTC P0442. Before using this signal as an atmospheric reference it must first be re-zeroed. If the FTP signal is out of range during the re-zero procedure, this DTC will set.

DTC Descriptor

This diagnostic procedure supports the following DTC

DTC P0451 Fuel Tank Pressure (FTP) Sensor Performance

Conditions for Running the DTC

  1. DTC P0451 runs only when the engine-off natural vacuum small leak test, P0442, executes.
  2. The number of times this test runs can range from 0-2 per engine-off period. The length of the test can be up to 10 minutes.

Conditions for Setting the DTC

This DTC will set if the controller is unable to re-zero the FTP sensor voltage within a calibrated range during the engine-off small leak test, P0442.

Action Taken When the DTC Sets

  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.

Conditions for Clearing the MIL/DTC

  1. The control module turns OFF the MIL after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and DTC with a scan tool.

Diagnostic Aids

  1. A restriction in the EVAP canister or vent lines could prevent fuel vapor pressure from bleeding off fast enough. If the vent system cannot bleed off pressure fast enough, the re-zero procedure may not complete successfully, which could cause this code to set.
  2. By using the purge solenoid command on a scan tool, vacuum can be applied to the system instead of pressure. With the EVAP canister vent solenoid valve open and the EVAP canister purge solenoid valve commanded to 100 percent, the vacuum should not increase to more than 6 inches H2O.
  3. An EVAP canister filter that is restricted can cause this DTC to set. Refer to «Evaporative Emission (EVAP) Canister Filter Replacement»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-introduction) .
  4. Ensure that the reference port on the FTP sensor is unobstructed.
StepActionValuesYesNo
Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Inspect the Evaporative Emission (EVAP) System for the following conditions: A damaged EVAP canister vent solenoid valve-Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement . A pinched EVAP vent hose A damaged EVAP canister-Refer to Evaporative Emission (EVAP) Canister Replacement . Did you find and correct the condition?Go to Step 12Go to Step 3
3Turn OFF the ignition. Disconnect the purge line from the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement . Turn ON the ignition, with the engine OFF. Is the fuel tank pressure sensor parameter within the specified range?1 to +1 in H2OGo to Step 4Go to Step 8
4IMPORTANT: DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results. Refer to the J 41413-200 Evaporative Emissions System Tester (EEST) operation manual for detailed instructions. Turn OFF the ignition. Connect the EVAP purge pipe. Install the J 41415-40 Fuel Tank Cap Adapter or GE-41415-50 Fuel Tank Cap Adapter to the fuel fill pipe. Use the J 41413-200 to pressurize the EVAP system with NITROGEN to the first specified value. Command the EVAP canister vent solenoid valve open. Does the Fuel Tank Pressure Sensor parameter return to the second specified value?5 in H2O -1 in H2O to +1 in H2OGo to Step 5Go to Step 7
5Start the engine with the J 41413-200 still connected to the fuel filler neck. Allow the engine to idle. Use the PURGE/SEAL function to seal the system, with a scan tool. Command the EVAP canister purge solenoid valve to 30 percent. Observe the VACUUM/PRESSURE gage on the J 41413-200 and the FTP parameter on the scan tool. Allow the vacuum to increase on the gage of the J 41413-200 , until it reaches approximately 16 inches H2O or until the vacuum reached the abort limit on a scan tool. Use the PURGE/SEAL function to seal the system, with a scan tool. Was the difference between the FTP parameter on a scan tool and the VACUUM/PRESSURE gage on the J 41413-200 less than the specified value?1 in H2OGo to Step 6Go to Step 8
6Did the FTP parameter on a scan tool display more than the specified value?3.2 VGo to Diagnostic AidsGo to Step 10
7Inspect the EVAP vent system for a restriction. Did you find and correct the condition?Go to Step 13Go to Diagnostic Aids
8Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 12Go to Step 9
9Test the low reference circuit of the FTP sensor for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 12Go to Step 10
10Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 12
11Replace the EVAP canister vent solenoid valve. Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement . Did you complete the replacement?Go to Step 12
12Turn OFF the ignition. Disconnect the purge line from the EVAP canister vent solenoid valve. Turn ON the ignition, with the engine OFF. Is the fuel tank pressure sensor parameter within the specified range?1 to +1 in H2OGo to Step 13Go to Step 2
13IMPORTANT: DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results. Turn OFF the ignition. Reconnect all disconnected components. Connect the J 41413-200 to the fuel fill pipe. Turn ON the ignition, with the engine OFF. Command the EVAP canister vent solenoid valve closed with a scan tool. Turn the nitrogen/smoke valve on the J 41413-200 control panel to NITROGEN. Use the remote switch to pressurize the EVAP system to the first specified value. Observe the fuel tank pressure sensor in H2O with a scan tool. Command the EVAP canister vent solenoid valve open with a scan tool. Is the fuel tank pressure sensor parameter less than the second specified value?5 in H2O 1 in H2OGo to Step 14Go to Step 2
14Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results. Refer to the J 41413-200 Evaporative Emissions System Tester (EEST) operation manual for detailed instructions.
IMPORTANT
DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results.

DTC P0451

Circuit Description

The fuel tank pressure (FTP) sensor measures the difference between the air pressure or vacuum in the Evaporative Emission (EVAP) System, and the outside air pressure. The engine control module (ECM) supplies the following circuits to the FTP sensor

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The FTP sensor signal circuit voltage varies depending on EVAP system pressure or vacuum. If the ECM detects that the FTP sensor signal voltage is less than 0.1 volt, DTC P0452 sets.

The following table illustrates the relationship between the FTP sensor signal voltage and the EVAP system pressure/vacuum.

FTP Sensor Signal VoltageFuel Tank Pressure
Low, Approximately 1.5 Volts or LessPositive Pressure
High, Approximately 1.5 Volts or MoreNegative Pressure/Vacuum

DTC P0452

This diagnostic procedure supports the following DTC

P0452 Fuel Tank Pressure (FTP) Sensor Circuit Low Voltage

DTC P0452 runs once per ignition cycle when the engine is running.

  1. The FTP voltage is less than 0.1 volt.
  2. The above condition is present for more than 15 seconds.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The rear body pass-through connector may be a convenient point for testing.

StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the Fuel Tank Pressure Sensor parameter with a scan tool. Is the Fuel Tank Pressure Sensor parameter less than the specified value?0.1 VGo to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Turn ON the ignition, with the engine OFF. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Is the Fuel Tank Pressure Sensor parameter less than the specified value?0.1 VGo to Step 4Go to Intermittent Conditions
4Is DTC P0641 also set?Go to DTC P0641Go to Step 5
5Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 13Go to Step 6
6Disconnect the FTP sensor. Connect a test lamp between the 5-volt reference circuit of the FTP sensor at the harness connector and a good ground. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the FTP sensor to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems. Is the voltage within the specified range?4.8-5.2 VGo to Step 7Go to Step 8
7Remove the test lamp. Connect a 3-amp fused jumper wire between the 5-volt reference circuit of the FTP sensor and the signal circuit of the FTP sensor. Observe the Fuel Tank Pressure Sensor parameter with a scan tool. Is the Fuel Tank Pressure Sensor parameter within the specified range?4.8-5.2 VGo to Step 11Go to Step 9
8Test the FTP 5-volt reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 13Go to Step 10
9Test the FTP signal circuit for the following conditions: An open A short to ground High resistance Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 13Go to Step 10
10Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 13Go to Step 12
11Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 13
12Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 13
13Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 14
14Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0452

The fuel tank pressure (FTP) sensor measures the difference between the air pressure or vacuum in the Evaporative Emission (EVAP) System, and the outside air pressure. The engine control module (ECM) supplies the following circuits to the FTP sensor

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The FTP sensor signal circuit voltage varies depending on EVAP system pressure or vacuum. If the ECM detects that the FTP sensor signal voltage is more than 4.9 volts, DTC P0453 sets.

The following table illustrates the relationship between FTP sensor signal voltage and the EVAP system pressure/vacuum.

FTP Sensor Signal VoltageFuel Tank Pressure
Low, Approximately 1.5 Volts or LessPositive Pressure
High, Approximately 1.5 Volts or MoreNegative Pressure/Vacuum

DTC P0453

This diagnostic procedure supports the following DTC

DTC P0453 Fuel Tank Pressure (FTP) Sensor Circuit Voltage

DTC P0453 runs once per ignition cycle when the engine is running.

  1. The FTP sensor voltage is more than 4.9 volts.
  2. The condition is are present for more than 15 seconds.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.

Conditions for Clearing the DTC

  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the Fuel Tank Pressure Sensor parameter with a scan tool. Is the Fuel Tank Pressure Sensor parameter more than the specified value?4.9 VGo to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Turn ON the ignition, with the engine OFF. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Is the Fuel Tank Pressure Sensor parameter more than the specified value?4.9 VGo to Step 4Go to Intermittent Conditions
4Is DTC P0641 also set?Go to DTC P0641Go to Step 5
5Test for an intermittent and for a poor connection at the FTP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 6
6Observe the Fuel Tank Pressure Sensor parameter with a scan tool. Is Fuel Tank Pressure Sensor parameter more than the specified value?0.2 VGo to Step 10Go to Step 7
7Disconnect the fuel tank pressure (FTP) sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the low reference circuit of the FTP sensor to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems. Is the voltage less than the specified value?1.0 VGo to Step 9Go to Step 8
8Test the low reference circuit of the FTP sensor for a short to voltage. Did you find and correct the condition?Go to Step 14Go to Step 9
9Test the FTP low reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 11
10Test the FTP signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 11
11Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 13
12Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 14
13Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 14
14Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 15
15Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0453

The fuel tank pressure (FTP) sensor measures air pressure or vacuum in the evaporative emission (EVAP) system. The control module supplies a 5-volt reference and a low reference circuit to the FTP sensor. The FTP sensor signal voltage varies depending on EVAP system pressure or vacuum. This DTC will set if the control module detects an intermittent signal from the FTP that would prevent the engine-off small leak test, DTC P0442, from running.

This diagnostic procedure supports the following DTC

DTC P0454 Fuel Tank Pressure (FTP) Sensor Circuit Intermittent

  1. DTC P0454 runs only when the engine-off natural vacuum small leak test, P0442, executes.
  2. This test can run once per engine-off period. The length of the test can be up to 10 minutes.
  3. A refueling event is not detected.

If, during the engine-off natural vacuum small leak test, P0442, the engine control module (ECM) detects an abrupt FTP signal change, other than a refueling event, this DTC will set. An abrupt change is defined as a change of 1 inch H2O in the span of 1 second.

