11 11 Engine block
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 2AZ Main bearing screws | S62 / N62 / N62TU / N73 | M11 | Replace screws Do not wash off screw coating | |
| Jointing torque | 20 Nm | |||
| Torque angle | 100° | |||
| Main bearing screws Engine block lower section to upper section | N40 / N42 / N45 / N46 | M10 | Replace screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 70° |
TECHNICAL DATA - ENGINE BLOCK
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 3AZ Taper screw mount on main bearing | ||||
| Screws and spacer bolts | M60 / M62 / M70 / S70 / M73 / S62 | M8 | Replace screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 45° | |||
| N62 / N62TU / N73 | M8 | 34 Nm | ||
| Threaded support sleeves | M70 / M60 / M62 / S70 / M73 / S62 | 10 Nm | ||
| N62 / N62TU / N73 | 6 Nm | |||
| 4AZ Struts/bracing shell | M67 | M10.9 | 66 Nm | |
| M10 | 43 Nm | |||
| M8 | 22 Nm | |||
| 5AZ Drain plug for coolant in engine block | M14 x 1.5 | 25 Nm | ||
| 6AZ Main oil gallery seal plugs | M16 x 1.5 | 34 Nm | ||
| M18x1.5 | 40 Nm | |||
| N62 / N62TU / N73 | M18x1.5 | Insert screw with Loctite | 25 Nm | |
| N40 / N42 / N45 / N46 | M16x1.5 | 36 Nm | ||
| Main oil gallery, rear (seal plugs with control valve) | M62 / S62 | M18x1 | 10 Nm | |
| 7AZ Oil spray nozzle on engine block | M6 | 10 Nm | ||
| Oil spray nozzle screwed into bearing seat (coat thread with Loctite 243) | M73 | M8x1 | 5 Nm | |
| Oil spray nozzle to engine block (banjo bolt) | M8x1 | 12 Nm | ||
| 8AZ Pressure holding valve to crankcase (1bar) | S54 / B32 | 20 Nm |
TECHNICAL DATA - ENGINE BLOCK
11 12 Cylinder Head with Cover
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 7AZ Cylinder head bolts | M70 / S70 / M73 | M10 | Replace screws Do not wash off coating | |
| Jointing torque | 30 Nm | |||
| Torque angle | 60° | |||
| Torque angle | 60° | |||
| 8AZ Cylinder head bolts | M60 / M62 / S62 | M10 | Replace screws Do not wash off coating | |
| Jointing torque | 30 Nm | |||
| Torque angle | 80° | |||
| Torque angle | 80° | |||
| N62 / N62TU / N73 | M10 | Replace screws Do not wash off coating | ||
| Jointing torque | 30 Nm | |||
| Torque angle | 90° | |||
| Torque angle | 90° |
TECHNICAL DATA - CYLINDER HEAD WITH COVER
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 11AZ Cylinder head cover | All | M6 | 10 Nm | |
| All | M7 | 15 Nm | ||
| M21 | M8 | 15 Nm | ||
| 12AZ Oil trap to cylinder head cover | M21 | M8 | 17 Nm | |
| 13AZ Timing case to cylinder head | All | M7 | 15 Nm | |
| All | M8 | 20 Nm | ||
| 14AZ Plug for oil channel (microencapsulated) | M47 / M57 | M12 x 1.5 | 20 Nm | |
| 15AZ Vent plugs to cylinder head (coolant) | M67 | 2 Nm |
TECHNICAL DATA - CYLINDER HEAD WITH COVER
11 13 Oil Pan
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Oil drain plug | M12 x 1.5 | 25 Nm | ||
| M18 x 1.5 | 35 Nm | |||
| M22 x 1.5 | 60 Nm | |||
| 2AZ Oil pan on engine block | M6 8.8 | 10 Nm | ||
| M6 10.9 | 12 Nm | |||
| N40 / N42 / N45 / N46 | M8 8.8 | Replace screws | 30 Nm | |
| M8 8.8 | 22 Nm | |||
| Oil sump, lower section to upper section | M6 8.8 | 10 Nm | ||
| N62TU | M8 | 24 Nm | ||
| M8 8.8 | 22 Nm | |||
