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Engine Mechanical - 3.6l (Lfx) - Specifications Cadillac ATS I

Mechanical 32 illustrations ~253 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Automatic Transmission Flex Plate Bolt
First Pass30 N.m (1)22 lb ft (1)
Final Pass45 Degrees
Camshaft Cover Bolt10 N.m89 lb in
Camshaft Intermediate Drive Sprocket Bolt - Idler Sprocket58 N.m43 lb ft
Camshaft Position Actuator
Camshaft Bolt58 N.m43 lb ft
Oil Control Valve Bolt10 N.m89 lb in
Camshaft Position Sensor Bolt10 N.m89 lb in
Close Out Cover Bolt10 N.m89 lb in
Clutch Pressure Plate Bolts30 N.m22 lb ft
Connecting Rod Bolt
First Pass25 N.m (1)18 lb ft (1)
Final Pass110 Degrees
Coolant Drain Plug - M1450 N.m37 lb in
Coolant Drain Plug - M2075 N.m55 lb in
Coolant Outlet Bolt10 N.m89 lb in
Crankshaft Balancer Bolt
First Pass100 N.m (1)74 lb ft (1)
Final Pass150 Degrees
Crankshaft Main Bearing Bolt - Inner
First Pass20 N.m (1)15 lb ft (1)
Final Pass80 degrees
Crankshaft Main Bearing Bolt - Outer
First Pass15 N.m (1)11 lb ft (1)
Final Pass110 Degrees
Crankshaft Main Bearing Bolt - Side
First Pass30 N.m (1)22 lb ft (1)
Final Pass60 Degrees
Crankshaft Position Sensor Bolt10 N.m89 lb in
Crankshaft Rear Oil Seal Housing Bolt10 N.m89 lb in
Cylinder Head Bolt - M8
First Pass15 N.m (1)11 lb ft (1)
Final Pass75 Degrees
Cylinder Head Bolt - M11
First Pass30 N.m (1)22 lb ft (1)
Final Pass150 degrees
Cylinder Head Core Hole Plug75 N.m55 lb ft
Drive Belt Tensioner Bolt25 N.m18 lb ft
ECM
Bolt10 N.m89 lb in
Bracket Bolt - Front23 N.m17 lb ft
Bracket Bolt - Side10 N.m89 lb in
Grounding Bolt4.5 N.m40 lb in
ECT Sensor30 N.m22 lb ft
Engine Flywheel, Manual Trans, Bolt67 N.m (1)49 lb ft (1)
Engine Front Cover Studs15 N.m11 lb ft
Engine Front Cover Bolt - M615 N.m11 lb ft
Engine Front Cover Bolt - M8
First Pass20 N.m14 lb ft
Final Pass60 Degrees
Engine Front Cover Bolt - M1265 N.m48 lb ft
Engine Mount
Bracket Bolt to Engine Block - M8 (AWD)38 N.m28 lb ft
Bracket Bolt to Engine Block - M8 (RWD)22 N.m16 lb ft
Bracket Bolt to Engine Block - M1060 N.m44 lb ft
Nut to Engine Mount Bracket80 N.m59 lb ft
Nut to Frame80 N.m59 lb ft
Engine Oil Level Switch Bolt10 N.m89 lb in
Engine Wiring Harness Bracket
Bolt - Cylinder Head Rear40 N.m30 lb ft
Bolt - ECM Bracket Side23 N.m17 lb ft
Bolt - ECM Bracket Top10 N.m89 lb in
Bolt - Left Side Oil Filter Adapter10 N.m89 lb in
Bolt - Left Side Oil Pan10 N.m89 lb in
Bolt - Near Crankshaft Position Sensor50 N.m37 lb ft
Bolt - Right Side Block Front23 N.m17 lb ft
Bolt - Right Side Head Front10 N.m89 lb in
Engine Wiring Harness Ground
Bolt - ECM Bracket Top10 N.m89 lb in
Bolt - Left Cylinder Head Side10 N.m89 lb in
Bolt - Right Cylinder Head Rear10 N.m89 lb in
EVAP Purge Valve Bolt10 N.m89 lb in