  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.
  1. The control module turns OFF the MIL after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and DTC with a scan tool.
  1. This diagnostic is designed to detect an unexpected abrupt voltage signal change from the FTP.
  2. Scan tool output controls, snapshot, and plot functions can help detect erratic sensor response. To look at the sensor signal under vacuum conditions, use snapshot and the purge/seal function to capture data while commanding purge to 30 percent, and then plot the data to look for erratic sensor operation. A similar inspection can be done for the pressure side of the sensor range by applying pressure with the J 41413-200 Evaporative Emissions System Tester (EEST) while taking a snapshot.
  3. Ensure that the reference port on the FTP sensor is unobstructed.
StepActionValuesYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Are DTCs P0452, P0453 or P0651 also set?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Step 3
3Inspect the sensor signal under vacuum using the following procedure: With a scan tool, command the evaporative emission (EVAP) canister vent solenoid valve closed. Command the purge solenoid to 30 percent. Observe the fuel tank pressure (FTP) sensor voltage parameter as the vacuum increased to the abort limit. Did you observe an erratic voltage signal?Go to Step 4Go to Step 5
4Inspect for an intermittent a for a poor connection at the FTP sensor. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. Did you find and correct the condition?Go to Step 7Go to Step 6
5IMPORTANT: Do not exceed the specified value. Exceeding the specified value may produce incorrect test results. Inspect the sensor signal under pressure using the following procedure: Connect the J 41413-200 Evaporative Emissions System Tester (EEST) to the fuel fill pipe. Turn ON the ignition, with the engine OFF. With a scan tool, command the EVAP canister vent solenoid valve closed. Turn the nitrogen/smoke valve on the J 41413-200 control panel to NITROGEN. Use the remote switch to pressurize the EVAP system to the specified value. With a scan tool, observe the FTP sensor in volts. With a scan tool, command the EVAP canister vent solenoid valve open. Did you observe an erratic voltage signal?5 in H2OGo to Step 4Go to Diagnostic Aids
6Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 7
7Turn OFF the ignition. Remove the fuel filler cap. Turn ON the ignition, with the engine OFF. Is the FTP sensor parameter within the specified value?1 to +1 in H2OGo to Step 8Go to Diagnostic Aids
8With a scan tool, observe the Capture Info. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
Do not exceed the specified value. Exceeding the specified value may produce incorrect test results.

DTC P0454

The control module tests the evaporative emission (EVAP) system for a large leak. The control module monitors the fuel tank pressure (FTP) sensor signal to determine the EVAP system vacuum level. When the conditions for running are met, the control module commands the EVAP canister purge solenoid valve OPEN and the EVAP vent solenoid valve CLOSED. This allows engine vacuum to enter the EVAP system. At a calibrated time, or vacuum level, the control module commands the EVAP canister purge solenoid valve closed, sealing the system, and monitors the FTP sensor input in order to determine the EVAP system vacuum level. If the system is unable to achieve the calibrated vacuum level, or the vacuum level decreases too rapidly, this DTC sets.

The following table illustrates the relationship between the ON and OFF states, and the OPEN or CLOSED states of the EVAP canister purge and vent solenoid valves.

Control Module CommandEVAP Canister Purge Solenoid ValveEVAP Canister Vent Solenoid Valve
ONOpenNot Venting
OFFClosedVenting

DTC P0455

This diagnostic procedure supports the following DTC

DTC P0455 Evaporative Emission (EVAP) System Large Leak

  1. DTCs P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0125, P0452, P0453, P0502, P0601, P0602, P0606, P0641 are not set.
  2. The engine is running.
  3. The ignition voltage is between 11-18 volts.
  4. The barometric pressure (BARO) is more than 74 kPa.
  5. The fuel level is between 15-85 percent.
  6. The start-up engine coolant temperature (ECT) is between 4-30°C (39-86°F).
  7. The start-up intake air temperature (IAT) is between 4-30°C (39-86°F).
  8. The start-up ECT and IAT are within 8°C (14.4°F) of each other.
  9. DTC P0455 runs once per cold start within 10 minutes of start-up.

The EVAP system is not able to achieve or maintain vacuum for up to 4 minutes during the diagnostic test.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. A loose, missing, incorrect, or damaged fuel fill cap may cause this DTC to set.
  2. A leak in the EVAP system can be verified by the use of a flow meter on the J 41413-200 Evaporative Emissions System Tester (EEST). Refer to the J 41413-200 operation manual for flow meter use.
  3. To help locate intermittent leaks, use the J 41413-200 to introduce smoke into the EVAP system. Move all EVAP components while observing smoke with the J 41413-SPT High Intensity White Light. Introducing smoke in 15-second intervals will allow less pressure into the EVAP system. When the system is less pressurized, the smoke will sometimes escape in a more condensed manner.
  4. A temporary blockage in the EVAP canister purge solenoid valve, purge pipe or EVAP canister could cause an intermittent condition. Inspect and repair any restriction in the EVAP system.
  5. To improve the visibility of the smoke exiting the EVAP system, observe the suspected leak area from different angles with the J 41413-SPT .
  6. Reviewing the Failure Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.
  7. For intermittent conditions, refer to «Intermittent Conditions»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-troubleshooting-diagnosis__intermittent-conditions) .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. 6: This step verifies proper operation of the FTP sensor.
  2. 7: A normal operating FTP sensor should increase above 5 inches of H2O and stop between 6-7 inches of H2O.
StepActionValuesYesNo
Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram and Engine Controls Schematics
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Inspect the evaporative emission (EVAP) system for the following conditions: Loose, missing, or damaged service port Schrader valve Loose, incorrect, missing, or damaged fuel fill cap A damaged EVAP canister purge solenoid valve Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle in General Information. Inspect the EVAP system for the following conditions: Disconnected, improperly routed, kinked, or damaged EVAP pipes and hoses A damaged EVAP canister vent solenoid valve or EVAP canister Did you find and correct the condition?Go to Step 21Go to Step 3
3IMPORTANT: Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize. Turn OFF the ignition. IMPORTANT: Refer to the J 41413-200 Evaporative Emissions System Tester (EEST) operation manual for detailed instructions. Install the GE-41415-50 Fuel Tank Cap Adapter to the fuel fill pipe. Use the flow meter on the J 41413-200 to determine if there is a leak greater than 0.51 mm (0.02 in) in the EVAP system. Compare the flow meter stable floating indicator position to the red flag. Is the floating indicator below the red flag?Go to Step 6Go to Step 4
4IMPORTANT: Ensure that the vehicle underbody temperature is similar to the ambient temperature and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures. Turn OFF the ignition. With the J 41413-200 connected to the vehicle filler neck, apply smoke to the EVAP system. Did you locate and repair a leak source?Go to Step 21Go to Step 5
5Disconnect the GE-41415-50 from the fuel fill pipe. Install the fuel fill cap to the fuel fill pipe. Connect the J 41413-200 nitrogen/smoke supply hose to the EVAP service port. Use the remote switch to introduce smoke into the EVAP system. Inspect the entire EVAP system for exiting smoke with the J 41413-SPT . Continue to introduce smoke at 15-second intervals until the leak source has been located. Did you locate and repair a leak source?Go to Step 21Go to Step 6
6Use the remote switch to stop introducing smoke. Install the GE-41415-50 to the fuel fill pipe. Connect the J 41413-200 nitrogen/smoke supply hose and vehicle fuel fill cap to the GE-41415-50 . Command the EVAP canister vent solenoid valve open with a scan tool. Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200 pressure/vacuum gage. Is the difference between the 2 gages less than the specified value?1 in H2OGo to Step 7Go to Step 14
7Seal the EVAP system using the EVAP Purge/Seal function with a scan tool. Turn the nitrogen/smoke valve on the J 41413-200 control panel to NITROGEN. Use the J 41413-200 to pressurize the EVAP system to the first specified value. Is the fuel tank pressure sensor parameter more than the second specified value?10 in H2O 5 in H2OGo to Step 8Go to Step 14
8Use the remote switch to stop introducing nitrogen into the EVAP system. Increase the EVAP canister purge solenoid valve to 100 percent. Is the fuel tank pressure sensor parameter less than the specified value?1 in H2OGo to Step 9Go to Step 11
9Connect the nitrogen/smoke hose to the EVAP service port. Remove the GE-41415-50 . Install the fuel fill cap to the fuel fill pipe. Start the engine. Allow the engine to idle. Use the purge/seal function to seal the system, with a scan tool. Command the EVAP canister purge solenoid valve to 30 percent. Observe the vacuum/pressure gage on the J 41413-200 and the FTP parameter on the scan tool. Allow the vacuum to increase on the gage of the J 41413-200 , until it reaches approximately 16 inches H2O or until the vacuum reached the abort limit on a scan tool. Use the purge/seal function to seal the system, with a scan tool. Was the difference between the 2 gages less than the specified value?1 in H2OGo to Step 10Go to Step 14
10Did the FTP parameter on a scan tool display more than the specified value?3.2 VGo to Diagnostic AidsGo to Step 17
11Disconnect the EVAP canister purge pipe from the EVAP purge solenoid valve. Is the fuel tank pressure sensor parameter less than the specified value?1 in H2OGo to Step 18Go to Step 12
12Disconnect the EVAP purge pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value?1 in H2OGo to Step 19Go to Step 13
13Disconnect the EVAP vapor pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value?1 in H2OGo to Step 20Go to Step 16
14Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 21Go to Step 15
15Test the low reference circuit of the FTP sensor for and open or for high resistance. Did you find and correct the condition?Go to Step 21Go to Step 17
16Repair the pinched or obstructed EVAP vapor pipe. Did you complete the repair?Go to Step 21
17Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 21
18Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement . Did you complete the replacement?Go to Step 21
19Repair the restriction in the EVAP purge pipe. Did you complete the repair?Go to Step 21
20Replace the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement . Did you complete the replacement?Go to Step 21
21IMPORTANT: Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize. IMPORTANT: Refer to the J 41413-200 operation manual for detailed instructions. Use the flow meter on the J 41413-200 to determine if there is a leak greater than 0.51 mm (0.02 in) in the EVAP system. Compare the flow meter stable floating indicator position to the red flag. Is the floating indicator below the red flag?Go to Step 22Go to Step 4
22Observe the J 41413-200 pressure/vacuum gage. Increase the EVAP purge solenoid valve to 100 percent. Does the pressure decrease?Go to Step 23Go to Step 2
23Compare the FTP sensor parameter with a scan tool to the J 41413-200 pressure/vacuum gage. Is the difference between the 2 gages less than the specified value?1 in H2OGo to Step 24Go to Step 2
24Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
IMPORTANT
Refer to the J 41413-200 Evaporative Emissions System Tester (EEST) operation manual for detailed instructions.
IMPORTANT
Ensure that the vehicle underbody temperature is similar to the ambient temperature and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures.
IMPORTANT
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
IMPORTANT
Refer to the J 41413-200 operation manual for detailed instructions.

DTC P0455

This DTC tests for undesired intake manifold vacuum flow to the evaporative emission (EVAP) system. The control module seals the EVAP system by commanding the EVAP canister purge solenoid valve OFF and the EVAP canister vent solenoid valve ON. The control module monitors the fuel tank pressure (FTP) sensor to determine if a vacuum is being drawn on the EVAP system. If vacuum in the EVAP system is more than a predetermined value within a predetermined time, this DTC sets.

The following table illustrates the relationship between the ON and OFF states, and the Open or Closed states of the EVAP canister purge solenoid and the EVAP canister vent solenoid valves.

Control Module CommandEVAP Canister Purge Solenoid ValveEVAP Canister Vent Solenoid Valve
ONOpenClosed
OFFClosedOpen

DTC P0496

This diagnostic procedure supports the following DTC

DTC P0496 Evaporative Emission (EVAP) System Flow During Non-Purge

  1. DTCs P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0125, P0442, P0446, P0452, P0453, P0502, P0601, P0602, P0606, P0641 are not set.
  2. The ignition voltage is between 11-18 volts.
  3. The barometric pressure (BARO) is more than 74 kPa.
  4. The fuel level is between 15-85 percent.
  5. The engine coolant temperature (ECT) is between 5-32°C (41-90°F).
  6. The intake air temperature (IAT) is between 5-32°C (41-90°F).
  7. The start-up ECT and IAT are within 9°C (16°F) of each other.
  8. The vehicle speed sensor (VSS) is less than 121 km/h (75 mph).
  9. The FTP sensor is less than -2.5 inches H2O at ignition ON.
  10. DTC P0496 runs once per cold start for 96 seconds.