| Oil sump bottom section to top section with microencapsulated screws | M6 10.9 | Replace screws | 12 Nm | |
| Oil sump upper section to crankcase | N62TU | M6 | 10 Nm | |
| N62TU | M8 | 20 Nm |
TECHNICAL DATA - OIL PAN
11 14 Case Covers
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Timing case and timing case cover top and bottom | M6 | 10 Nm | ||
| M7 | 15 Nm | |||
| M8 | 22 Nm | |||
| M10 | 47 Nm | |||
| 2AZ End cover, front/rear, to engine block | M6 | 10 Nm | ||
| M8 | 22 Nm | |||
| 3AZ Bearing pin to timing case cover | M51 / M41 / M47 | M42x1.5 | 65 Nm | |
| 4AZ Screw plug or connection piece to timing case cover Screw plug to timing case cover | M51 / M41 / M47 | M20x1.5 | 30 Nm | |
| Screw plug to timing case cover | M57 / M47TU / M57TU | M30x1 | 70 Nm | |
| Screw plug to timing case cover | M57 / M47TU | M40x1.5 | 30 Nm | |
| 5AZ End cover, top/rear (water jacket), to engine block | N62TU / N73 | M6 | 10 Nm | |
| 6AZ Lower timing case cover to crankcase | N62TU | M8 | 20 Nm | |
| 7AZ Upper timing case to cylinder head | N62TU | M6 | 10 Nm | |
| 8AZ End cover, rear, to crankcase | N62TU | M6 | 10 Nm |
TECHNICAL DATA - CASE COVERS
11 21 Crankshaft and Bearings
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Increment wheel on crankshaft | S54 | M5 10.9 | Replace screws | |
| Jointing torque | 5.0 Nm | |||
| Torque angle | 45° | |||
| Increment wheel on crankshaft | M5 10.9 | Replace screws | 13 Nm | |
| Increment wheel on crankshaft | M5 8.8 | Replace screws | 5.5 Nm |
TECHNICAL DATA - CRANKSHAFT AND BEARINGS
11 22 Flywheel
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Flywheel to crankshaft | ||||
| Manual transmission flywheel to crankshaft | S62 / M60/1 / M60/2 / M62 | Do not install with screw retaining compound. Bolts are a component part of the flywheel. Screw threads oiled. | 105 Nm | |
| Manual transmission flywheel to crankshaft | M40 / M42 / M43 / M43TU / M44 / M70 / S70 / M73 / M57TU | Replace screws | 120 Nm | |
| M57 / M47 / M47TU | Replace screws | 105 Nm | ||
| Automatic flywheel to crankshaft | N62 / N62TU / N73 | Replace screws | 105 Nm | |
| Automatic flywheel to crankshaft | M57 / M57TU / M47 / M47TU / M67 / M67TU | Replace screws | 121 Nm | |
| Manual transmission flywheel to crankshaft | N62 | Do not install with screw retaining compound. Bolts are a component part of the flywheel. Screw threads oiled. | 120 Nm |
TECHNICAL DATA - FLYWHEEL
11 23 Vibration Damper
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Vee belt pulley on crankshaft | M10 | Replace nut | 190 Nm | |
| 2AZ Vibration damper / hub to crankshaft | M20 / M21 / M50 / M52 / M52TU / S50 US / S52 / M54 / M56 | M18 x 1.5 | Replace screws | 410 Nm |
| M30 / S14 / S38 / B35 | M24 x 1.5 | Replace nut | 440 Nm | |
| M41 / M47 / M47TU / M51 / M60 / M62 | M18 x 1.5 | Replace screw | ||
| Jointing torque | 100 Nm | |||
| Torque angle | 60° | |||
| Torque angle | 60° | |||
| Torque angle | 30° | |||
| N62 / N62TU / N73 | M18 x 1.5 | Replace screw Grease head | ||
| Jointing torque | 100 Nm | |||
| Torque angle | 60° | |||
| Torque angle | 60° | |||
| Torque angle | 60° | |||