Fuel Injection Fuel Rail Fuel Pressure Sensor33 N.m25 lb ft
Fuel Line Pressure Fuel Line Fitting Nuts50 N.m37 lb ft
Fuel Pump Bolts - High Pressure15 N.m (1)11 lb ft (1)
Fuel Rail Bolt25 N.m18 lb ft
Generator
Bolt50 N.m37 lb ft
Bracket Bolt - Front50 N.m37 lb ft
Bracket Bolt - Side22 N.m16 lb ft
Cable Nut13 N.m115 lb in
Ground Cable Bolt50 N.m37 lb ft
Heater Inlet and Outlet Pipe Assembly Bolts - M610 N.m89 lb in
Heater Inlet and Outlet Pipe Assembly Bolts - M822 N.m16 lb ft
Idler Pulley Bolt5843 lb ft
Ignition Coil Bolt10 N.m89 lb in
Intake Manifold
Brace Bolt - Engine Front Cover M1265 N.m48 lb ft
Brace Bolt/Ball Stud - Intake Manifold M610 N.m89 lb in
Ball Stud to Cam Cover M65 N.m44 lb in
Sight Shield Ball Stud10 N.m89 lb in
Tuning Valve Bolt10 N.m89 lb in
Upper-to-Cylinder Head Bolt - Long25 N.m18 lb ft
Upper-to-Cylinder Head Bolt - Short25 N.m18 lb ft
Upper-to-Lower Intake Manifold Bolt25 N.m18 lb ft
Knock Sensor Bolt25 N.m18 lb ft
Manifold Absolute Pressure Sensor (MAP) Bolt435 lb in
Oil Filter Cap25 N.m18 lb ft
Oil Filter Housing Adapter
Bolt - Cylinder Head M1058 N.m43 lb ft
Bolt - Engine Block M825 N.m18 lb ft
Oil Gallery Plug - M1450 N.m37 lb ft
Oil Gallery Plug - M2075 N.m55 lb ft
Oil Level Indicator Tube Bolt10 N.m89 lb in
Oil Pan Bolt- Block M825 N.m18 lb ft
Oil Pan Bolt- Crankshaft Rear Oil Seal Housing M610 N.m89 lb in
Oil Pan Drain Plug25 N.m18 lb ft
Oil Pan Windage Tray Bolt10 N.m89 lb in
Oil Pressure Sender20 N.m15 lb ft
Oil Pump Bolt25 N.m18 lb ft
Oxygen Sensor Pump Converter Pipe42 N.m31 lb ft
PCV Tube Bracket Bolt10 N.m89 lb in
Piston Oil Cooling Nozzle Bolt10 N.m89 lb in
Power Steering Pump
Bracket to Engine Bolt58 N.m43 lb ft
Pump to Bracket Bolt22 N.m16 lb ft
Reservoir Bolt - Lower25 N.m18 lb ft
Reservoir Bolt - Upper9 N.m80 lb in
Primary Camshaft Drive Chain
Left Lower Guide Bolt - Oil Pump - Second Design25 N.m18 lb ft
Tensioner Bolt25 N.m18 lb ft
Upper Guide Bolt25 N.m18 lb ft
Radiator Outlet Pipe
Bolt - Generator Bracket25 N.m18 lb ft
Bolt - Right Cylinder Head Rear58 N.m43 lb ft
Bolt - Thermostat Housing25 N.m18 lb ft
Secondary Air Injection (SAI) Check Valve Bolt25 N.m18 lb ft
Secondary Camshaft Drive Chain
Guide Bolt25 N.m18 lb ft
Shoe Bolt25 N.m18 lb ft
Tensioner Bolt25 N.m18 lb ft
Spark Plug18 N.m13 lb ft
Starter Motor
Bolt58 N.m43 lb ft
Cable Nut13 N.m115 lb in
Suction Tube Bolt10 N.m89 lb in
Suction Screen Bolt10 N.m89 lb in
Thermostat Housing Bolt10 N.m89 lb in
Throttle Body Bolt10 N.m89 lb in
Torque Converter Bolt60 N.m44 lb ft
Transmission
Mount Bolt to Transmission - RPO M8260 N.m45 lb ft
Range Selector Lever Nut9.5 N.m84 lb in
To Engine Bolt50 N.m37 lb ft
Water Pump Bolt
First Pass10 N.m (1)89 lb in (1)
Second Pass10 N.m89 lb in
Final Pass45 Degrees
Water Pump Pulley Bolt10 N.m89 lb in
1. Use NEW fastener.