The control module detects vacuum greater than 4 inches H2O, during a non-purge condition for 4 seconds.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. An intermittent condition could be caused by an improperly installed or damaged EVAP canister purge solenoid valve or an EVAP canister purge solenoid valve that is temporarily stuck open
  2. For intermittent conditions, refer to «Intermittent Conditions»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-troubleshooting-diagnosis__intermittent-conditions) .
StepActionValuesYesNo
Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram and Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Is DTC P0443 also set?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Step 3
3Remove the fuel fill cap. Turn ON the ignition, with the engine OFF. Observe the fuel tank pressure with a scan tool. Is the fuel tank pressure parameter within the specified range?1 to +1 in H2OGo to Step 4Go to Step 5
4Disconnect the evaporative emission (EVAP) purge pipe from the EVAP canister purge solenoid valve. Install a hand held vacuum gage to the purge port on the EVAP canister purge solenoid valve. Disconnect the EVAP canister purge solenoid valve harness connector. Monitor vacuum on the vacuum gage. Start the engine. Does the gage indicate an increase in vacuum?Go to Step 7Go to Diagnostic Aids
5Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 6
6Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 8
7Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement . Did you complete the replacement?Go to Step 8
8Review and record the Freeze Frame/Failure Records data with a scan tool. Clear the DTC with a scan tool. Start the engine. Observe the fuel tank pressure with a scan tool. Is the fuel tank pressure parameter within the specified range?1 to +1 in H2OGo to Step 9Go to Step 3
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0496

The throttle actuator control (TAC) motor is controlled by the engine control module (ECM). The DC motor located in the throttle body drives the throttle plate. In order to decrease idle speed, the ECM commands the throttle closed reducing air flow into the engine and the idle speed decreases. In order to increase idle speed, the ECM commands the throttle plate open allowing more air to pass the throttle plate. If the actual idle RPM does not match the desired idle RPM within a calibrated time, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P0506 Idle Speed Low

  1. DTCs P0068, P0107, P0108, P0112, P0113, P0117, P0118, P0120, P0121, P0122, P0123, P0125, P0130, P0171, P0172, P0201, P0202, P0203, P0204, P0220, P0222, P0223, P0300, P0336, P0442, P0446, P0452, P0453, P0641, P0651, P1516, P2101, P2135, P2176 are not set.
  2. The engine is operating for at least 40 seconds.
  3. The engine coolant temperature (ECT) is between -40 and +110°C (-40 and +230°F).
  4. The intake air temperature (IAT) is more than -18°C (+10°F).
  5. The barometric pressure (BARO) is more than 70 kPa.
  6. The system voltage is between 10.5-18 volts.
  7. The engine is at idle for more than 2 seconds.
  8. DTC P0506 runs continuously when the above conditions are met.
  1. The actual idle speed is approximately 100 RPM lower than the desired idle speed.
  2. The above condition is present for 9 seconds.
  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 2: This test determines whether the engine can achieve the commanded RPM. If the engine does not reach the commanded RPMs, the test determines whether the RPM is too high or too low.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Command the engine speed up to 1,500 RPM, down to 500 RPM, and up to 1,500 RPM, with a scan tool. Exit the RPM control function. Does the engine speed correspond within 100 RPM with each command?Go to Intermittent ConditionsGo to Step 3
3Inspect for any condition that can reduce idle speed by increasing engine load. Examples include: Incorrect torque converter clutch (TCC) operation Accessories that require additional torque to operate Restricted exhaust Mechanical conditions that limit engine speed Did you complete the action?Go to Step 4
4Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 5
5Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0506

The throttle actuator control (TAC) motor is controlled by the engine control module (ECM). The DC motor located in the throttle body drives the throttle plate. In order to decrease idle speed, the ECM commands the throttle closed reducing air flow into the engine and the idle speed decreases. In order to increase idle speed, the ECM commands the throttle plate open allowing more air to pass the throttle plate. If the actual idle RPM does not match the desired idle RPM within a calibrated time, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P0507 Idle Speed High

  1. DTCs P0068, P0107, P0108, P0112, P0113, P0117, P0118, P0120, P0122, P0123, P0125, P0130, P0171, P0172, P0201, P0202, P0203, P0204, P0220, P0222, P0223, P0300, P0336, P0442, P0446, P0452, P0453, P0641, P0651, P1516, P2101, P2135, P2176 are not set.
  2. The engine is operating for at least 40 seconds.
  3. The engine coolant temperature (ECT) is between -40 and +110°C (-40 and +230°F).
  4. The intake air temperature (IAT) is more than -18°C (0°F).
  5. The barometric pressure (BARO) is more than 70 kPa.
  6. The system voltage is between 10.5-18 volts.
  7. The engine is at idle for more than 2 seconds.
  8. DTC P0507 runs continuously when the above conditions are met.
  1. The actual idle speed is approximately 100 RPM greater than the desired idle speed.
  2. The above condition is present for 9 seconds.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 2: This test determines whether the engine can achieve the commanded RPM. If the engine does not reach the commanded RPMs, the test determines whether the RPM is too high or too low.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Command the engine speed up to 1,500 RPM, down to 500 RPM, and up to 1,500 RPM with a scan tool. Exit the RPM control function. Does the engine speed correspond, within 100 RPM, with each command?Go to Intermittent ConditionsGo to Step 3
3Inspect for the following conditions: Vacuum leaks Excessive deposits in the throttle body A faulty positive crankcase ventilation (PCV) valve Did you find and correct the condition?Go to Step 4
4Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 5
5Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0507

Description

This diagnostic applies to internal microprocessor integrity conditions within the engine control module (ECM). This diagnostic also addresses if the ECM is not programmed.

DTC Descriptors

This diagnostic procedure supports the following DTCs

  1. DTC P0601 Control Module Read Only Memory (ROM)
  2. DTC P0602 Control Module Not Programmed
  3. DTC P0603 Control Module Long Term Memory Reset
  4. DTC P0606 Control Module Internal Performance
  5. DTC P1621 Control Module Long Term memory Performance
  6. DTC P2610 Control Module Ignition Off Timer Performance

The number below refers to the step number on the diagnostic table.

  1. 2: A DTC P0602 indicates that the ECM is not programmed.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Is DTC P0602 set?Go to Step 3Go to Step 5
3Program the engine control module (ECM). Refer to Service Programming System (SPS) in Programming and Setup. Does DTC P0602 reset?Go to Step 4Go to Step 6
4Ensure that all tool connections are secure. Ensure the programming equipment is operating correctly. Ensure the correct software/calibration package is used. Attempt to program the ECM. Refer to Service Programming System (SPS) in Programming and Setup. Does DTC P0602 reset?Go to Step 5Go to Step 6
5Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 6
6Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Did the DTC fail this ignition?Go to Step 2Go to Step 7
7Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0601-P0607, P060E, P1600, P1621, P1627, P1681, P1683, or P2610

The engine control module (ECM) uses the 5-volt reference circuit as a sensor feed to the following sensors

  1. The air conditioning (A/C) pressure sensor
  2. The throttle position (TP) sensor 1
  3. The accelerator pedal position (APP) sensor 1
  4. The fuel tank pressure (FTP) sensor

The ECM monitors the voltage on the 5-volt reference circuit. If the voltage is out of tolerance, the ECM will set DTC P0641.

This diagnostic procedure supports the following DTC

DTC P0641 5-Volt Reference 1 Circuit

  1. DTCs P0601, P0602, P0604, P0606, P1621, P2610 are not set.
  2. The ignition is in Unlock/Accessory, Run, or Crank.
  3. The ignition voltage is greater than 10.9 volts.
  4. DTC P0641 runs continuously when the above conditions are met.
  1. The ECM detects a voltage out of tolerance condition on the 5-volt reference circuit.
  2. The above condition is present for longer than one second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 3Go to Intermittent Conditions
3Visually and physically inspect the engine control module (ECM) and engine grounds. Ensure that the grounds are clean and secure. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 4
4IMPORTANT: Voltage above 5.2 only during the first 5 seconds of ignition ON, and the presence of throttle actuator DTCs, may indicate a short between the 5-volt reference and the throttle actuator control (TAC) motor control circuits. Turn OFF the ignition for 90 seconds. Disconnect the air conditioning (A/C) refrigerant pressure sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the A/C refrigerant pressure sensor harness connector to a good ground with a DMM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Is the voltage within the specified value for the first 5 seconds of ignition ON?4.8-5.2 VGo to Step 7Go to Step 5
5Is the voltage more than the specified value?5.2 VGo to Step 6Go to Step 8
6Turn OFF the ignition for 90 seconds. Disconnect the TAC module connector. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the A/C refrigerant pressure sensor harness connector to a good ground with a DMM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Is the voltage within the specified value for the first 5 seconds of ignition ON?4.8-5.2 VGo to Step 10Go to Step 13
7Connect the A/C refrigerant pressure sensor. Disconnect the accelerator pedal position (APP) sensor. Measure the voltage from the 5-volt reference circuit of the APP sensor 2 harness connector to a good ground with a DMM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Is the voltage within the specified value?4.8-5.2 VGo to Intermittent ConditionsGo to Step 12
8Observe the DMM while disconnecting all other devices that are connected to the 5-volt reference 1 circuit, one at a time. If the voltage changes when one of the above components are disconnected, replace the component. Refer to the appropriate replacement procedure below: Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in Heating, Ventilation and Air Conditioning Fuel Tank Pressure Sensor Replacement Accelerator Controls Pedal Replacement Throttle Body Assembly Replacement Was a component replaced?Go to Step 14Go to Step 9
9Test the 5-volt reference 1 circuits for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 14Go to Step 11
10Turn OFF the ignition for 90 seconds. Turn ON the ignition, with the engine OFF. Test the following circuits for a short to voltage: The 5-volt reference 1 circuits The fuel tank pressure (FTP) sensor signal circuit The A/C refrigerant pressure sensor signal circuit The manifold absolute pressure sensor (MAP) signal circuit-Refer to Circuit Testing and Wiring Repairs in Wiring Systems Did you find and correct the condition?Go to Step 14Go to Step 11
11Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the repair?Go to Step 14
12Replace the A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in Heating, Ventilation and Air Conditioning. Did you complete the replacement?Go to Step 14
13Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 14
14Clear the DTCs with a scan tool. Turn OFF the ignition for 60 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 3Go to Step 15
15Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
Voltage above 5.2 only during the first 5 seconds of ignition ON, and the presence of throttle actuator DTCs, may indicate a short between the 5-volt reference and the throttle actuator control (TAC) motor control circuits.

DTC P0641

The malfunction indicator lamp (MIL) is located on the instrument panel cluster (IPC). The MIL informs the driver that an emission system fault has occurred and that the engine control system requires service. The control module monitors the MIL control circuit for conditions that are incorrect for the commanded state of the MIL. If the control module detects an improper voltage on the MIL control circuit, DTC P0650 will set.

This diagnostic procedure supports the following DTC

DTC P0650 Malfunction Indicator Lamp (MIL) Control Circuit

DTC P0650 runs continuously when the ignition is ON.

The control module detects that the commanded state of the MIL driver and the actual state of the control circuit do not match for more than one second.

  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The numbers below refer to the step numbers on the diagnostic table.

