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Maintenance and General Information - Special Tools - e90 BMW M3 E90

Oem General Information 54 illustrations ~4564 words

SI number

01 22 06 (307)

Scheme 91

Scheme 91: SI number

Assembly stand MW

Note. (Assembly stand with universal flange) For mounting engines from S85

01 25 04 (155)

Consisting of

1 = 0495188 Assembly stand

2 = 0495189 Tool

Note. (Universal flange)

Scheme 92

Scheme 92: SI number

3 = 0495200 Crank

4 = 0495201 Cover

Note. (Protective hood)

5 = 0495202 Oddments tray

Note. (Oddments tray for small parts)

6 = 0495203 Shaped element

Note. (Rear shaped pan)

7 = 0495204 Collection pan

Note. (Oil collection pan)

8 = 0495205 Shaped element

Note. (Front shaped pan)

= 0495206

9 = 0495206 Wheel

Note. (Front wheel (without stop))

10 = 0495207 Wheel

Note. (Rear wheel (with stop))

11 = 0495208 Mat

Note. (Checker mat set)

Replaced by: 0495187

Note. For accommodating engine, transmission and rear axle, replaced by 00 1 450 (passenger car) Release for motorcycle only! Replaced by 00 2 300 (0 495 187)

Consisting of

1 = 0490119 Frame

Note. (tube frame) Release for motorcycle only!

2 = 0490120 Fixture

Note. (Mounting head without mounting flange)

3 = 0490121 Fixture

Note. (Mounting flange (2 pieces required)) Release for motorcycle only!

Scheme 93

Scheme 93: Assembly stand MW

4 = 0490122 Fuse

5 = 0490123 Fitting aid

Note. (Locking of mounting flange)

6 = 0490124 Lever

Note. (release lever)

= 0490125

7 = 0490125 Wheel

Note. (wheel without brake) Release for motorcycle only!

8 = 0490126 Wheel

Note. (wheel with brake) Release for motorcycle only!

9 = 0490127 Oddments tray

Note. (storage plate)

Awl MW

Note. Diameter 3 mm

Storage Location

A21

01 28 06 (331)

Scheme 94

Scheme 94: SI number

Base frame MW

Note. 4 m special tool cabinet. USA version

Basic frame MW

Note. Length 4040 mm/height 2150 mm/depth 680 mm Replaced by 00 1 000 (0 494 897) See Service Information (bulletin) 01 10 04 (092)

Scheme 95

Scheme 95: Basic frame MW

Note. (Base frame) Frame for special tool board. Replaced by 00 0 220 (0 493 777), 00 0 221 (0 493 778), 00 0 224 (0 493 781)

Cable cabinet MW

Note. (Cable cabinet II, complete) For extended accommodation of adapter cables, measuring equipment and testers

00 02 99 (399)

Consisting of

4 = 0494120 Drawer block

Note. For cable cabinet II only

Scheme 96

Scheme 96: SI number

5 = 0494121 Holder

Note. (holder) Holder set for test adapters. For cable cabinet II only

1 = 0493522 Film

Note. (Film set II) For identifying storage locations in cable cabinet II - valid status in each case

2 = 0493523 Holder

Note. (Cable holder set - H -) For cable cabinet II only 16 guide rails with 15 holding straps as fixture for adapter cables - valid status in each case

3 = 0493524 CD holder

Note. For holding two program CDs with cover - Can be installed in cable cabinets I and II

6 = 0493527 Holder

Note. (Holder) Holding strap set (optional) 20 holding straps for cable clips - H - For extension to cable hanging in cable cabinets I and II

Note. (Cable cabinet I, complete) With foil set and accessories - For storing the adapter cables and measuring devices and testers

00 02 99 (399)

Consisting of

1 = 0494122 Cable cabinet

Note. Without content and without accessories Base for cable cabinet I and II

Scheme 97

Scheme 97: SI number

6 = 0494123 Frame

Note. (Frame) Swivel panel frame support of the cable suspensions in the cable cabinet I and II