Fastener Tightening Specifications

Engine Mechanical Specifications (LFX)

ApplicationSpecification
MetricEnglish
General
Engine TypeV-6
Displacement3.6 Liter220 cu in
RPOLFX
VIN3
Bore94 mm3.7008 in
Stroke85.6 mm3.37 in
Compression Ratio11.5:1
Firing Order1-2-3-4-5-6
Spark Plug Gap0.95-1.10 mm0.0375-0.0433 in
Block
Crankshaft Main Bearing Bore Diameter72.867-72.881 mm2.8688-2.8693 in
Cylinder Bore Diameter93.992-94.008 mm3.7005-3.7011 in
Cylinder Bore Out-of-Round - Production Max.0.026 mm0.001 in
Cylinder Bore Taper0.020 mm0.0008 in
Camshaft
Camshaft Bearing Inside Diameter - Front Number 135.000-35.020 mm1.3779-1.3787 in
Camshaft Bearing Inside Diameter - Middle and Rear Number 2-427.000-27.020 mm1.0630-1.0638 in
Camshaft End Play0.072-0.490 mm0.0028-0.0190 in
Camshaft Journal Diameter - Front Number 134.936-34.960 mm1.3754-1.3764 in
Camshaft Journal Diameter - Middle and Rear Number 2-426.936-26.960 mm1.0605-1.0614 in
Camshaft Journal Out-of-Round0.006 mm0.0002 in
Camshaft Journal to Bore Clearance0.040-0.084 mm0.0016-0.0033 in
Camshaft Lobe Lift - Exhaust42.425-42.725 mm1.6703-1.6821 in
Camshaft Lobe Lift - Intake42.385-42.685 mm1.6687-1.6805 in
Camshaft Runout - Front and Rear Number 1 and 40.025 mm0.0010 in
Camshaft Runout - Middle 2 and 30.050 mm0.0020 in
Valve Lift - Exhaust10.8 mm0.4252 in
Valve Lift - Intake10.8 mm0.4252 in
Connecting Rod
Connecting Rod Bearing Clearance0.010-0.070 mm0.0004-0.0026 in
Connecting Rod Bore Diameter - Bearing End59.620-59.636 mm2.3472-2.3479 in
Connecting Rod Bore Diameter - Pin End - Production24.009-24.019 mm0.9452-0.9456 in
Connecting Rod Bore Diameter - Pin End - Service Maximum24.021 mm0.9457 in
Connecting Rod Length - Center to Center152.400 mm6.0000 in
Connecting Rod Side Clearance0.095-0.355 mm0.00037-0.0140 in
Connecting Rod Width - Bearing End
Production21.775 mm0.8573 in
Service21.725-21.825 mm0.8553-0.8593 in
Connecting Rod Width - Pin End
Production21.775 mm0.8573 in
Service21.725-21.825 mm0.8553-0.8593 in
Crankshaft
Connecting Rod Journal Diameter55.992-56.008 mm2.2044-2.2050 in
Connecting Rod Journal Out-of-Round0.005 mm0.0002 in
Connecting Rod Journal Taper0.005 mm0.0002 in
Connecting Rod Journal Width
Production22.000 mm0.8661 in
Service21.920-22.080 mm0.8630-0.8693 in
Crankshaft End Play0.100-0.330 mm0.0039-0.0130 in
Crankshaft Main Bearing Clearance0.031-0.069 mm0.0012-0.0027 in
Crankshaft Main Journal Diameter67.992-68.008 mm2.6768-2.6775 in
Crankshaft Main Journal Out-of-Round0.005 mm0.0002 in
Crankshaft Main Journal Taper0.005 mm0.0002 in
Crankshaft Main Journal Thrust Wall
Runout0.000-0.040 mm0.0000-0.0016 in
Square0.000-0.010 mm0.0000-0.0004 in
Crankshaft Main Journal Width, #2, 4
Production24.000 mm0.9449 in
Service23.900-24.100 mm0.9409-0.9488 in
Crankshaft Main Journal Width, #3
Production24.400 mm0.9606 in
Service24.360-24.440 mm0.9591-0.9622 in
Crankshaft Pilot Bearing Bore Diameter20.965-20.995 mm0.8254-0.8266 in
Crankshaft Rear Flange Runout0.025 mm0.0010 in
Crankshaft Reluctor Ring Runout - Maximum1.500 mm0.0591 in
Crankshaft Runout0.030 mm0.0012 in
Crankshaft Thrust Bearing Clearance0.076-0.305 mm0.0030-0.0120 in
Crankshaft Thrust Surface - Height Diameter95.000 mm3.7401 in
Crankshaft Thrust Surface Runout0.040 mm0.0016 in
Cylinder Head
Valve Guide Bore - Exhaust6.000-6.020 mm0.2362-0.2370 in
Valve Guide Bore - Intake6.000-6.020 mm0.2362-0.2370 in
Valve Guide Installed Height14.050-14.550 mm0.5531-0.5728 in
Valve Lifter Bore Diameter12.008-12.030 mm0.4728-0.4736 in
Lubrication System
Oil Capacity - with Filter5.7 Liters6.0 Quarts
Oil Capacity - without Filter5.2 Liters5.5 Quarts
Oil Pressure - Minimum @ Idle69 kPa10 psi
Oil Pressure - Minimum @ 2,000 RPM138 kPa20 psi
Piston Cooling Jet Valve Opening Pressure1.7-2.3 bar25-33 psi
Piston Rings
Piston Ring End Gap
First Compression Ring - Nominal0.150-0.250 mm0.0059-0.0098 in