  1. 4: This step tests for a short to ground in the MIL control circuit. With the engine control module (ECM) disconnected and the ignition is ON, the MIL should be OFF.
  2. 5: This step tests for a short to voltage on the MIL control circuit. With the fuse removed, there should be no voltage on the MIL control circuit.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Verify whether the instrument cluster is operational. If the instrument panel (I/P) is completely inoperative, inspect the fuse that supplies voltage to the I/P. Command the malfunction indicator lamp (MIL) ON and OFF with a scan tool. Does the MIL turn ON and OFF when commanded with a scan tool?Go to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition?Go to Step 4Go to Intermittent Conditions
4Turn OFF the ignition. Disconnect the engine control module (ECM). Refer to Engine Control Module (ECM) Replacement . Turn ON the ignition. Is the MIL OFF?Go to Step 5Go to Step 10
5Remove the fuse that supplies voltage to the instrument panel cluster (IPC). Measure the voltage from the malfunction indicator lamp (MIL) control circuit to a good ground. Is the voltage less than the specified value?1 VGo to Step 6Go to Step 11
6Turn OFF the ignition. Install the fuse that supplies voltage to the IPC. Turn ON the ignition, with the engine OFF. Connect a 3-amp fused jumper wire between the MIL control circuit of the ECM and a good ground. Is the MIL illuminated?Go to Step 9Go to Step 7
7Test the MIL control circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct a condition?Go to Step 14Go to Step 8
8Test for an intermittent and for a poor connection at the IPC. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 14Go to Step 12
9Test for an intermittent and for a poor connection at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 14Go to Step 13
10Test for a short to ground in the MIL control circuit. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 12
11Repair the short to voltage in the MIL control circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 14
12Replace the IPC. Refer to Instrument Panel Cluster (IPC) Replacement . Did you complete the replacement?Go to Step 14
13Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 14
14Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 15
15Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0650

The engine control module (ECM) uses the 5-volt reference circuit as a sensor feed to the following sensors

  1. The manifold absolute pressure (MAP)
  2. The throttle position (TP) sensor 2
  3. The accelerator pedal position (APP) sensor 2

The ECM monitors the voltage on the 5-volt reference circuit. If the voltage is out of tolerance, the ECM will set DTC P0651.

This diagnostic procedure supports the following DTC

DTC P0651 5-Volt Reference 2 Circuit

  1. DTCs P0601, P0602, P0604, P0606, P1621, P2610 are not set.
  2. The ignition is ON.
  3. The ignition voltage is greater than 10.9 volts.
  4. DTC P0651 runs continuously when the above conditions are met.
  1. The PCM detects a voltage out of tolerance condition on the 5-volt reference circuit.
  2. The above condition is present for longer than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 3Go to Intermittent Conditions
3Visually and physically inspect the engine control module (ECM) and engine grounds. Ensure that the grounds are clean and secure. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 12Go to Step 4
4Turn OFF the ignition. Disconnect the manifold absolute pressure (MAP) sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the MAP sensor harness connector to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems. Is the voltage near the specified value?5 VGo to Step 6Go to Step 5
5Is the voltage more than the specified value?5 VGo to Step 9Go to Step 7
6Connect the MAP sensor. Disconnect the accelerator pedal position (APP) sensor. Measure the voltage from the 5-volt reference circuit of the APP sensor harness connector to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems. Is the voltage near the specified value?5 VGo to Intermittent ConditionsGo to Step 11
7Observe the DMM while disconnecting all other devices that are connected to the 5-volt reference 2 circuit, one at a time. If the voltage changes when one of the above components are disconnected, replace the component. Refer to the appropriate replacement procedure below: Manifold Absolute Pressure (MAP) Sensor Replacement Accelerator Controls Pedal Replacement Throttle Body Assembly Replacement Was a component replaced?Go to Step 12Go to Step 8
8Test the 5-volt reference 2 circuits for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 12Go to Step 10
9Turn OFF the ignition. Disconnect the ECM. Turn ON the ignition, with the engine OFF. Test the following circuits for a short to voltage: The 5-volt reference 2 circuits The MAP signal circuit-Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 12Go to Step 10
10Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the repair?Go to Step 12
11Replace the MAP sensor. Refer to Manifold Absolute Pressure (MAP) Sensor Replacement . Did you complete the replacement?Go to Step 12
12Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 3Go to Step 13
13Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0651

The intake flow rationality diagnostic provides the within-range rationality check for the mass air flow (MAF), manifold absolute pressure (MAP), and the throttle position (TP) sensors. This is an explicit model-based diagnostic containing 4 separate models for the intake system.

  1. The throttle model describes the flow through the throttle body and is used to estimate the MAF through the throttle body as a function of barometric pressure (BARO), TP, intake air temperature (IAT), and estimated MAP.
  2. The first intake manifold model describes the intake manifold and is used to estimate MAP as a function of the MAF into the manifold from the throttle body and the MAF out of the manifold caused by engine pumping. The flow into the manifold from the throttle uses the MAF estimate calculated from the above throttle model.
  3. The second intake manifold model is identical to the first intake manifold model except that the MAF sensor measurement is used instead of the throttle model estimate for the throttle air input.
  4. A fourth model is created from the combination and additional calculations of the throttle model and the first intake manifold model.

The estimates of MAF and MAP obtained from this system of models and calculations are then compared to the actual measured values from the MAF, MAP, and the TP sensors and to each other to determine the appropriate DTC to fail. The following table illustrates the possible failure combinations and the resulting DTC or DTCs.

Throttle ModelFirst Intake Manifold ModelSecond Intake Manifold ModelFourth ModelDTCs PassedDTCs Failed
XXPassPassP0101 P0106 P0121 P1101None
PassPassFailedPassP0101 P0106 P0121 P1101None
FailedPassFailedPassP0106 P0121 P1101P0101
PassFailedFailedPassP0101 P0121 P1101P0106
FailedFailedFailedPassP0121 P1101P0101 P0106
XXPassFailedP0101 P0106 P1101P0121
PassPassFailedFailedP0101 P0106 P0121 P1101None
FailedPassFailedFailedP0101 P0106 P0121P1101
XFailedFailedFailedP0101 P0106 P0121P1101

DTC P1101

If the engine control module (ECM) detects that the actual measured airflow from MAF, MAP, and TP is not within range of the calculated airflow that is derived from the system of models, DTC P1101 sets.

This diagnostic procedure supports the following DTC

DTC P1101 Intake Air Flow System Performance

  1. DTCs P0102, P0103, P0112, P0113, P0107, P0108, P0117, P0118, P0335, P0336 are not set.
  2. The engine speed is between 400-6,400 RPM.
  3. The IAT Sensor parameter is between -7°C and +125°C (19-257°F).
  4. The ECT Sensor parameter is between 70-125°C (158-257°F).
  5. This DTC runs continuously within the enabling conditions.