| M70 / S70 / M73 | M18 x 1.5 | Replace screw | ||
| Jointing torque | 100 Nm | |||
| Torque angle | 60° | |||
| Torque angle | 60° | |||
| M57 / M57TU / M67 / M67TU | M10 | Replace screws | ||
| Jointing torque | 40 Nm | |||
| Torque angle | 60° | |||
| Torque angle | 60° |
TECHNICAL DATA - VIBRATION DAMPER
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 3AZ Belt pulley / vibration damper to hub | S38 / B36 | M8 10.9 | 34 Nm | |
| N40 / N42 / N45 / N46 / S38 / B38 | M8 10.9 | 34 Nm | ||
| All / others | M8 | 22 Nm | ||
| 4AZ Belt pulley to vibration damper | S38 / B35 | M8 8.8 | 22 Nm | |
| S50 | M8 8.8 | 22 Nm | ||
| 5AZ Sprocket with hub or hub to crankshaft | M40 | M16 x 1.5 | Replace screw | 310 Nm |
| M42 / M43 / M43TU / M44 | M16 x 1.5 | Replace screw | 330 Nm | |
| 6AZ Hub to crankshaft | N40 / N42 / N45 / N46 | M16 x 1.5 | Replace screw | 300 Nm |
TECHNICAL DATA - VIBRATION DAMPER
11 24 Connecting Rods and Bearings
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Connecting rod bolts | M10 / M30 | Replace, wash and oil screws | 55 Nm | |
| M20 / M21 / M40 / M41 / M42 / M43 / M43TU / M44 / M47 / M47TU / M50 / M51 / M52 / M52TU / M54 / M56 / M57 / M57TU / S52 / S50 US / M70 / S70 / M73 / N40 / N42 / N45 / N46 / N62 / N73 / N62S / N62TU | Replace, wash and oil screws | |||
| Application torque | 5 Nm | |||
| Jointing torque | 20 Nm | |||
| Torque angle | 70° | |||
| M60 / M62 | Replace, wash and oil screws | |||
| Application torque | 5 Nm | |||
| Jointing torque | 20 Nm | |||
| Torque angle | 80° | |||
| M67 | Replace screws, do not wash off screw coating | |||
| Application torque | 5 Nm | |||
| Jointing torque | 20 Nm | |||
| Torque angle | 85° |
TECHNICAL DATA - CONNECTING RODS AND BEARINGS
11 28 V-ribbed belt with Tension and Deflection Element
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Idler lever to alternator bracket | M43 | M10 10.9 | Replace screw | 90 Nm |
| 2AZ Plug for bearing pin | M51 / M41 / M47 | M35 x 3 | 20 Nm | |
| 3AZ Belt tensioner to engine block | N40 / N42 / N45 / N46 | M10 | 40 Nm | |
| 4AZ Belt tensioner to engine block | N62TU | M10 | 42 Nm |
TECHNICAL DATA - V-RIBBED BELT WITH TENSION AND DEFLECTION ELEMENT
11 31 Camshaft
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Camshaft bearing cap | M6 | 10 Nm | ||
| M7 | 14 Nm | |||
| M7- 8.8 | 15 Nm | |||
| M8 | 20 Nm | |||
| 2AZ Sprocket to camshaft | M20 / M21 / M40 | M10 | 65 Nm | |
| 3AZ Sprocket to camshaft flange | M60 / M62 | M6 | 15 Nm | |
| M6 | 10 Nm | |||
| M50 / M52 / M52TU / M54 / M56 / S52 / S50 US / M50 / VANOS | M7 | |||
| Application torque | 5 Nm | |||
| Jointing torque | 20 Nm | |||
| M7 | 15 Nm | |||
| 4AZ Sprocket to camshaft | M51 / M41 / M47 / M57 | M12 x 1.5 | Replace screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 35° | |||
| M47TU / M57TU | M12 x 1.5 | Replace screws | ||
| Jointing torque | 20 Nm | |||
| Torque angle | 50° | |||
| M67 | M12 x 1.5 | Replace screws | ||
| Jointing torque | 20 Nm | |||
| Torque angle | 90° | |||
| 5AZ Toothed shaft to inlet camshaft | M52 / S52 / S50 US / M50 / VANOS | M14 x 1.5 | ||
| Jointing torque | 40 Nm | |||
| Torque angle | 60° |