9 = 0494124 Floor

Note. (Floor) For cable cabinet I only

2 = 0490072 Foil

Note. (Foil set I) For identification of the storage locations in the cable cabinet I - valid status in each case

3 = 0490073 Holder

Note. (Cable holder set - H -) For cable cabinet I only 24 guide rails with 15 holding straps each for accommodating the adapter cables

4 = 0490074 Cable holder

Note. (Cable holder) Cable holder - B - For mounting the engine test cable For extending the cable suspensions in cable cabinet I and II

7 = 0493529 Drawer block

Note. For cable cabinet I only

8 = 0493530 Magnet

Note. (Magnet) Magnet with roller. For better fixation and spacing of the swivel panels - Only for retrofittings in cable cabinets I and II

10 = 0493532 Register

Note. For locating the BMW special tools for the vehicle electrical system in cable cabinet I and II

Cardboard box Minimum set: Mechanical tools MW

Note. (Cardboard box) Cardboard box (set) for cable cabinet. For adapter cable storage (cable cabinet modification) 2 cardboard boxes are delivered at this time: 00 0 121 = storage location Y1 00 0 122 = storage location Y2

00 04 04 (104)

Consisting of

Scheme 98

Scheme 98: SI number

0494948

0494949

Cardboard box MW

Note. (Cardboard box) Cardboard box Y2 = storage location for adapter cable

Note. (Cardboard box) Cardboard box Y1 = storage location for adapter cable

Scheme 99

Scheme 99: Cardboard box MW

Case MW

Note. (Case) with insert not incl. panel wedges

Scheme 100

Scheme 100: Case MW

Note. (Case) with insert not incl. panel wedges

Decade number

Note. Reserved for consecutive sub-no. Cross-member 00 0 200. Replaced by: 00 6 040

1 10 02 (907)

Device MW

Note. (Cross-member) To hold the engine when removing and installing the front axle support, the oil sump and transmission. Replaced by: 00 6 000, 00 6 010, 00 6 020, 00 6 030

Individual

01 14 01 (766)

Scheme 101

Scheme 101: SI number

Consisting of

8 = 0490083 Support

Note. (Support foot (2 pieces) with pads (4 pieces)) Series: E38, E39, E46, E60, E65. Replaced by 00 6 030 (0 496 422)

1 = 0490076 Bridge

Note. (Support bridge) Replaced by 00 6 001

2 = 0490077 Spindle

Note. (Spindle with hook) Replaced by 00 6 002

3 = 0490078 Extension

Note. For extending the support bridge 00 0 201 Series: E65 Replaced by 00 6 003

4 = 0490079 Adapter

Note. (Adapter leg (1 piece)) Replaced by 00 6 004

5 = 0490080 Extension

Note. Series: R50, R53 Replaced by 00 6 005

6 = 0490081 Support

Note. (Support foot (2 pieces)) Series: E30, E31, E32, E34, E36, Z3 Only 6-cylinder engines. Replaced by 00 6 010

7 = 0490082 Support

Note. (Support foot (2 pieces)) Model: Z3/Only 4-cylinder engines. Replaced by 00 6 020

9 = 0493123 Chain

Note. (Chain) Chain with hook. Version similar to 11 0 003. Replaced by 00 6 006

Note. (Universal hydraulic lifter base unit) Chassis and hydraulic lifter - For removing and installing rear axle supports and transmissions. Also for soft top mounts.

01 05 90 (207)

Consisting of

1 = 0490134 Adapter

Note. (Adapter for gearbox holder) Series: E30, E31, E32, E34, E36

Scheme 102

Scheme 102: SI number

Drawer block MW

Note. (Drawer unit) With 5 drawers, lockable

Engine support plates

Note. Engine: S62 Replaced by 11 5 420

Scheme 103

Scheme 103: Engine support plates

Exhaust cutter MW

Replaced by: 0496469

Note. (Exhaust pipe cutter) For V2a pipe Replaced by 00 2 220 (0 496 469)

Z2

01 03 95 (900)

Consisting of

Scheme 104

Scheme 104: SI number

1 = 0490157 Handle

2 = 0490158 Chain

Note. (Exhaust pipe cutter) For cutting V2a pipes on exhaust system.