The ECM detects that the actual measured airflow from MAF, MAP, and TP is not within range of the calculated airflow that is derived from the system of models for more than 0.5 second.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Any condition that can cause the MAF, MAP, and TP sensors to be shifted in value at the same time will cause this DTC to set.
  2. Inspect the harness of the MAF sensor to verify that it is not routed too close to the following components: Any aftermarket accessories-Refer to «Checking Aftermarket Accessories»(/chevrolet/cobalt/i-2004-2010/remont/electrical-component-locations/#wiring-systems-electrical-power-management__checking-aftermarket-accessories) . Any solenoids Any relays Any motors
  3. A wide open throttle acceleration from a stop should cause the MAF sensor parameter on the scan tool to increase rapidly. This increase should be from 3-6 g/s at idle to 120 g/s or more at the time of the 1-2 shift. If the increase is not observed, inspect for a restriction in the induction system or the exhaust system.
  4. A skewed or stuck engine coolant temperature (ECT) or IAT sensor will cause the calculated models to be inaccurate and may cause this DTC to run when it shouldn't.
  5. A steady or intermittent high resistance of 15 ohms or more on the ignition 1 voltage circuit will cause the MAF sensor values to be skewed high by up to 60 g/s, and may cause this DTC to set. A high resistance will cause a driveability concern before this DTC sets.
  6. The BARO that is used by the ECM to calculate the air flow models is initially based on the MAP sensor at key ON. When the engine is running, the ECM will continually update the BARO value near wide open throttle using the MAP sensor and a calculation. A skewed MAP sensor will cause the calculated mass air flow value to be inaccurate and may result in a no start condition. With the ignition ON and the engine OFF, the MAP Sensor parameter varies with the altitude. 101 kPa is the approximate value near sea level. This value will decrease by approximately 3 kPa for every 305 meters (1,000 feet) of altitude.
  7. A high resistance on the low reference circuit of the MAP sensor will skew the sensor value and may cause this DTC to set.
  8. A short to battery voltage on the 5-volt reference circuit of the MAP sensor will cause this DTC to set.
  9. If the condition is intermittent, refer to «Inducing Intermittent Fault Conditions»(/chevrolet/cobalt/i-2004-2010/remont/electrical-component-locations/#wiring-systems-electrical-power-management) and «Intermittent Conditions»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-troubleshooting-diagnosis__intermittent-conditions) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 5: This step will determine if any mechanical faults have caused this DTC to set.
  2. 12: This voltage drop test will determine if high resistance has caused this DTC to set.
  3. 14: This step verifies the voltage signal from the ECM to the MAF sensor connector.
  4. 15: This step will determine if the ECM can accurately process the frequency signal that it receives from the MAF sensor.
  5. 16: This step will determine if an abnormal resistance of less than 1,150 ohms has skewed the MAF sensor frequency signal.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: A stalling condition created by any of the following DTCs may cause this DTC to set. Are DTCs P0641, P0651, P1516, P2101, P2119, or P2135 set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3IMPORTANT: This Diagnostic Routine may have to be followed more than once. This is because multiple failures cause DTC P1101 to set. Attempt to start the engine.Does the engine start?Go to Step 4Go to Step 5
4Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 5Go to Diagnostic Aids
5Turn OFF the ignition. Inspect for the following conditions: A restricted or collapsed air intake duct A misaligned or damaged air intake duct A dirty or deteriorating air filter element Any objects blocking the air inlet probe of the mass air flow (MAF)/intake air temperature (IAT) sensor Any contamination or debris on the sensing elements in the probe of the MAF/IAT sensor Any water intrusion in the induction system Any vacuum leak downstream of the MAF/IAT sensor An intake manifold leak An engine misfire-Review the Freeze Frame/Failure records. A manifold absolute pressure (MAP) sensor seal that is missing or damaged A skewed or stuck engine coolant temperature (ECT) or IAT sensor-Refer to Temperature vs Resistance . Any type of restriction in the exhaust system-Refer to Restricted Exhaust . Did you find and correct the condition?Go to Step 24Go to Step 6
6IMPORTANT: The Altitude vs. Barometric (BARO) Pressure table indicates a pressure range for a given altitude under normal weather conditions. Weather conditions consisting of very low or very high pressure and/or temperature may cause a reading to be slightly out of range. Accurately determine the altitude. Turn ON the ignition, with the engine OFF. Observe the MAP Sensor kPa parameter with a scan tool. The MAP sensor pressure should be within the specified range for your altitude. Refer to Altitude vs Barometric Pressure . Is the MAP sensor pressure within the specified range as indicated on the Altitude vs. Barometric Pressure table?Go to Step 7Go to DTC P0106
7Observe the MAP Sensor kPa parameter with a scan tool. Start the engine. Does the MAP Sensor kPa parameter decrease?Go to Step 8Go to DTC P0106
8Idle the engine. Take a snapshot of the Engine Data list while performing the following action. Refer to Scan Tool Snapshot Procedure . Increase the engine speed slowly to 3,000 RPM and then slowly back to idle. Exit from the snapshot and review the data. Observe the MAP Sensor kPa parameter frame by frame with a scan tool. Does the MAP Sensor parameter change smoothly and gradually through the specified range of the test?Go to Step 9Go to DTC P0106
9Turn OFF the ignition. Turn ON the ignition, with the engine OFF. Observe The TP Indicated Angle parameter with a scan tool. Depress the accelerator pedal completely. Is the TP Indicated Angle parameter within the specified range?99-100%Go to Step 10Go to DTC P1516
10Take a snapshot of the TAC Data list while performing the following action. Refer to Scan Tool Snapshot Procedure . Slowly depress the accelerator pedal to wide-open throttle and then slowly release the pedal. Exit from the snapshot and review the data. Compare the TP Sensor 1 and the TP Sensor 2 parameters frame by frame. Is the difference between the parameters at any time more than the specified value?2%Go to DTC P2135Go to Step 11
11Inspect the throttle body and the throttle valve for the following conditions: Any damage Any restriction that could affect the air flow through the throttle body or the throttle valve Any missing parts A throttle valve that is not fully open when the accelerator pedal is fully depressed Did you find and correct the condition?Go to Step 24Go to Step 12
12Measure the battery voltage with a DMM. Disconnect the MAF/IAT sensor. Connect a test lamp between the ignition 1 voltage circuit of the MAF sensor and a good ground. Refer to Probing Electrical Connectors . Connect the DMM to the probe of the test lamp and a good ground. Refer to Measuring Voltage Drop . Is the voltage within 1 volt of the specified value?B+Go to Step 13Go to Step 20
13IMPORTANT: All electrical components and accessories must be turned OFF. Turn OFF the ignition for 90 seconds to allow the control modules to power down. Measure the resistance from the ground circuit of the MAF sensor to a good ground with a DMM. Is the resistance less than the specified value?5 ohmsGo to Step 14Go to Step 21
14Turn ON the ignition, with the engine OFF. Measure the voltage from the signal circuit of the MAF sensor to a good ground with a DMM. Is the voltage within the specified range?4.9-5.2 VGo to Step 15Go to Step 17
15Turn OFF the ignition. Connect the voltage supply and ground the black lead of the J 38522 Variable Signal Generator to the vehicle. Connect the red lead of the J 38522 to the signal circuit of the MAF sensor. Refer to Probing Electrical Connectors . Set the Duty Cycle switch of the J 38522 to Normal. Set the Frequency switch of the J 38522 to 5 K. Set the Signal switch of the J 38522 to 5 V. Start the engine and allow it to idle. Observe the MAF Sensor parameter with a scan tool. Is the MAF Sensor parameter within the specified range?4,950-5,025 HzGo to Step 16Go to Step 17
16IMPORTANT: The J 38522 is able to overcome an abnormal resistance on the signal circuit of up to 1,150 ohms. The MAF sensor will not be able to overcome a resistance this high. Turn OFF the ignition. Disconnect the engine control module (ECM). Test the MAF sensor signal circuit for the following conditions: A high resistance IMPORTANT: The following short will skew the MAF sensor reading by 35 g/s or more at a wide-open throttle (WOT) acceleration. A short to the IAT signal circuit Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 24Go to Step 18
17Turn OFF the ignition. Disconnect the ECM. Test the MAF sensor signal circuit for the following conditions: A high resistance An intermittent open circuit A high resistance short to ground A short to the IAT signal circuit Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 24Go to Step 19
18Test for an intermittent and for a poor connection at the MAF/IAT sensor. Refer to Testing for Intermittent Conditions and Poor Connections , Connector Repairs and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 24Go to Step 22
19Test for an intermittent and for a poor connection at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections , Connector Repairs , and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 24Go to Step 23
20Repair the high resistance or the intermittent open in the MAF sensor ignition 1 voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 24
21Repair the high resistance or the intermittent open in the MAF sensor ground circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 24
22Replace the MAF/IAT sensor. Refer to Mass Air Flow (MAF) Sensor Replacement . Did you complete the replacement?Go to Step 24
23Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 24
24IMPORTANT: This diagnostic routine may have to be followed more than once. Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 25
25Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
A stalling condition created by any of the following DTCs may cause this DTC to set.
IMPORTANT
This Diagnostic Routine may have to be followed more than once. This is because multiple failures cause DTC P1101 to set.
IMPORTANT
The Altitude vs. Barometric (BARO) Pressure table indicates a pressure range for a given altitude under normal weather conditions. Weather conditions consisting of very low or very high pressure and/or temperature may cause a reading to be slightly out of range.
IMPORTANT
All electrical components and accessories must be turned OFF.
IMPORTANT
The J 38522 is able to overcome an abnormal resistance on the signal circuit of up to 1,150 ohms. The MAF sensor will not be able to overcome a resistance this high.
IMPORTANT
The following short will skew the MAF sensor reading by 35 g/s or more at a wide-open throttle (WOT) acceleration.
IMPORTANT
This diagnostic routine may have to be followed more than once.

DTC P1101

The manifold absolute pressure (MAP) sensor measures the pressure inside the intake manifold. Pressure in the intake manifold is affected by engine speed, throttle opening, air temperature, and barometric pressure (BARO). A diaphragm within the MAP sensor is displaced by the pressure changes that occur from the varying load and operating conditions of the engine. The sensor translates this action into electrical resistance. The MAP sensor wiring includes 3 circuits. The engine control module (ECM) supplies a regulated 5 volts to the sensor on a 5-volt reference circuit. The ECM supplies a ground on a low reference circuit. The MAP sensor provides a signal voltage to the ECM, relative to the pressure changes, on the MAP sensor signal circuit. The ECM converts the signal voltage input to a pressure value.

Under normal operation the highest pressure that can exist in the intake manifold is equal to BARO. This occurs when the vehicle is operated at wide-open throttle (WOT) or when the ignition is on while the engine is off. Under these conditions, the ECM uses the MAP sensor to determine the current BARO. The lowest manifold pressures occur when the vehicle is idling or decelerating. MAP can range from 10 kPa, when pressures are low, to as much as 104 kPa when pressures are high, depending on the BARO. The ECM monitors the MAP sensor signal for pressure outside of the normal range. If the ECM detects that the MAP sensor pressure is intermittently high, DTC P1106 sets.

This diagnostic procedure supports the following DTC

DTC P1106 Manifold Absolute Pressure (MAP) Sensor Circuit Intermittent High Voltage

  1. DTCs P0641, P0651, P1516, P1680, P1681, P2101, P2120, P2125, P2135, P2138, P2176 are not set.
  2. The engine has been running for a period of time that is determined by the start-up coolant temperature. The time ranges from 8 seconds at less than -30°C (-22°F) to 3 seconds at more than 30°C (86°F).
  3. The throttle angle is less than 90 percent when the engine speed is less than 1,000 RPM. OR
  4. The throttle angle is less than 98 percent when the engine speed is more than 1,000 RPM.
  5. This DTC runs continuously within the enabling conditions.

The ECM detects that the MAP sensor pressure is intermittently more than 102 kPa.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 3: This step attempts to pinpoint the location of the intermittent fault.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle ?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool. Is DTC P0108, P0641, or P0651 also set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3Observe the manifold absolute pressure (MAP) sensor parameter with the scan tool. Attempt to induce the fault that set the DTC by manipulating the following items: The MAP sensor wiring harness The MAP sensor electrical connector The engine control module (ECM) connector Refer to Inducing Intermittent Fault Conditions and Intermittent Conditions .Is the MAP sensor parameter affected during any part of the test?Go to Step 4Go to Step 8
4Test the low reference circuit between the ECM and the MAP sensor for an intermittent open or for high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 8Go to Step 5
5IMPORTANT: Disconnecting the ECM may eliminate the short during testing. Test the MAP sensor signal circuit between the ECM and the MAP sensor for an intermittent short to voltage. Refer to Circuit Testing and Wiring Repairs .Did you find and correct the condition?Go to Step 8Go to Step 6
6Test for an intermittent and for a poor connection at the MAP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 8Go to Step 7
7Test for an intermittent and for a poor connection at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you complete the action?Go to Step 8
8Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
Disconnecting the ECM may eliminate the short during testing.

DTC P1106

The manifold absolute pressure (MAP) sensor measures the pressure inside the intake manifold. Pressure in the intake manifold is affected by engine speed, throttle opening, air temperature, and barometric pressure (BARO). A diaphragm within the MAP sensor is displaced by the pressure changes that occur from the varying load and operating conditions of the engine. The sensor translates this action into electrical resistance. The MAP sensor wiring includes 3 circuits. The engine control module (ECM) supplies a regulated 5 volts to the sensor on a 5-volt reference circuit. The ECM supplies a ground on a low reference circuit. The MAP sensor provides a signal voltage to the ECM, relative to the pressure changes, on the MAP sensor signal circuit. The ECM converts the signal voltage input to a pressure value.

Under normal operation the highest pressure that can exist in the intake manifold is equal to BARO. This occurs when the vehicle is operated at wide-open throttle (WOT) or when the ignition is on while the engine is off. Under these conditions, the ECM uses the MAP sensor to determine the current BARO. The lowest manifold pressures occur when the vehicle is idling or decelerating. MAP can range from 10 kPa, when pressures are low, to as much as 104 kPa when pressures are high, depending on the BARO. The ECM monitors the MAP sensor signal for pressure outside of the normal range. If the ECM detects that the MAP sensor pressure is intermittently low, DTC P1107 sets.

This diagnostic procedure supports the following DTC

DTC P1107 Manifold Absolute Pressure (MAP) Sensor Circuit Intermittent Low Voltage.

  1. DTCs P0641, P0651, P1516, P1680, P1681, P2101, P2120, P2125, P2135, P2138, P2176 are not set.
  2. The ignition is ON.
  3. The throttle angle is more than 0 percent when the engine speed is less than 1,000 RPM. OR
  4. The throttle angle is more than 9 percent when the engine speed is more than 1,000 RPM.
  5. This DTC runs continuously within the enabling conditions.

The ECM detects that the MAP sensor pressure is intermittently less than 12 kPa.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 3: This step attempts to pinpoint the location of the intermittent fault.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool. Is DTC P0107, P0641, P0651 also set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3Turn OFF the ignition. Turn ON the ignition, with the engine OFF. Observe the manifold absolute pressure (MAP) sensor parameter with the scan tool. Attempt to induce the fault that set the DTC by manipulating the following items: The MAP sensor wiring harness The MAP sensor electrical connector The engine control module (ECM) connector Refer to Testing for Intermittent Conditions and Poor Connections .Is the MAP sensor parameter affected during any part of the test?Go to Step 4Go to Step 8
4Test the 5-volt reference circuit between the ECM and the MAP sensor for an open or for high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 8Go to Step 5
5Test the MAP sensor signal circuit between the ECM and the MAP sensor for the following intermittent conditions: A short to ground An open High resistance Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 8Go to Step 6
6Test for an intermittent and for a poor connection at the MAP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 8Go to Step 7
7Test for an intermittent and for a poor connection at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you complete the action?Go to Step 8
8Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P1107

The intake air temperature (IAT) sensor is a variable resistor. The IAT sensor has a signal circuit and a low reference circuit. The IAT sensor measures the temperature of the air entering the engine. The engine control module (ECM) supplies 5 volts to the IAT signal circuit and a ground for the IAT low reference circuit. When the IAT sensor is cold, the sensor resistance is high. When the air temperature increases, the sensor resistance decreases. With high sensor resistance, the ECM detects a high voltage on the IAT signal circuit. With lower sensor resistance, the ECM detects a lower voltage on the IAT signal circuit. If the ECM detects an excessively high IAT signal voltage, indicating a low temperature, DTC P1111 sets.