First Compression Ring - Maximum, Ring in Bore0.290 mm0.0114 in
Second Compression Ring - Nominal0.300-0.450 mm0.0118-0.0177 in
Second Compression Ring - Maximum, Ring in Bore0.490 mm0.0193 in
Oil Control Ring0.150-0.350 mm0.0059-0.0138 in
Piston Ring to Groove Clearance
First Compression Ring0.030-0.075 mm0.0012-0.0030 in
Second Compression Ring0.015-0.060 mm0.0006-0.0024 in
Oil Control Ring0.030-0.170 mm0.0012-0.0067 in
Piston Ring Thickness
First Compression Ring0.975-0.990 mm0.0384-0.0390 in
Second Compression Ring1.170-1.195 mm0.0461-0.0470 in
Oil Control Ring1.360-1.480 mm0.0535-0.0583 in
Pistons and Pins
Piston
Piston Diameter - Measured Over Skirt Coating93.976-94.014 mm3.6998-3.7013 in
Piston Diameter - Service Limit Minimum w/more than 10K miles93.926 mm3.6979 in
Piston Pin Bore Diameter24.004-24.009 mm0.9450-0.9452 in
Piston Ring Groove Width - First Compression Ring1.020-1.050 mm0.0402-0.0413 in
Piston Ring Groove Width - Second Compression Ring1.210-1.230 mm0.0476-0.0484 in
Piston Ring Groove Width - Oil Control Ring1.510-1.530 mm0.0594-0.0602 in
Piston to Bore Clearance - Production; Measured at Skirt Coating0.022-0.032 mm0.0009-0.0013 in
Piston to Bore Clearance - Service Limit Maximum, w/more than 10k miles0.050 mm0.0020 in
Pin
Piston Pin Clearance to Connecting Rod Bore - Production0.009-0.022 mm0.0004-0.0009 in
Piston Pin Clearance to Connecting Rod Bore - Service Maximum0.030 mm0.0012 in
Piston Pin Clearance to Piston Pin Bore - Production0.004-0.012 mm0.0002-0.0005 in
Piston Pin Clearance to Piston Pin Bore - Service Maximum0.015 mm0.0006 in
Piston Pin Diameter23.997-24.000 mm0.9448-0.9449 in
Piston Pin Length52.600-53.100 mm2.0709-2.0906 in
Valve System
Valves
Valve Face Angle44.25 degrees
Valve Face Runout0.0500 mm0.0020 in
Valve Face Width - ExhaustDO NOT GRIND, REPLACE VALVEDO NOT GRIND, REPLACE VALVE
Valve Face Width - IntakeDO NOT GRIND, REPLACE VALVEDO NOT GRIND, REPLACE VALVE
Valve Head Diameter - Exhaust30.470-30.730 mm1.1996-1.2098 in
Valve Head Diameter - Intake38.170-38.430 mm1.5028-1.5130 in
Valve Installed Height35.23-36.69 mm1.3870-1.4445 in
Valve Length - Exhaust95.11 mm3.74 in
Valve Length - Intake100.630 mm3.9618 in
Valve Seat Angle - Seating Surface45 degrees
Valve Seat Angle - Relief Surface30 degrees
Valve Seat Angle - Undercut Surface60 degrees
Valve Seat Roundness- Maximum0.025 mm0.0010 in
Valve Seat Runout - Maximum0.080 mm0.0031 in
Valve Seat Width - Exhaust Seating Surface1.400-1.800 mm0.0551-0.0709 in
Valve Seat Width - Exhaust Relief Surface0.700-0.900 mm0.0276-0.0354 in
Valve Seat Width - Intake Seating Surface1.000-1.400 mm0.0394-0.0551 in
Valve Seat Width - Intake Relief Surface0.500-0.700 mm0.0197-0.0276 in
Valve Stem Diameter - Exhaust5.945-5.965 mm0.2341-0.2348 in
Valve Stem Diameter - Intake5.945-5.965 mm0.2341-0.2348 in
Valve Stem-to-Guide Clearance - Exhaust0.035-0.075 mm0.0014-0.0030 in
Valve Stem-to-Guide Clearance - Intake0.035-0.075 mm0.0014-0.0030 in
Valve Lifters - Stationary Hydraulic Lash Adjuster (SHLA)
Valve Lifter (SHLA) Diameter11.989-12.000 mm0.4720-0.4724 in
Valve Lifter (SHLA)-to-Bore Clearance0.008-0.041 mm0.0003-0.0016 in
Rocker Arms
Valve Rocker Arm Ratio1.68 to 1
Valve Rocker Arm Roller Diameter17.750-17.800 mm0.6988-0.7008 in
Valve Springs
Valve Spring Coil Thickness3.250 x 3.900 mm0.1280 x 0.1535 in
Valve Spring Diameter - Inside Top12.200-12.700 mm0.4803-0.5000 in
Valve Spring Diameter - Outside Top20.250 mm0.7972 in
Valve Spring Diameter - Inside Bottom17.950-18.450 mm0.7067-0.7264 in
Valve Spring Diameter - Outside Bottom26.000 mm1.0236 in
Valve Spring Free Length42.500-45.500 mm1.6732-1.7913 in
Valve Spring Installed Height - Closed35.000 mm1.3779 in
Valve Spring Installed Height - Open24.000 mm0.9449 in
Valve Spring Load - Closed247-273 N56-61 lb
Valve Spring Load - Open598-662 N134-149 lb