Scheme 105

Scheme 105: Exhaust cutter MW

Scheme 106

Scheme 106: Extension MW

Extractor MW

Note. (Universal extractor Kukko 17/K) For pulling bearing inner race from drive flange on wheel bearing, rear

Consisting of

1 = 0490483 Spindle

Note. (Pressure spindle with bridge)

2 = 0490484 Spindle

Note. (Adjusting spindle (2 pieces) with knurled nuts (4 pieces))

3 = 0490485 Spindle

Note. (Pressure spindle, side)

4 = 0490486 Retaining bracket

Note. (Adjusting jaws (2 pieces))

Scheme 107

Scheme 107: Extractor MW

5 = 0490487 Bolt

Note. (Adjusting screws (2 pieces) with nut) For adjusting jaw (2 pieces)

6 = 0490488 Extension

Note. (Extension (2 pieces))

7 = 0490489 Bridge

Film MW

Note. (Film, German)

Scheme 108

Scheme 108: Film MW

Note. (Set of films for special tool board I)

Scheme 109

Scheme 109: Film MW

Note. (Film number 10 USA version)

Note. (Film, Dutch)

Film/hook MW

Note. (Supplementary films/hook set for N63/E83/E88/E92)

Note. (Additional films/hooks for N43, N47)

Fixture MW

Replaced by: 0495567

Note. (Base support) For removing and installing rear axle support, without pillar guide and lift hoist. Replaced by 31 5 250 (0 495 567)

Individual

01 05 90 (207)

Scheme 110

Scheme 110: SI number

Consisting of

1 = 0490136 Frame

Note. (Main frame)

2 = 0490137 Fixture

Note. (Fixtures, side)

Foil MW

Note. (Film no. 3 USA version)

Note. (Film no. 7 USA version)

Note. (Foil 3, panel I)

01 19 06 (298)

Note. (Foil 7, panel III)

01 19 06 (298)

Note. (Film no. 2 USA version)

Note. (Stock issue film 3)

01 19 06 (298)

Note. (Foil 14 USA (A/B/C 35/36))

Note. (Foil no. 8 USA version)

Note. (Foil 13 USA (A/B/C 33/34))

Note. (Foil 6, panel II)

01 19 06 (298)

Note. (Foil 1, panel I)

01 19 06 (298)

Note. (Foil set cable cabinet 2)

Note. (Foil 12 (A/B/C 23/24)) GM6 and RHT

Note. (Foil 13 (A/B/C 25/26)) F01

Note. (Foil 10 (A/B/C 19/20)) Engine: N54

Note. (Stock issue film 2)

01 19 06 (298)

Note. (Foil 8, panel III)

01 19 06 (298)

Note. (Foil set cable cabinet 1 for E90)

Note. (Foil 2, panel I)

01 19 06 (298)

Note. (Foil set for special tool board II)

Scheme 111

Scheme 111: Foil MW

Note. (foil, French

Note. (Foil 9, panel 3)

01 19 06 (298)

Note. (foil, Spanish)

Note. (Stock issue film 4)

01 19 06 (298)

Note. (Foil, Italian)

Note. (set of foils for special tool board III)

Scheme 112

Scheme 112: Foil MW

Note. (Foil 4, panel II)

01 19 06 (298)

Note. (Foil set 1 + 2 for E87)

Note. (Film 11 (A/B/C 21/22)) Model series: E70

Note. (Film no. 9 USA version)

Note. (Stock issue film 1)

01 19 06 (298)

Note. (Foil no. 12 USA version)

Note. (Film no. 5 USA version)

Note. (Film sheet, English)

Note. (Foil no. 11 USA version)

Note. (Foil set, complete, USA version)

Note. (Foil 15 USA (A/B/C 37/38))