TECHNICAL DATA - CAMSHAFT
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 6AZ Flange to camshaft | M30 | 145 Nm | ||
| 7AZ Screw plug for chain tensioner | M50 / S50 US / S62 | M22 x 1.5 | 50 Nm | |
| M22 x 1.5 | 40 Nm | |||
| 8AZ Cylinder for chain tensioner plunger | M67 | M22 x 1.5 | 45 Nm | |
| N40 / N42 / N45 / N46 / N62 / N62TU / N73 | M22 x 1.5 | 65 Nm | ||
| M50 / M52 / M52TU / M54 / M56 / S52 / S50 US | M26 x 1.5 | 70 Nm | ||
| M26 x 1.5 | 50 Nm | |||
| 9AZ Bearing flange on engine block | M60 | M6 | 13 Nm | |
| 10AZ Reversing rail on engine block | M62 / S62 | M6 / M7 | 14 Nm | |
| 11AZ Screw-in pin on camshaft | M7 | 20 Nm | ||
| Nut on screw-in pin | M6 | 10 Nm | ||
| 12AZ Bearing pin for sliding and tensioning rails | M41 / M47 / M47TU / M51 / M57 / M57TU | M16 x 1.5 | 20 Nm | |
| M67 | M16 x 1.5 | 26 Nm | ||
| 13AZ Signal disk to camshaft | S62 / S54 | M16 x 1.5 | 50 Nm | |
| 14AZ Sensor gear to camshaft | N62 / N62TU / N73 | M14 x 1.5 | 30 Nm |
TECHNICAL DATA - CAMSHAFT
11 36 Variable Camshaft Control
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ 4/2-way valve/solenoid valve to VANOS housing | M52 / M52TU / M54 / M56 / S52 / S50 US / M50 / VANOS | 30 Nm | ||
| 2AZ Banjo bolt to VANOS adjustment unit | M52 / M52TU / M54 / M56 / S52 / S50 US / M50 / VANOS | M14 x 1.5 | 32 Nm | |
| 3AZ Screw plug to VANOS adjustment unit | M52 / M52TU / M54 / M56 / S52 / S50 US / M50 / VANOS | M22 x 1.5 | 50 Nm | |
| 4AZ Left-hand thread: Set screw for hydraulic piston to toothed shaft | M52TU / M54 / M56 | M6 | 10 Nm | |
| 5AZ Hydraulic line for VANOS to oil filter equipment carrier | M52 / M52TU / M54 / M56 / S52 / S50 US / M50 / VANOS | 32 Nm | ||
| 6AZ Collar nut on spline shaft | S50 | M6 | 9 Nm | |
| 7AZ Cover to VANOS adjustment unit (hydraulic piston inlet side) | S50 | M5 | 5 Nm | |
| 8AZ Filter screw to VANOS adjustment unit | S50 | M10x1 | 12 Nm | |
| 9AZ Pressure line to VANOS adjustment unit | S62 / S54 | M10 x 1 | 13 Nm | |
| Pressure line to pressure accumulator and VANOS adjustment unit | S50 | M12 x 1 | 20 Nm | |
| 10AZ Cover for solenoid valve to VANOS adjustment unit | S50 / B30 | M5 8.8 | 6 Nm | |
| S50 / B32 | M5 10.9 | 8 Nm | ||
| S62 | M7 10.9 | 19 Nm | ||
| 11AZ Cover to VANOS adjustment unit (exhaust side) | S54 / S50 / B32 | M6 10.9 | 13 Nm | |
| 12AZ Solenoid valve on distributor | M62 / VANOS | M27x1.5 | 25 Nm | |
| 13AZ Left-hand thread: Exhaust chain wheel to exhaust camshaft | M62 / VANOS | M12x1.5 | 125 Nm | |
| 14AZ Left-hand thread: VANOS adjustment unit to inlet camshaft | M62 / VANOS | M12x1.5 | 110 Nm | |
| 15AZ Left-hand thread: Nut of sensor gear screw fitting | M62 / VANOS | M18x1.5 | 40 Nm | |
| 16AZ Adjustment unit to exhaust or inlet camshaft | N40 / N42 / N45 / N46 | M10x1 | Replace screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 90° | |||
| Torque angle | 90° | |||
| N62 / N62TU / N73 | M10x1 | Replace screws | ||
| Torque | 80 Nm | |||
| 17AZ Non-return valve | N62 / N62TU / N73 | M14x1.5 | 20 Nm |
TECHNICAL DATA - VARIABLE CAMSHAFT CONTROL
11 37 Variable valve gear