This diagnostic procedure supports the following DTC

DTC P1111 Intake Air Temperature (IAT) Sensor Circuit Intermittent High Voltage

  1. DTCs P0101, P0102, P0103, P0117, P0118, P0502, P0503 are not set.
  2. The engine run time is more than 10 seconds.
  3. The vehicle speed sensor (VSS) indicates that vehicle speed is less than 1.6 km/h (1 mph).
  4. The engine coolant temperature (ECT) is more than 50°C (122°F).
  5. The mass air flow (MAF) is less than 12 g/s.
  6. This DTC runs continuously within the enabling conditions.

The ECM detects that the IAT sensor parameter is less than -39°C (-38°F) intermittently for more than 5 seconds.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 6: This step tests for the proper operation of the circuit in the low voltage range.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Observe the intake air temperature (IAT) sensor parameter with a scan tool. Is the IAT sensor parameter less than the specified value?39°C (-38°F)Go to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Disconnect the mass air flow (MAF)/IAT sensor. Connect a DMM between the signal circuit of the IAT sensor and a good ground. Refer to Inducing Intermittent Fault Conditions and Circuit Testing . Is the voltage more than the specified value?5.2 VGo to Step 5Go to Step 6
5IMPORTANT: The sensor may be damaged if the circuit is shorted to a voltage source. Test the signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs .Did you find and correct the condition?Go to Step 15Go to Step 12
6Connect a 3-amp fused jumper wire between the signal circuit of the IAT sensor and the low reference circuit of the IAT sensor. Refer to Using Fused Jumper Wires . Observe the IAT sensor parameter with a scan tool. Is the IAT sensor parameter more than the specified value?149°C (300°F)Go to Step 10Go to Step 7
7Connect a 3-amp fused jumper wire between the signal circuit of the IAT sensor and a good ground. Observe the IAT sensor parameter with a scan tool. Is the IAT sensor parameter more than the specified value?149°C (300°F)Go to Step 9Go to Step 8
8Test the signal circuit of the IAT sensor for an intermittent open circuit or high resistance. Refer to Inducing Intermittent Fault Conditions , Circuit Testing , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 12
9Test the IAT sensor low reference circuit for an intermittent high resistance or an open. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 12
10Test the IAT signal circuit for an intermittent short to any 5-volt reference circuit. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 11
11IMPORTANT: The sensor may be damaged if the circuit is shorted to a voltage source. Test for an intermittent and for a poor connection at the IAT sensor. Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs .Did you find and correct the condition?Go to Step 15Go to Step 13
12Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 15Go to Step 14
13Replace the MAF/IAT sensor. Refer to Mass Air Flow (MAF) Sensor Replacement . Did you complete the replacement?Go to Step 15
14Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 15
15Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 16
16Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The sensor may be damaged if the circuit is shorted to a voltage source.
IMPORTANT
The sensor may be damaged if the circuit is shorted to a voltage source.

DTC P1111

The intake air temperature (IAT) sensor is a variable resistor. The IAT sensor has a signal circuit and a low reference circuit. The IAT sensor measures the temperature of the air entering the engine. The engine control module (ECM) supplies 5 volts to the IAT signal circuit and a ground for the IAT low reference circuit. When the IAT sensor is cold, the sensor resistance is high. When the air temperature increases, the sensor resistance decreases. With high sensor resistance, the ECM detects a high voltage on the IAT signal circuit. With lower sensor resistance, the ECM detects a lower voltage on the IAT signal circuit. If the ECM detects an excessively low IAT signal voltage, indicating a high temperature, DTC P1112 sets.

This diagnostic procedure supports the following DTC

DTC P1112 Intake Air Temperature (IAT) Sensor Circuit Intermittent Low Voltage.

  1. DTCs P0117, P0118, P0502, P0503 are not set.
  2. The engine run time is more than 10 seconds.
  3. The vehicle speed sensor (VSS) indicates that vehicle speed is more than 40 km/h (25 mph).
  4. The engine coolant temperature (ECT) is less than 110°C (230°F).
  5. This DTC runs continuously within the enabling conditions.

The ECM detects that the IAT sensor parameter is more than 149°C (300°F) intermittently for more than 5 seconds.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Observe the intake air temperature (IAT) sensor parameter with a scan tool. Is the IAT sensor parameter more than the specified value?149°C (300°F)Go to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Disconnect the IAT sensor. Observe the mass air flow (MAF)/intake temperature (IAT) sensor parameter with a scan tool. Is the IAT sensor parameter less than the specified value?39°C (-38°F)Go to Step 6Go to Step 5
5Test the signal circuit of the IAT sensor for an intermittent short to ground or an intermittent short to the IAT low reference circuit. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 10Go to Step 7
6Test for an intermittent and for a poor connection at the IAT sensor. Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 10Go to Step 8
7Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 10Go to Step 9
8Replace the MAF/IAT sensor. Refer to Mass Air Flow (MAF) Sensor Replacement . Did you complete the replacement?Go to Step 10
9Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 10
10Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 11
11Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P1112

The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the ECT signal circuit and a ground for the ECT low reference circuit. When the ECT is cold, the sensor resistance is high. When the ECT increases, the sensor resistance decreases. With high sensor resistance, the ECM detects a high voltage on the ECT signal circuit. With lower sensor resistance, the ECM detects a lower voltage on the ECT signal circuit. If the ECM detects an excessively low ECT signal voltage, which is a high temperature indication, DTC P1114 sets.

This diagnostic procedure supports the following DTC

DTC P1114 Engine Coolant Temperature (ECT) Sensor Circuit Intermittent Low Voltage

  1. The engine is running for more than 10 seconds. OR
  2. The engine run time is less than 10 seconds when the intake air temperature (IAT) is less than 70°C (158°F).
  3. This DTC runs continuously within the enabling conditions.

The ECM detects that the ECT sensor parameter is more than 149°C (300°F) intermittently for more than 5 seconds.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: The cooling fans will be commanded ON when certain engine coolant temperature (ECT) DTCs are set. Observe the ECT sensor parameter with a scan tool.Is the ECT sensor parameter more than the specified value?149°C (300°F)Go to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Disconnect the ECT sensor. Observe the ECT sensor parameter with a scan tool. Is the ECT sensor parameter less than the specified value?39°C (-38°F)Go to Step 6Go to Step 5
5Test the signal circuit of the ECT sensor for an intermittent short to ground or an intermittent short to the ECT low reference circuit. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 10Go to Step 7
6Test for an intermittent and for a poor connection at the ECT sensor. Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 10Go to Step 8
7Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 10Go to Step 9
8Replace the ECT sensor. Refer to Engine Coolant Temperature (ECT) Sensor Replacement . Did you complete the replacement?Go to Step 10
9Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 10
10Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 11
11Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The cooling fans will be commanded ON when certain engine coolant temperature (ECT) DTCs are set.

DTC P1114

The engine coolant temperature (ECT) sensor is a variable resistor, that measures the temperature of the engine coolant. The ECT sensor has a signal circuit and a low reference circuit. The engine control module (ECM) supplies 5 volts to the ECT signal circuit and a ground for the ECT low reference circuit. When the ECT is cold, the sensor resistance is high. When the ECT increases, the sensor resistance decreases. With high sensor resistance, the ECM detects a high voltage on the ECT signal circuit. With lower sensor resistance, the ECM detects a lower voltage on the ECT signal circuit. If the ECM detects an excessively high ECT signal voltage, which is a low temperature indication, DTC P1115 sets.

This diagnostic procedure supports the following DTC

DTC P1115 Engine Coolant Temperature (ECT) Sensor Circuit Intermittent High Voltage

  1. The engine is running for more than one minute. OR
  2. The engine run time is less than one minute when the intake air temperature (IAT) is more than -7°C (+19°F).
  3. This DTC runs continuously within the enabling conditions.

The ECM detects that the ECT sensor parameter is less than -39°C (-38°F) intermittently for more than 5 seconds.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: The cooling fans will be commanded ON when certain engine coolant temperature (ECT) DTCs are set. Observe the ECT sensor parameter with a scan tool.Is the ECT sensor parameter less than the specified value?39°C (-38°F)Go to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for running the DTC. You may also operate he vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Disconnect the ECT sensor. Measure the voltage from the signal circuit of the ECT sensor to a good ground with a DMM. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Is the voltage more than the specified value?5.2 VGo to Step 5Go to Step 6
5IMPORTANT: If a short to voltage occurs, the ECT sensor may be damaged. Test the ECT signal circuit for an intermittent short to voltage. Refer to Circuit Testing and Wiring Repairs .Did you find and correct the condition?Go to Step 15Go to Step 12
6Connect a 3-amp fused jumper between the signal circuit of the ECT sensor and the low reference circuit. Refer to Using Fused Jumper Wires . Observe the ECT sensor parameter with the scan tool. Is the ECT sensor parameter more than the specified value?149°C (300°F)Go to Step 10Go to Step 7
7Connect a 3-amp fused jumper wire between the signal circuit of the ECT sensor and a good ground. Observe the ECT sensor parameter with a scan tool. Is the ECT sensor parameter more than the specified value?149°C (300°F)Go to Step 9Go to Step 8
8Test the signal circuit of the ECT sensor for an intermittent high resistance or an open. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 12
9Test the ECT sensor low reference circuit for an intermittent high resistance or an open. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 12
10Test the ECT signal circuit for an intermittent short to any 5-volt reference circuit. Refer to Circuit Testing , Inducing Intermittent Fault Conditions , and Wiring Repairs . Did you find and correct the condition?Go to Step 15Go to Step 11
11Test for an intermittent and for a poor connection at the ECT sensor. Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 15Go to Step 13
12Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections , Inducing Intermittent Fault Conditions , and Connector Repairs . Did you find and correct the condition?Go to Step 15Go to Step 14
13Replace the ECT sensor. Refer to Engine Coolant Temperature (ECT) Sensor Replacement . Did you complete the replacement?Go to Step 15
14Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 15
15Clear the DTCs with a scan tool. Turn OFF the ignition for 90 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 16
16Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The cooling fans will be commanded ON when certain engine coolant temperature (ECT) DTCs are set.
IMPORTANT
If a short to voltage occurs, the ECT sensor may be damaged.

DTC P1115

Heated oxygen sensors (HO2S) are used for fuel control and post catalyst monitoring. Each HO2S compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S must reach operating temperature to provide an accurate voltage signal. Heating elements inside the HO2S minimize the time required for the sensors to reach operating temperature. The engine control module (ECM) supplies the HO2S with a reference, or bias, voltage of about 450 mV. When the engine is first started the ECM operates in Open Loop, ignoring the HO2S voltage signal. Once the HO2S reaches operating temperature and Closed Loop is achieved, the HO2S generates a voltage within a range of 0-1,000 mV that fluctuates above and below bias voltage. High HO2S voltage indicates a rich exhaust stream, low HO2S voltage indicates a lean exhaust stream. This diagnostic will only run once per ignition cycle. The ECM monitors the number of rich-to-lean and lean-to-rich transitions. If the ECM detects that the number of transitions were less than a specified value, DTC P1133 will set.