Note. (Foil 5, panel II)

01 19 06 (298)

Note. (Relocation template 5)

01 19 06 (298)

Note. (Film no. 1 USA version)

Note. (Film no. 6 USA version)

Note. (Foil no. 4 USA version)

Note. (Additional foil for E60 all-wheel drive /E90/M57 T2/M67 TU)

Foil/hook MW

Note. (Supplementary foil/hook set USA - update)

Note. (Film and hook set)

Consisting of

1 = 0494389 Foil

2 = 0494390 Hook

Note. (Hook set)

Note. (Film and hook set) 61 6 100, 61 6 110

Note. (Film and hook set) 23 0 320

Note. (Foil and hook set for S85) (for special offer tool)

01 12 05 (196)

Consisting of

4 = 0495608 Foil

Note. (Foil S85)

4 = 0495609 Hook

Note. (Hook set S85)

Note. (Supplementary film/hook set for N43)

Note. Complete set for BMW

Note. (additional foils/set of hooks for S65)

Note. (Foil and hook set for S85) (for store tool)

01 12 05 (196)

Consisting of

4 = 0495610 Foil

Note. (Foil S85)

4 = 0495611 Hook

Note. (Hook set S85)

Note. (E87 Foil and hook set) E87

Consisting of

1 = 0495296 Foil

2 = 0495297 Hook

Note. (Hook set)

Note. (Foil and hook set)

Consisting of

1 = 0494206 Foil

2 = 0494207 Hook

Note. (Hook set)

Note. (Foils/hook set E90)

Note. (Film and hook set) For 33 4 285

Frame MW

Note. (Carrier housing with roller) Consisting of: Carrier housing (3 pieces)/roller (3 pieces)/roller, bottom (6 pieces) Replaced by 00 1 000 (0 494 897) See Service Information (bulletin) 01 10 04 (092)

Gauge MW

Note. (Gap gauge) From 1 to 5 mm (1; 1.5; 2; 2.5...). For checking body gap dimensions.

A23

01 03 07 (337)

Scheme 113

Scheme 113: SI number

Hook MW

Note. (Hook set) for foil 8

Note. (Hook set for foil no. 5 USA version)

Note. (Hook set) Hook set for foil 12

Note. (Hook set for film no. 10 USA version)

Note. (Hook set) for film 5

Note. (Hook set) for film 1

Note. (Hook set for foil 13 USA)

Note. (Supplementary set of hooks for foil 1-9)

01 19 06 (298)

Note. (Hook set for film no. 6 USA version)

Note. (Set of hooks) Set of hooks for film 13 F01

Note. (Hook set) for film 7

Note. (Hook set, complete, for 00 1 300, USA version)

Note. (Hook set for foil 4, 5 and 6)

Note. (Hook set) for foil 2

Note. (Hook set, complete, for 00 1 300, USA version)

Note. (Hook set for film no. 9 USA version)

Note. (Hook set for foil 4, 5 and 6)

Note. (Hook set for foil 15 USA)

Note. (Hook set for film no. 8 USA version)

Note. (Hook set for film no. 4 USA version)

Note. (Hook set) for foil 2

Note. (Hook set) for foil 2

Note. (Hook set for foils 7, 8 and 9)

Note. (Hook set for film no. 11 USA version)

Note. (Hook set for film no. 11 USA version)

Note. (Hook set for foils 7, 8 and 9)

Note. (Hook set for film no. 3 USA version)

Hook Minimum set: Mechanical tools MW

Note. Hook with chain (carrying capacity 440 kg). For fixing the engine to the front suspension lug on the engine.

01 16 09 (572)

Scheme 114

Scheme 114: SI number

Note. (Hook set for film 14 USA)

Note. (Hook set for film 14 USA)

Note. (Hook set for the foils 1, 2 and 3)

Note. (Hook set for film no. 7 USA version)

Note. (Hook set) Hook set for foil 11

Note. (Hook set) for film 9

Note. (Hook set) for foil 6

Note. (Hook set for film no. 1 USA version)

Hook set MW

Note. (Hook set for stock issue film 1)

01 19 06 (298)

Note. (Hook set for relocation template 2)

01 19 06 (298)

Note. (Hook set for relocation template 3)

01 19 06 (298)

Hook set

Note. For reorganization and mounting of existing special tools on tool boards - The following individual tools cannot be ordered in the set!