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Magnet wheel to eccentric shaft | N42 / N46 / N62 / N62TU / N73 | M6 | Stainless steel screw | 8 Nm |
TECHNICAL DATA - VARIABLE CAMSHAFT CONTROL
11 41 Oil Pump with Strainer and Drive
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Screw plug for pressure relief valve | M10 / M30 | 40 Nm | ||
| M20 | 30 Nm | |||
| 2AZ Oil pump to crankcase | N62 / N62TU / N73 | M8 10.9 | 34 Nm | |
| M8 | 23 Nm | |||
| 3AZ Oil pump cover | M6 | 10 Nm | ||
| 4AZ Sprocket to oil pump | M6 | 10 Nm | ||
| N40 / N42 / N45 / N46 | M10 x 1 | 30 Nm | ||
| M10 x 1 | 25 Nm | |||
| M10 | 45 Nm | |||
| 5AZ Oil pump to balancing shaft housing | M47TU | M6 10.9 | 14 Nm | |
| M47TU | M7 10.9 | 25 Nm |
TECHNICAL DATA - OIL PUMP WITH STRAINER AND DRIVE
11 42 Oil Filter and Pipes
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Oil filter (one-way cartridge) (tightening torque by hand as specified on easy-change filter) | Nm | |||
| 2AZ Full flow oil filter (cover) | M8 | 22 Nm | ||
| M10 | 33 Nm | |||
| M12 | 33 Nm | |||
| Screwed-on cover | 25 Nm | |||
| 3AZ Oil filter housing and lines on crankcase | M8 | 22 Nm | ||
| M20 x 1.5 | 40 Nm |
TECHNICAL DATA - OIL FILTER AND PIPES
11 43 Guide tube for oil dipstick
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ | M8 | 22 Nm | ||
| 2AZ | N62TU | M8 | 19 Nm |
TECHNICAL DATA - GUIDE TUBE FOR OIL DIPSTICK
11 51 Water Pump and Drive
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Water pump to crankcase | M6 | 10 Nm | ||
| M7 | 15 Nm | |||
| M8 | 22 Nm | |||
| 2AZ Water pump to power steering pump | N40 / N42 / N45 / N46 | M8 10.9 | 32 Nm |
TECHNICAL DATA - WATER PUMP AND DRIVE
11 52 Fan
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Fan clutch on water pump Coupling nut (left-hand threads) | All | 40 Nm | ||
| M54 | 45 Nm | |||
| 2AZ Fan to fan clutch | All | 10 Nm |
TECHNICAL DATA - FAN
11 53 Thermostat and Connections
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Thermostat housing | All | M6 | 10 Nm | |
| 2AZ Bleeder screw | All | M8 | 8 Nm |
TECHNICAL DATA - THERMOSTAT AND CONNECTIONS
11 61 Intake manifold
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Intake manifold on cylinder head | All | M8 | 22 Nm | |
| All | M7 | 15 Nm | ||
| All | M6 | 10 Nm | ||
| 2AZ Soundproofing hood to holder | M60/1 / M60/2 / M62 | M6 | 8 Nm |
TECHNICAL DATA - INTAKE MANIFOLD
11 62 Exhaust manifold
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | All | M6 | Replace nuts | 10 Nm |
| M50 / M52 / M52TU / M54 / M56 / S52 / S50 US | M7 | Replace nuts | 20 Nm | |
| All / others | M7 | Replace nuts | 15 Nm | |
| M10 | M8 | Upper row of staybolts installed with bolt cement | ||
| 23 Nm | ||||
| M21 | M8 | 12 Nm | ||
| Replace nuts Retighten after 2000 km Slacken nuts by a 1/4 turn | ||||
| 12 Nm | ||||
| M41 / M47 / M47TU / M51 / M57 / M57TU | M8 | Replace nuts | 20 Nm | |
| All / others | M8 | Replace nuts | 23 Nm |
TECHNICAL DATA - EXHAUST MANIFOLD
11 78 Emission control, Lambda oxygen sensor
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Oxygen control sensor; oxygen monitor sensor | All | M18 x 1.5 | 50 Nm |
TECHNICAL DATA - EMISSIONS-CONTROL, LAMBDA OXYGEN SENSOR