This diagnostic procedure supports the following DTC

DTC P1133 HO2S Insufficient Switching Sensor 1

  1. DTCs P0037, P0038, P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0125, P0130, P0133, P0137, P0138, P0140, P0171, P0172, P0300, P0336, P0340, P0341, P0455, P0500, P0601, P0602, P0606, P0641, P0722, P0723, P1134 are not set.
  2. The Air Flow parameter is between 7-25 g/s.
  3. The Engine Speed parameter is between 1,500-3,200 RPM.
  4. The Loop Status parameter is closed.
  5. DTC P1133 runs once per drive cycle when the above conditions are met for 100 seconds.
  1. The ECM detects that the HO2S 1 Lean/Rich or the Rich/Lean transitions are less than a calibrated value.
  2. DTC P1133 sets within 60 seconds when the above condition is met.
  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
StepActionValue(s)YesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module (ECM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Start the engine. Allow the engine to reach operating temperature. Refer to Scan Tool Data List . Operate the engine at 1,500 RPM for 30 seconds. Observe the HO2S 1 voltage parameter with a scan tool. Is the HO2S 1 voltage parameter varying above and below the specified range?300-600 mVGo to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems
4Turn OFF the ignition. Disconnect the heated oxygen sensor (HO2S) 1. Turn ON the ignition, with the engine OFF. Observe the HO2S 1 voltage parameter with a scan tool. Is the HO2S 1 voltage parameter less than the specified value?100 mVGo to Step 6Go to Step 5
5Is the HO2S 1 voltage parameter more than the specified value?800 mVGo to Step 7Go to Step 9
6Test the HO2S 1 high signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 8
7IMPORTANT: The sensor may be damaged if the circuit is shorted to a voltage source. Test the HO2S 1 high signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.Did you find and correct the condition?Go to Step 17Go to Step 16
8Test the HO2S 1 high signal circuit for a short to the HO2S low signal circuit or to the HO2S heater low control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 16
9Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S 1 harness connector on the engine harness side and a good ground. Observe the HO2S 1 voltage parameter with a scan tool. Is the HO2S 1 voltage parameter less than the specified value?100 mVGo to Step 10Go to Step 12
10Remove the jumper wire from the previous step. Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S 1 harness connector on the engine harness side and the low signal circuit of the HO2S 1 harness connector on the engine harness side. Observe the HO2S 1 voltage parameter with a scan tool. Is the HO2S 1 voltage parameter less than the specified value?100 mVGo to Step 13Go to Step 11
11Test the HO2S 1 low signal circuit for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 14
12Test the HO2S 1 high signal circuit for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 14
13Test for an intermittent and for a poor connection at the HO2S 1. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 15
14Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 17Go to Step 16
15NOTE: Refer to Silicon Contamination of Heated Oxygen Sensors Notice in Cautions and Notices. IMPORTANT: The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination: A silicon contaminated HO2S Fuel contamination-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (with Special Tool) . Engine oil consumption-Refer to Oil Consumption Diagnosis in Engine Mechanical. Engine coolant consumption-Refer to Loss of Coolant in Engine Cooling. Replace the HO2S 1. Refer to Heated Oxygen Sensor Replacement - Position 1 .Did you complete the replacement?Go to Step 17
16Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 17
17Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 18
18Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
The sensor may be damaged if the circuit is shorted to a voltage source.
NOTE
Refer to Silicon Contamination of Heated Oxygen Sensors Notice in Cautions and Notices.
IMPORTANT
The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination

DTC P1133

The commanded throttle position is compared to the actual throttle position based on accelerator pedal position (APP) and possibly other limiting factors. Both values should be within a calibrated range of each other. The engine control module (ECM) continuously monitors the commanded and actual throttle positions. This DTC sets if the values are greater than the calibrated range.

This diagnostic procedure supports the following DTC

DTC P1516 Throttle Actuator control (TAC) Module Throttle Actuator Position Performance

  1. The ignition is ON.
  2. The ignition voltage is greater than 8 volts.
  3. The system is not in the Battery Save mode.
  4. The engine is running.
  5. DTC P0068 is not set.
  6. DTC P1516 runs continuously when the above conditions are met.
  1. The difference between the predicted and the actual throttle position is more than a calibrated amount.
  2. The above condition is present for more than 0.5 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The ECM turns OFF the MIL after 3 consecutive drive trips that the diagnostic runs and passes.
  2. A History DTC clears after 40 consecutive warm-up cycles in which there are no failures reported of this diagnostic or any other emission related diagnostic.
  3. The scan tool clears the MIL/DTC.
  1. The throttle valve are spring loaded to a slightly open position. This is referred to as the rest position.
  2. The throttle valve should not be completely closed nor should they be open any more than the specified amount.
  3. The throttle valve should move open and to the closed position without binding under the normal spring pressure.
  4. The throttle should NOT be free to move open or closed WITHOUT spring pressure.
  5. Replace the throttle body if any of these conditions are found.
IMPORTANTOperating the throttle blade with the Throttle Blade Control function of the scan tool may cause additional DTCs to set. Do not attempt to diagnose DTCs set during this function.
  1. The scan tool has the ability to operate the throttle control system using Special Functions. Actuate the throttle valve using the throttle blade control function located in the Throttle Actuator Control (TAC) System menu. This function will operate the throttle valve through the entire range in order to determine if the throttle body and system operate correctly.
  2. Inspect for the following conditions: Use the J 35616 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a component harness connector. Poor connections at the ECM or at the component-Inspect the harness connectors for a poor terminal to wire connection. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cobalt/i-2004-2010/remont/electrical-component-locations/#wiring-systems-electrical-power-management__testing-for-intermittent-conditions-and-poor) in Wiring Systems for the proper procedure. For an intermittent condition, refer to «Intermittent Conditions»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-troubleshooting-diagnosis__intermittent-conditions) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 8: The throttle valve is spring loaded in a slightly open position and should move in either direction without binding. The throttle valve should always be under spring pressure.
  2. 11: When the ignition is turned ON, the ECM operates the throttle control motor to verify the integrity of the system prior to start-up. This can be seen by the momentary flash of the test lamp as the ignition is turned ON.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Are DTCs P0120, P0220, P2120, P2125, P2135, P2138, also set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3IMPORTANT: The throttle angle and pedal angle may not correspond during this procedure. Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 and 2 Angle parameters. Apply and release the accelerator pedal several times. Does the TP Sensor 1 and 2 Angle parameters increase as the pedal is applied and decrease as the pedal is released?Go to Step 4Go to Step 5
4Observe the Freeze Frame/Failure Records for this DTC. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 5Go to Diagnostic Aids
5Turn ON the ignition, with the engine OFF. Probe both sides of the ETC fuse with a test lamp. Does the test lamp illuminate on both sides of the fuse?Go to Step 6Go to Step 15
6Turn OFF the ignition. Probe both sides of the ECM/ETC fuse with a test lamp. Does the test lamp illuminate on both sides of the fuse?Go to Step 21Go to Step 7
7Turn OFF the ignition. Disconnect the engine control module (ECM) connector containing the ETC/throttle actuator control (TAC) ignition 1 voltage circuit. Turn ON the ignition. Probe the ECM/ETC ignition 1 voltage circuit with a test lamp. Does the test lamp illuminate?Go to Step 8Go to Step 22
8Turn OFF the ignition. Inspect the throttle body for the following conditions: A throttle valve that is NOT in the rest position A throttle valve that is binding open or closed A throttle valve that is free to move open or closed WITHOUT spring pressure Refer to Diagnostic Aids. Did you find any of these conditions with the throttle body?Go to Step 23Go to Step 9
9IMPORTANT: The test lamp may momentarily flash when testing these circuits. This is considered normal. Disconnect the throttle body harness connector. Turn ON the ignition, with the engine OFF. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to ground. Did the test lamp illuminate and remain illuminated on either circuit?Go to Step 12Go to Step 10
10IMPORTANT: The test lamp may momentarily flash when testing these circuits. This is considered normal. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to battery positive.Did the test lamp illuminate and remain illuminated on either circuit?Go to Step 13Go to Step 11
11Turn OFF the ignition. Connect jumper wires between the TP sensor harness connector and the corresponding terminals. Connect the test lamp between the TAC motor control 1 and TAC motor control 2. Observe the test lamp as you turn ON the ignition. Does the test lamp flash ON and then turn OFF?Go to Step 12Go to Step 14
12Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Turn ON the ignition, with the engine OFF. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to ground. Does the test lamp illuminate?Go to Step 19Go to Step 18
13Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to battery positive. Does the test lamp illuminate?Go to Step 20Go to Step 18
14Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor controls circuits. Test TAC motor control 1 and 2 circuits for an open or high resistance. Repair the circuit as necessary. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 18
15Test the ETC/TAC ignition 1 voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 16
16Test the motor control 1 circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
17Test for a poor connection or terminal tension at the throttle body connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
18Test for a poor connection or terminal tension at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
19Repair the short to voltage on the circuit where the test lamp remained illuminated. Refer to Wiring Repairs . Did you complete the repair?Go to Step 25
20Repair the short to ground on the circuit where the test lamp remained illuminated. Refer to Wiring Repairs . Did you complete the repair?Go to Step 25
21Repair the short to voltage on the ETC ignition 1 voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 25
22Repair the open or high resistance in the ETC ignition 1 voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 25
23Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 25
24Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 25
25Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 26
26Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The throttle angle and pedal angle may not correspond during this procedure.
IMPORTANT
The test lamp may momentarily flash when testing these circuits. This is considered normal.
IMPORTANT
The test lamp may momentarily flash when testing these circuits. This is considered normal.

DTC P1516

The throttle actuator control (TAC) system uses an ignition voltage supply separate from the engine control module (ECM) supply. If the ECM detects a voltage difference between the two circuits, this DTC will set.

This diagnostic procedure supports the following DTC

DTC P1682 Ignition 1 Switch Circuit 2

  1. The ignition is ON.
  2. DTC P1682 runs continuously when the above condition is met.
  1. The ignition 1 voltage is less than 10 volts.
  2. The above condition is present for more than 1.6 seconds.
  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Turn ON the ignition, with the engine OFF. IMPORTANT: Operating the throttle blade with the Throttle Blade Control function of the scan tool may cause additional DTCs to set. Do not attempt to diagnose DTCs set during this function. Command the throttle blade to 100 percent and back to 0 percent with a scan tool. Exit the throttle blade control function. Did the throttle blade angle follow the commanded angle?Go to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition?Go to Step 4Go to Intermittent Conditions
4Probe both sides of the electronic temperature control ECM/ETC fuse with a test lamp connected to ground. Does the test lamp illuminate on both sides of the fuse?Go to Step 5Go to Step 6
5Probe both sides of the engine control module (ECM) fuse with a test lamp connected to ground. Does the test lamp illuminate on both sides of the fuse?Go to Step 10Go to Step 8
6Test the ECM/ETC ignition 1 voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 16Go to Step 7
7Test the supply voltage to the ECM/ETC fuse for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . If a short to ground is found, replace the affected fuse. Did you find and correct the condition?Go to Step 16Go to Step 10
8Test the ECM ignition 1 voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 16Go to Step 9
9Test the supply voltage to the ECM/ETC fuse for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . If a short to ground is found, replace the affected fuse. Did you find and correct the condition?Go to Step 16Go to Step 10
10Disconnect the ECM connector containing the ECM/ETC ignition 1 voltage. Measure the voltage on the ETC ignition 1 voltage circuit with a DMM connected to ground. Does the voltage measure near the specified value?12 VGo to Step 11Go to Step 12
11Disconnect the ECM connector containing the ECM ignition 1 voltage. Measure the voltage on the ECM ignition 1 voltage circuit with a DMM connected to ground. Does the voltage measure near the specified value?12 VGo to Step 14Go to Step 13
12Test the ECM/ETC ignition 1 voltage circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 16Go to Step 13
13Test the ECM ignition 1 voltage circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 16Go to Step 14
14Test for poor connections at the ECM connectors. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 16Go to Step 15
15Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 16
16Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 17
17Observe the Capture Info with a scan tool. Are there any DTCs that have not diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
Operating the throttle blade with the Throttle Blade Control function of the scan tool may cause additional DTCs to set. Do not attempt to diagnose DTCs set during this function.