Series: All models

Consisting of

1 = 00 8 601 Hook No. 1

10 = 00 8 612 Hook No. 12

11 = 00 8 613 Hook No. 13

12 = 00 8 614 Hook No. 14

13 = 00 8 615 Hook No. 15

14 = 00 8 616 Hook No. 16

15 = 00 8 617 Hook No. 17

16 = 00 8 620 Hook No. 20

17 = 00 8 621 Hook No. 21

18 = 00 8 622 Hook No. 22

19 = 00 8 625 Hook No. 25

2 = 00 8 602 Hook No. 2

20 = 00 8 626 Hook No. 26

21 = 00 8 628 Hook No. 28

22 = 00 8 629 Hook No. 29

23 = 00 8 630 Hook No. 30

3 = 00 8 603 Hook No. 3

4 = 00 8 604 Hook No. 4

5 = 00 8 606 Hook No. 6

6 = 00 8 608 Hook No. 8

7 = 00 8 609 Hook No. 9

8 = 00 8 610 Hook No. 10

9 = 00 8 611 Hook No. 11

Note. (Hook set for stock issue film 4)

01 19 06 (298)

Note. (Hook set for stock issue film 5)

01 19 06 (298)

Labelling board MW

Note. (Labelling board) Without film

Magnet MW

Note. For tool cabinet

Tool cabinet

Scheme 115

Scheme 115: Storage Location

Magnet Minimum set: Mechanical tools MW

Note. (Magnet with 1/2" connection) For securing torque angle dial 00 9 120 to body.

A52

01 17 04 (130)

Scheme 116

Scheme 116: SI number

Mandrel Minimum set: Mechanical tools MW

Note. (Handle for drifts)

Scheme 117

Scheme 117: Mandrel Minimum set: Mechanical tools MW

Mat MW

Note. (mat) Wide-groove mat (2 mats)

Measurement aid MW

Note. (Depth gauge) E.g. for determining side clearance of transmission shaft and basic adjustment dimension for installing bevel pinion in rear axle final drives

B5

A5

Scheme 118

Scheme 118: Storage Location

Note. (Plastigage (5 x)) For checking bearing clearance on crankshaft and connecting rod bearings

Scheme 119

Scheme 119: Measurement aid MW

Note. (Coefficient of friction meter) For adjusting the steering box (measurement possible in both directions) and for checking and adjusting the bevel pinion and crown wheel bearing in all final drives

X9

Scheme 120

Scheme 120: Storage Location

Padding MW

Note. For securing engine when removing and installing front axle support, oil sump and transmission. 2 pcs.

01 13 09 (553)

Scheme 121

Scheme 121: SI number

Panel MW

Note. (Tool boards, complete, USA version) Comprising: - 3 large tool boards, covered with film - including hook set - including wall mounting

Panel wedge MW

Note. (Panel wedge (panel)) For removing cavity strips from E60

Panel with lettering MW

Note. (Panel with lettering) Panel with lettering: "SPECIAL TOOLS" With foil in the required language - size 2000 mm x 215 mm

Tool cabinet

Pliers MW

Replaced by: 0496521

Note. (Rivet pliers) Replaced by 00 2 240! Replaced by 00 2 230 (0 496 521)

Replaced by: 0490474

Note. (Special pliers for seat belt limiter) Replaced by 00 5 040 (0 490 474)

Scheme 122

Scheme 122: Pliers MW

Note. (Special pliers for cabling rearrangement) With market introduction of engines (N46, N52 and S85), cable 12 7 420/421 can be used for diagnostics after completion

02 03 04 (106)