Engine Mechanical Specifications (LFX)

Adhesives, Fluids, Lubricants, and Sealers

ApplicationType of MaterialGM Part Number
United StatesCanada
Block Pan RailSealant1237852188901148
Camshaft PrelubeLubricant8886258688862827
Coolant Drain Threaded PlugSealant1234600410953480
Coolant Expansion PlugsThreadlocker1234538210953489
Coolant and Oil Plug ThreadsSealant1234600410953480
Crankshaft Bearing Surfaces5W-301929300019286321
Crankshaft Connecting Rod Bearing Journal5W-301929300019286321
Crankshaft Prelube5W-301929300019286321
Crankshaft Rear Oil Seal HousingSealant1237852188901148
Engine Front Cover/Split LinesSealant1237852188901148
Engine Oil5W-301929300019386321
Fuel Injection Fuel Rail Fuel Pressure Sensor Sealing Cone/Threads5W-301929300019286321
Fuel Rail Sealing Cone/Threads5W-301929300019286321
Ignition CoilsLubricant1926090119260902
Oil Gallery Threaded PlugSealant1234600410953480
Oil Pan, Engine Front Cover, Crankshaft Rear Oil Seal HousingSealant12378521 (150g cartridge)88901148
88861417 (75 gram squeeze tube)88861418
Piston Pin Bores5W-301929300019286321
Positive Crankcase Ventilation (PCV) OrificeSealant1237852188901148
Stationary Hydraulic Lash Adjuster (SHLA)5W-301929300019286321
SHLA Bores in Cylinder Head5W-301929300019286321
SHLA Pivot Spheres5W-301929300019286321
Thread RepairCleaner8886265088901247
Threadlocker8902129710953488
Thread Repair Cutting OilLubricant1052864992881
Valve Stem/Guide ID5W-301929300019286321