DTC P1682

The throttle actuator control (TAC) system uses 2 accelerator pedal position (APP) sensors to monitor the pedal position. Two processors are also used to monitor the TAC system data. The engine control module (ECM) performs an intrusive test in order to detect that the APP signals are not shorted together. The ECM accomplishes this by pulling the APP sensor 2 low momentarily and looking for sensor 1 to also be low. The TAC system also performs this test on the throttle position (TP) sensors. This diagnostic monitors the transistor used to pull one pedal and one throttle sensor to ground simultaneously. Additionally, both processors monitor each other's data to verify that the indicated APP calculation is correct.

If the transistor does not toggle within a calibrated period, or the indicated APP calculation is incorrect, DTC P1680 sets

  1. The system voltage is more than 5.23 volts.
  2. The ignition is in Unlock/Accessory or Run position.
  3. DTCs P0601, P0602, P0604, P0606, P0607 or P1621 are not set.
  1. The APP sensor 2 voltage is more than 1.75 volts for more than 0.3 second during the intrusive test.
  2. The APP sensor calculations in the main processor differ from the motor control processor by more than 0.142 volt.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The numbers below refer to the step numbers on the diagnostic table.

  1. 2: A DTC P0602 indicates that the ECM is not programmed.
  1. 5: Resistance is measured at the pedal assembly because a pedal resistance that is lower than the specified value will set this DTC
StepActionValuesYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Is DTC P0602 set?Go to Step 3Go to Step 5
3Program the engine control module (ECM). Refer to Service Programming System (SPS) . Does DTC P0602 reset?Go to Step 4Go to Step 8
4Ensure that all tool connections are secure. Ensure that the programming equipment is operating correctly. Ensure that the correct software/calibration package is used. Attempt to program the ECM. Refer to Service Programming System (SPS) . Does DTC P0602 reset?Go to Step 7Go to Step 8
5Turn OFF the ignition. Disconnect the accelerator pedal connector Ensure that the pedal is at the rest position. Measure the resistance from the 5-volt reference of the accelerator pedal assembly to the accelerator pedal position (APP) sensor 2 signal of the accelerator pedal assembly with a DMM. Refer to Circuit Testing . Is the resistance less than the specified value?450 ohmsGo to Step 6Go to Step 7
6Replace the accelerator pedal assembly. Refer to Accelerator Controls Pedal Replacement . Did you complete the replacement?Go to Step 8
7Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 8
8Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P1680

The transmission control module (TCM) uses the controller area network (CAN) to communicate with the engine control module (ECM). If the ECM detects that the TCM has set a non-emission related transmission code and is requesting the service vehicle soon (SVS) message on the driver information center (DIC), DTC P1700 sets.

  1. The ignition is ON.
  2. The TCM has determined that a non-emissions related malfunction exists.

The ECM is requesting an SVS message on the DIC.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Diagnostic System Check - Vehicle in Vehicle DTC Information

DTC P1700

The commanded throttle position (TP) is compared to the actual TP based on the accelerator pedal position (APP) and possibly other limiting factors. Both values should be within a calibrated range of each other. The engine control module (ECM) continuously monitors the commanded and actual throttle positions. This DTC sets if the values are greater than the calibrated range.

This diagnostic procedure supports the following DTC

DTC P2101 Throttle Actuator Position Performance

  1. The ignition is ON.
  2. The ignition voltage is greater than 8 volts.
  3. The system is not in Battery Saver mode.
  4. The engine is running.
  5. DTC P0068 is not set.
  6. DTC P2101 runs continuously when the above conditions are met.
  1. The difference between the predicted and the actual TP is more than a calibrated amount.
  2. The above condition is present for more than 0.6 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The ECM turns OFF the MIL after 3 consecutive drive trips that the diagnostic runs and passes.
  2. A History DTC clears after 40 consecutive warm-up cycles in which there are no failures reported of this diagnostic or any other emission related diagnostic.
  3. The scan tool clears the MIL/DTC.
  1. The throttle valve is spring loaded to a slightly open position. This is referred to as the rest position.
  2. The throttle valve should not be completely closed nor should they be open any more than the specified amount.
  3. The throttle valve should move open and to the closed position without binding under the normal spring pressure.
  4. The throttle should NOT be free to move open or closed WITHOUT spring pressure.
  5. Replace the throttle body if any of these conditions are found.
IMPORTANTOperating the throttle blade with the Throttle Blade Control function of the scan tool may cause additional DTCs to set. Do not attempt to diagnose DTCs set during this function.
  1. The scan tool has the ability to operate the throttle control system using Special Functions. Actuate the throttle valve using the throttle blade control function located in the Throttle Actuator Control (TAC) System menu. This function will operate the throttle valve through the entire range in order to determine if the throttle body and system operate correctly.
  2. Inspect for the following conditions: Use the J 35616 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a component harness connector. Poor connections at the ECM or at the component-Inspect the harness connectors for a poor terminal to wire connection. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cobalt/i-2004-2010/remont/electrical-component-locations/#wiring-systems-electrical-power-management__testing-for-intermittent-conditions-and-poor) in Wiring Systems for the proper procedure. For an intermittent condition, refer to «Intermittent Conditions»(/chevrolet/cobalt/i-2004-2010/remont/testing-diagnostics/#engine-controls-22l-troubleshooting-diagnosis__intermittent-conditions) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 8: The throttle valve is spring loaded in a slightly open position and should move in either direction without binding. The throttle valve should always be under spring pressure.
  2. 11: When the ignition is turned ON, the ECM operates the throttle control motor to verify the integrity of the system prior to start-up. This can be seen by the momentary flash of the test lamp as the ignition is turned ON.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Are DTCs P0120, P0220, P2120, P2125, P2135, P2138 also set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3IMPORTANT: The throttle angle and pedal angle may not correspond during this procedure. Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 and 2 Angle parameters. Apply and release the accelerator pedal several times. Does the TP Sensor 1 and 2 Angle parameters increase as the pedal is applied and decrease as the pedal is released?Go to Step 4Go to Step 5
4Observe the Freeze Frame/Failure Records for this DTC. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 5Go to Diagnostic Aids
5Turn ON the ignition, with the engine OFF. Probe both sides of the ECM/ETC fuse with a test lamp. Does the test lamp illuminate on both sides of the fuse?Go to Step 6Go to Step 15
6Turn OFF the ignition. Probe both sides of the ECM/ETC fuse with a test lamp. Does the test lamp illuminate on both sides of the fuse?Go to Step 22Go to Step 7
7Turn OFF the ignition. Disconnect the engine control module (ECM) connector containing the throttle actuator control (TAC) ignition 1 voltage circuit. Turn ON the ignition. Probe the ECM/ETC ignition 1 voltage circuit with a test lamp. Does the test lamp illuminate?Go to Step 8Go to Step 23
8Connect the ECM. Turn OFF the ignition. Inspect the throttle body for the following conditions: A throttle valve that is NOT in the rest position A throttle valve that is binding open or closed A throttle valve that is free to move open or closed WITHOUT spring pressure Refer to Diagnostic Aids. Did you find any of these conditions with the throttle body?Go to Step 24Go to Step 9
9IMPORTANT: The test lamp may momentarily flash when testing these circuits. This is considered normal. Disconnect the throttle body harness connector. Turn ON the ignition, with the engine OFF. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to ground. Did the test lamp illuminate and remain illuminated on either circuit?Go to Step 12Go to Step 10
10IMPORTANT: The test lamp may momentarily flash when testing these circuits. This is considered normal. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to battery positive.Did the test lamp illuminate and remain illuminated on either circuit?Go to Step 13Go to Step 11
11Turn OFF the ignition. Connect the jumper wires between the TP sensors harness connector and the corresponding terminals. Connect the test lamp between the TAC motor control 1 and battery ground. Observe the test lamp as you turn ON the ignition. Does the test lamp flash ON and then turn OFF?Go to Step 12Go to Step 14
12Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Turn ON the ignition, with the engine OFF. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to ground. Does the test lamp illuminate?Go to Step 20Go to Step 19
13Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Probe the TAC motor control 1 and 2 circuits with the test lamp connected to battery positive. Does the test lamp illuminate?Go to Step 21Go to Step 19
14Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Test the TAC motor control 1 and 2 circuits for an open or high resistance. Repair the circuit as necessary. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 26Go to Step 19
15Test the ETC ignition 1 voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 26Go to Step 17
16Test the motor control 1 circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 26Go to Step 24
17Turn OFF the ignition. Disconnect the ECM connector that contains the TAC motor control circuits. Test the TAC motor control 1 and 2 circuits for an open or high resistance. Repair the circuit as necessary. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 26Go to Step 18
18Test for a poor connection or terminal tension at the throttle body connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 26Go to Step 24
19Test for a poor connection or terminal tension at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 26Go to Step 24
20Repair the short to voltage on the circuit where the test lamp remained illuminated. Refer to Wiring Repairs . Did you complete the repair?Go to Step 26
21Repair the short to ground on the circuit where the test lamp remained illuminated. Refer to Wiring Repairs . Did you complete the repair?Go to Step 26
22Repair the short to voltage on the ETC ignition 1 voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 26
23Repair the open or high resistance in the ETC ignition 1 voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 26
24Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 26
25Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 26
26Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 27
27Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The throttle angle and pedal angle may not correspond during this procedure.
IMPORTANT
The test lamp may momentarily flash when testing these circuits. This is considered normal.
IMPORTANT
The test lamp may momentarily flash when testing these circuits. This is considered normal.

DTC P2101

See also:
Evaporative Emission (EVAP) Canister Filter Replacement
Evaporative Emissions (EVAP) Hose Routing Diagram
Diagnostic System Check - Vehicle
Testing for Intermittent Conditions and Poor Connections
Connector Repairs
Circuit Testing
Wiring Repairs
Diagnostic Trouble Code (DTC) List - Vehicle
Engine Controls Connector End Views
Engine Control Module (ECM) Connector End Views
Intermittent Conditions
Control Module References
Lifting and Jacking the Vehicle
Service Programming System (SPS)
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Instrument Panel Cluster (IPC) Replacement
Checking Aftermarket Accessories
Inducing Intermittent Fault Conditions
Temperature vs Resistance
Restricted Exhaust
Altitude vs Barometric Pressure
DTC P0106
DTC P2135
Probing Electrical Connectors
Measuring Voltage Drop
Scan Tool Data List
Silicon Contamination of Heated Oxygen Sensors Notice
Alcohol/Contaminants-in-Fuel Diagnosis (without Special Tool)
Oil Consumption Diagnosis
Loss of Coolant
DTC P0641