Scheme 123

Scheme 123: SI number

Puller Minimum set: Mechanical tools MW

Note. (universal puller) For removing radial shaft seals 00 5 011 for E90

A14

Consisting of

1 = 0490467 Claw

Note. (extractor claw (3 pieces required))

2 = 0490468 Spindle

Note. (guide spindle)

Scheme 124

Scheme 124: Storage Location

3 = 0490469 Spindle

Note. (Pressure spindle)

4 = 0490470 Fixture

Note. (Locating star) For accommodating extractor claws

5 = 0490471 Synchronizing key

Scheme 125

Scheme 125: Pump MW

Note. (Hand pump) For lifetime oil filling

01 01 98 (294)

Punch element MW

Note. (striking wedge, large)

Note. (striking wedge, small)

Note. (striking wedge, square)

Rear panel MW

Note. (rear panel (2 pieces)) For closing the rear panel (2 m high by 1 m wide) when setting up a free-standing special tool cabinet.

00 01 00 (549)

Removal aid Minimum set: Mechanical tools MW

Note. (Removal aid (2 x)) For levering out switch block on driver's door.

01 15 99 (483)

Consisting of

1 = 0496289 Removal aid

Note. Only available as a set (2 pieces) under 00 9 340, thus separate component blocked.

Scheme 126

Scheme 126: SI number

Roller sunblind MW

Note. (Roller sunblind) Lockable (2 pieces)

Scraper MW

Replaced by: 0496571

Note. (Cleaning wedge (scraper)) Replaced by special tool 00 9 327 from 11/2008 (quality improvement due to new material) Replaced by 00 9 327 (0 496 571)

Socket Minimum set: Mechanical tools MW

Note. (Socket Torx E18) For releasing and tightening down transmission screw connections on engine (aluminium screws).

A51

01 17 04 (130)

Scheme 127

Scheme 127: SI number

Special tool board MW

Note. (large board (2x1 m) with set of rollers) For retrofitting to a large special tool board for use in a special tool cabinet with a minimum length of 4 m.

Consisting of

1 = 0493787 Special tool board

Note. (large special tool board without foils)

2 = 0493788 Roller

Note. (upper rollers for large board)

3 = 0494125 Roller

Note. (lower rollers for large board)

Note. (special tool board VI without foils) Replaced by 00 0 224

Scheme 128

Scheme 128: Special tool board MW

Note. (Special tool board III complete) Size 2 m x 1 m

Tool cabinet

Note. (special tool board I with bracket without foils) Replaced by 00 0 224

Note. (Special tool board II, complete) Size 2 m x 1 m

Tool cabinet

Note. (Special tool board I)

Replaced by: 0493781

Note. (Special tool board IV with bracket without foils) Replaced by 00 0 224 (0 493 781)

Scheme 129

Scheme 129: Special tool board MW

Replaced by: 0493781

Note. (Special tool board V with bracket without foils) Replaced by 00 0 224 (0 493 781)

Scheme 130

Scheme 130: Special tool board MW

Note. (special tool board III with bracket without foils) Replaced by 00 0 224

Note. (special tool board II with bracket without foils) Replaced by 00 0 224

Note. (small movable special tool board without foils) For retrofitting a special tool cabinet from 2 m in length.

00 01 02 (810)

Consisting of

1 = 0493790 Tool

Note. (small special tool board 0.65 m x 1 m)

Scheme 131

Scheme 131: SI number

2 = 0493791 Roller

Note. (upper rollers) For moving a small special tool board

3 = 0494119 Roller

Note. (lower rollers) For moving a small special tool board

Special tool cabinet MW

Note. (Special tool cabinet, length 4 m and 2m, complete current range of equipment) Consisting of tool cabinet 4 m and 2 m. All boards covered with foil, hook set and folding index with list. Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

Note. (Tool cabinet, USA version, complete) Comprising: - Tool cabinet 4 m - All boards covered with film, USA version - including hook set - including lighting

Consisting of

0495074

0495075

Note. (2 m tool cabinet USA basic version) Comprising: - Tool cabinet 2 m - Large bright-finish board - including lighting

Note. (Special tool cabinet, length 2 m) Dimensions: (LxHxD) 2.05 m x 2.10 m x 0.65 m For extended accommodation of special tools. PLEASE NOTE: To construct a complete 6 m long special tool cabinet, use the ordering code 00 1 000.