Adhesives, Fluids, Lubricants, and Sealers

Scheme 132

Scheme 132: Left Cylinder Head Camshaft Cover Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A20320420522.50.885818.00.7087
2M6 x 1.0201202N/A203204205THRUTHRU
3M6 x 1.0701N/AN/A20320420528.51.122024.00.9449
4M20 x 1.5715716N/A71771871925.00.984217.00.6693

Left Cylinder Head Camshaft Cover Face

Scheme 133

Scheme 133: Left Cylinder Head Front Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A208209210THRUTHRU
2M12 x 1.75856857N/A85885941640.01.574832.51.2795
3M8 x 1.25206207N/A20820921018.00.708722.50.8858

Left Cylinder Head Front Face

Scheme 134

Scheme 134: Left Cylinder Head Intake Face (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055

Left Cylinder Head Intake Face (LLT)

Scheme 135

Scheme 135: Left Cylinder Head Intake Face (LF1)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055

Left Cylinder Head Intake Face (LF1)

Scheme 136

Scheme 136: Left Cylinder Head Exhaust Face (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321421533.51.318927.01.0630
2M12 x 1.5705706N/A70770870927.51.082713.00.5118
3M6 x 1.0201202N/A20320420522.50.885818.00.0000
4M8 x 1.25206207N/A20820921028.51.122023.00.9055

Left Cylinder Head Exhaust Face (LLT)

Scheme 137

Scheme 137: Left Cylinder Head Exhaust Face (LF1)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321421533.51.318927.01.0630
2M12 x 1.5705706N/A70770870927.51.082713.00.5118
3M6 x 1.0201202N/A20320420522.50.885818.00.0000
4M10 x 1.5211212N/A21321421526.51.043320.00.7874

Left Cylinder Head Exhaust Face (LF1)

Scheme 138

Scheme 138: Left Cylinder Head Rear Face (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321421533.51.318927.01.0630

Left Cylinder Head Rear Face (LLT)

Scheme 139

Scheme 139: Left Cylinder Head Rear Face (LF1)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321421533.51.318927.01.0630

Left Cylinder Head Rear Face (LF1)

Scheme 140

Scheme 140: Right Cylinder Head Camshaft Cover Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A203204205THRUTHRU
2M6 x 1.0701N/AN/A20320420528.51.122024.00.9449
3M20 x 1.5715716N/A71771871925.00.984217.00.6693
4M6 x 1.0201202N/A20320420522.50.885818.00.7087

Right Cylinder Head Camshaft Cover Face

Scheme 141

Scheme 141: Right Cylinder Head Front Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A208209210THRUTHRU
2M6 x 1.0201202N/A20320420522.50.888018.00.7087
3M6 x 1.0201202N/A203204205THRUTHRU
4M8 x 1.25206207N/A20820921028.51.122023.00.9055
5M12 x 1.75856857N/A85885941640.01.574832.51.2795

Right Cylinder Head Front Face

Scheme 142

Scheme 142: Right Cylinder Head Intake Face (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055

Right Cylinder Head Intake Face (LLT)

Scheme 143

Scheme 143: Right Cylinder Head Intake Face (LF1)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055

Right Cylinder Head Intake Face (LF1)

Scheme 144

Scheme 144: Right Cylinder Head Exhaust Face (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A20320420522.50.885818.00.0000
2M10 x 1.5211212N/A21321421533.51.318927.01.0630
3M8 x 1.25206207N/A20820921028.51.122023.00.9055

Right Cylinder Head Exhaust Face (LLT)

Scheme 145

Scheme 145: Right Cylinder Head Exhaust Face (LF1)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A20320420522.50.885818.00.0000
2M10 x 1.5211212N/A21321421533.51.318927.01.0630
3M8 x 1.25206207N/A20820921028.51.122023.00.9055
4M10 x 1.5211212N/A21321421526.51.043320.00.7874

Right Cylinder Head Exhaust Face (LF1)

Scheme 146

Scheme 146: Right Cylinder Head Rear Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321421533.51.318927.01.0630

Right Cylinder Head Rear Face

Scheme 147

Scheme 147: Engine Block Front
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055
2M10 x 1.5211212N/A21321421533.51.318927.01.0630
3M8 x 1.25206207N/A208209210THRU22.00.8661
4M8 x 1.25206207N/A208209210THRUTHRU
5M10 x 1.5211212N/A21321421528.01.102428.01.1024
6M10 x 1.5211212N/A213214215THRU20.00.7874
7M10 x 1.5211212N/A213214215THRU28.01.1024