00 01 00 (549)

Consisting of

1 = 0493778 Basic frame

Scheme 132

Scheme 132: SI number

Note. (basic frame) Basic frame with roller-blind for constructing a separate 2 m long tool cabinet.

Note. For an individual order as an attachment frame, the complete delivery specification must already be present under ordering code 00 0 220. Overall length with a mounting frame: 4 m

2 = 0493779 Side wall

Note. (side wall) Left side wall. Only required once for constructing the basic frame

3 = 0493780 Side wall

Note. (side wall) Right side wall. Only required once for constructing the basic frame

4 = 0493781 Special tool board

Note. (large special tool board 2 m x 1 m) This special tool board is used as the rear panel of basic and attachment frames and is the basis for large fixed or movable special tool boards.

5 = 0493782 Roller-blind

Note. (roller-blind) Lockable Is included in the 00 0 221 delivery specification. This order number is for reordering purposes only.

6 = 0494126 Frame

Note. (side frame) Only required once for constructing the basic frame

Note. (2 m tool cabinet USA mounting version) Comprising: - Tool cabinet 2 m - Large bright-finish board - including lighting

Note. To accommodate 5 special tool boards. Replaced by 1x 00 0 220 complete plus 1x 00 0 221 and 1x 00 0 224

Consisting of

0490061

0490062

0490063

0490064

0490065

0490066

0490067

Note. (Special tool cabinet, length 6 m) For storing large and small transportable special tool boards (not included in scope of delivery) for the entire current special tool range. Consisting of: 1x 00 0 220 complete plus 2x 00 0 221 and 2x 00 0 224

Storage MW

Note. (Storage shelf)

Note. (Storage shelf) With mounting material.

00 01 00 (549)

Scheme 133

Scheme 133: SI number

Supplement MW

Note. (Set of drawers) With 5 lockable drawers

00 01 00 (549)

Scheme 134

Scheme 134: SI number

01 22 06 (307)

Tester MW

Note. (Exhaust-gas test universal adjustment unit) Disturbance air valves in case

Tool MW

Note. (riveting tool) For riveting the seat belt limiters

C3

01 05 95 (932)

Scheme 135

Scheme 135: SI number

Tool register MW

Note. (tool register) Overview of tool positioning/storage locations

Tool cabinet

01 12 97 (202)

Scheme 136

Scheme 136: SI number

Torque wrench MW

Note. (Torque/rotation angle wrench) For tightening aluminium screws/bolts, e.g. engine with magnesium crankcase. Measuring range: 10-200 Nm New order number: 81 64 0 418 188

01 01 05 (172)

Scheme 137

Scheme 137: SI number

Torque wrench Minimum set: Mechanical tools MW

Replaced by: 0496778

Note. (Torque wrench with flexible extension) For preloading timing chain. For screwing housings of control units. Replaced by 00 9 460 (0 496 778)

B5

01 04 96 (049)

Consisting of

Scheme 138

Scheme 138: SI number

1 = 0490516 Torque wrench

Note. Torque range 0.6... 2.0 Nm Replaced by 00 9 461 (0 496 781)

2 = 0490517 Extension

Note. (Flexible extension 150 mm). Replaced by 00 9 462.(0 496 782)

Note. Infinitely adjustable from 0.05 Nm to 0.6 Nm (5 cNm to 60 cNm). 1/4" external square bit connection. For information on adjustment, see Special Tool Service Information (bulletin) 1 03 07 337 Annex 3.

01 03 07 (337)

Scheme 139

Scheme 139: SI number

Note. (Torque/rotation angle wrench) For tightening aluminium screws/bolts, e.g. engine with magnesium crankcase. Measuring range: 3-60 Nm New order number: 81 64 0 418 185

01 01 05 (172)

Scheme 140

Scheme 140: SI number

Note. Measuring range 0.40 to 3.00 Nm (accuracy +/-3%). Set 00 9 460 consists of 00 9 461 = torque wrench and 00 9 462 extension. Replaces special tool 00 9 250 from KW41/2009.

01 24 09 (590)

Consisting of

2 = 0496782 Extension

Note. Flexible shaft (Replaces special tool 00 9 552 from KW41/2009)

Scheme 141

Scheme 141: SI number

1 = 0496781 Torque wrench

Note. N30LTDK (0.4 - 3.0 Nm accuracy 3%) (replaces special tool 00 9 251 from KW41/2009

Torsion angle gauge Minimum set: Mechanical tools MW

Note. For torsion angle adjustment of cylinder head bolts (all engines) And reinforcement plate front axle support E46

A5

Scheme 142

Scheme 142: Storage Location

Torx MW

Note. (Torx sockets E10, E12, E14) Replaced by Torx tool set (see Workshop Equipment - Planning Documentation, Group 9)

Consisting of

1 = 0490182 Torx socket

Note. (Torx socket E10) see Workshop Equipment Catalogue

2 = 0490183 Torx socket

Note. (Torx socket E12) see Workshop Equipment Catalogue

3 = 0490184 Torx socket

Note. (Torx socket E14) see Workshop Equipment Catalogue

Tripod MW

Replaced by: 0493577

Note. (Measuring tripod with magnetic retainer) Replaced by 00 2 480 (0 493 577)

Consisting of

1 = 0493725 Holder

Note. (Magnetic retainer) Replaced by 00 2 480 (0 493 577)

2 = 0493726 Rod

Note. Replaced by 00 2 480 (0 493 577)

Scheme 143

Scheme 143: Tripod MW

3 = 0493727 Bolt

Note. (Clamping bolt) Replaced by 00 2 480 (0 493 577)

4 = 0493728 Rod

Note. (Rod with dial gauge holder) Replaced by 00 2 480 (0 493 577)

Washers and screws

Consisting of

1 = 00 8 691 Washers, 100 x

2 = 00 8 692 Screws, 100 x

3 = 00 8 693 Screws, 100 x

Note. For USA

4 = 00 8 694 Box 40 mm

5 = 00 8 695 Box 100 mm

6 = 00 8 696 Box 150 mm

Wedge MW

Replaced by: 0496569

Note. (Trim wedge) Replaced by special tool 00 9 325 from 11/2008 (quality improvement due to new material) Replaced by 00 9 325 (0 496 569)

Wedge Minimum set: Mechanical tools MW

Note. For dismantling O-rings, gaskets and trim panels. This special tool is in future to replace special tool 00 9 316.

01 20 09 (581)

Scheme 144

Scheme 144: SI number

Note. (Panel wedge)

Replaced by: 0496570

Note. (Universal wedge) Replaced by special tool 00 9 326 from 11/2008 (quality improvement due to new material) Replaced by 00 9 326 (0 496 570)

Note. (Universal wedge) From 11/2008 this special tool replaces panel wedge 00 9 318 (different material)

Note. (Panel wedge) From 11/2008 this special tool replaces panel wedge 00 9 317 (different material)

Note. (Sealing lip wedge)

Note. (Panel wedges (set in plastic case)) For straightening and installation work on vehicle, e.g. feeding in trim panels, removing window cavity strips, removing minor dents, removing adhesive residues, measuring gap widths, levering out trim panels --> 13-piece

01 25 05 (230)

Consisting of

0495484

0496569

0496570

0496571

0490528

0490529

0490530

0490531

0490532

0490533

0490534

0490535

0490536

0490538

0490539

0490540

0493752

Note. (Cleaning wedge) From 11/2008 this special tool replaces panel wedge 00 9 323 (different material)

Note. (gap dimension wedge)

Note. (adjusting wedges (2 x))