Engine Block Front

Scheme 148

Scheme 148: Engine Block Left Side
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055
2M20 x 1.5715716N/A71771871930.01.181020.00.7874
3M10 x 1.5211212N/A21321421533.51.319027.01.0630
4M14 x 1.5409410N/A411412735THRU15.00.5905
5M8 x 1.25206207N/A20820941516.50.649611.00.4331

Engine Block Left Side

Scheme 149

Scheme 149: Engine Block Right Side
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A20320420522.50.885818.00.7087
2M8 x 1.25206207N/A20820921028.51.122023.00.9055
3M14 x 1.5409410N/A411412735THRU15.00.5905
4M10 x 1.5211212N/A21321421533.51.319027.01.0630

Engine Block Right Side

Scheme 150

Scheme 150: Engine Block Rear
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321442033.51.319027.01.0630
2M6 x 1.0201202N/A20320420522.50.885818.00.7087
3M14 x 1.5409410N/A411412735THRU15.00.5905
4M10 x 1.5211212N/A21321421639.51.555133.01.2992
5M10 x 1.5211212N/A213214420THRUTHRU

Engine Block Rear

Scheme 151

Scheme 151: Engine Block Bottom
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 2.0720N/AN/A72172210456.02.204749.01.9291
2M8 x 1.25702N/AN/A70370462046.01.811040.51.5945
3M8 x 1.25206207N/A20820921028.51.122023.00.9055
4M6 x 1.0201202N/A203204205THRUTHRU

Engine Block Bottom

Scheme 152

Scheme 152
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M8 x 1.25206207N/A20820921028.51.122023.00.9055
2M11 x 2.0723N/AN/A724725108102.54.035494.03.7008

Engine Block Left Deck Face

Scheme 153

Scheme 153: Engine Block Right Deck Face
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M11 x 2.0723N/AN/A724725108102.54.035494.03.7008
2M8 x 1.25206207N/A20820921028.51.122023.00.9055

Engine Block Right Deck Face

Scheme 154

Scheme 154: Engine Front Cover
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A203204205THRUTHRU
2M8 x 1.25206207N/A20820921028.51.122023.00.9055
3M6 x 1.0201202N/A20320420521.50.846518.00.7087
4M10 x 1.5211212N/A213214215THRUTHRU
5M10 x 1.5211212N/A21321442032.51.279527.01.0630

Engine Front Cover

Scheme 155

Scheme 155: Intake Manifold - Top (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A203204205THRUTHRU

Intake Manifold - Top (LLT)

Scheme 156

Scheme 156: Intake Manifold - Front (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A203204205THRUTHRU

Intake Manifold - Front (LLT)

Scheme 157

Scheme 157: Intake Manifold - Rear (LLT)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A203204205THRUTHRU

Intake Manifold - Rear (LLT)

Scheme 158

Scheme 158: Oil Pan Front (RWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A21321442033.51.318927.01.0630
2M8 x 1.25206207N/A20820921028.51.122023.00.9055
3M8 x 1.25610N/AN/A20820962037.51.476432.01.2598

Oil Pan Front (RWD)

Scheme 159

Scheme 159: Oil Pan Left Side (RWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M6 x 1.0201202N/A20320420522.50.885818.00.7087

Oil Pan Left Side (RWD)

Scheme 160

Scheme 160: Oil Pan Right Side (RWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M12 x 1.75856857N/A858859416THRUTHRU

Oil Pan Right Side (RWD)

Scheme 161

Scheme 161: Oil Pan Rear (RWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A213214215THRUTHRU
2M10 x 1.5211212N/A21321421533.51.318927.01.0630

Oil Pan Rear (RWD)

Scheme 162

Scheme 162: Oil Pan Rear (AWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A213214215THRUTHRU
2M10 x 1.5211212N/A21321421533.51.318927.01.0630

Oil Pan Rear (AWD)

Scheme 163

Scheme 163: Oil Pan Top (RWD)
Hole LocationThread SizeDrillCounter Bore ToolStop CollarTapDriverInsertDrill Depth (Maximum)Tap Depth (Minimum)
J 42385MM(IN)MM(IN)
1M10 x 1.5211212N/A213214215THRUTHRU

Oil Pan Top (RWD)