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Maintenance and General Information - Repair - e90 BMW M3 E90

Oem General Information 25 illustrations ~5738 words

00 00... Battery: Checking display. If necessary, recharging battery

Vehicles with low-maintenance battery

Check acid level, top up with distilled water if necessary

If level drops below Max. marking, top up distilled water to Max. marking.

Vehicles with maintenance-free battery

IMPORTANTFor information on how to proceed, refer to BATTERY CHARGING. Issue a separate invoice if the battery is recharged.

00 00... Body: Check for corrosion (except cavities)

  1. Visually inspect underbody and attachment parts (brake lines, exhaust system branch, sills) for corrosion and check for damage.
  2. Check wheel arches for corrosion.
  3. Open doors and check A, B and C-pillars for corrosion, especially door hinges.
  4. Check door frame for corrosion, folding back door seal slightly if necessary.
  5. Check outer body for stone impacts, scratches or damage to paintwork and associated corrosion.
IMPORTANTIf damage to the underbody is identified: If necessary, remove panels from underbody. Check mountings and fixtures and brake and fuel lines for damage, corrosion and correct installation position. Rectify identified faults after consulting with customer and issue a separate invoice.

00 00... Brake lines and connections: visual inspection for leaks, damage and correct position

Check brake lines and connections

  1. Visual inspection in visible area for: Check brake fluid level in expansion tank leaks traces of fluid damage crushing/flattening correct routing of brake lines correct seating of brake lines in holders

Note. Detected faults must urgently be repaired after consultation with the customer!

00 00... CBS reset

The CBS service jobs can be reset in the car with the on-board computer button on the direction indicator/main-beam switch. It is only possible to code the statutory intervals specific to individual countries with the diagnosis system. It is always recommended to reset the CBS jobs via the diagnosis system.

Resetting service-relevant jobs

CBS reset in the car

IMPORTANTA reset is only possible in the vehicle if the maintenance scope availability is below 80 %. On-board date must be correctly set.

Note. First carry out the service measure. Resetting of a service job must always be carried out after the service measure has been completed.

Note. Perform reset according to instructions. The resetting procedure is aborted by a timeout or a terminal change.

The service jobs can be reset in the car at the instrument cluster. Here, the availability of a service job is set to 100 % again (corresponding to a new part).

The availability is an internal computing value (not visible to the user).

Observe the following procedure when resetting with the trip odometer reset button

  1. Switch on terminal 15.
  2. Press the trip odometer reset button for approx. 10 seconds until the 1st service job appears in the LC display.
  3. The upper display in the speedometer is illuminated by a service symbol (e.g.: an oil can denotes an oil change). The lower display in the speedometer indicates the time or distance remaining until the next service (e.g.: 14000). Set desired maintenance scope with the rocker switch on the direction indicator/main-beam switch.
  4. To reset, press the on-board computer button on the direction indicator/mainbeam switch until the message "RESET" appears.
  5. Resetting is confirmed by pressing the on-board computer button for a slightly longer period.
  6. A clock is displayed during resetting.
  7. A check/tick is displayed after "RESET" on successful resetting.
  8. Repeat the procedure for each additional service which is to be reset.

Note. Resetting increases the service counter. Each reset increases the service counter of the respective job by 1. The service counter is used in the SAM on a job-specific basis to control additional tasks.

Note. Sorting is chronological. The service jobs are sorted in chronological order. The most critical job is displayed first.

Note. Vehicle inspection and exhaust emission test are country-specific. The statutory intervals specific to individual countries are coded with the diagnosis system.

CBS reset with diagnosis system

  1. The CBS jobs can be reset via the diagnosis system on the following path: Diagnosis Function selection Service functions Maintenance CBS reset
  2. The individual CBS items are displayed in the BMW diagnosis system with service counter and availability.
  3. The service counter is increased by 1 during the reset. All service counters are set to "1" on new vehicles.
  4. Availability is set to 100 % during the reset. It is basically a display quantity indicating the wear level of the job. The greater the availability, the more distant is the next service appointment. 0 % means that the service item must be carried out.
IMPORTANTTo be able to check and/or correct the car's on-board date properly, the diagnosis system requires the correctly set tester system date! The jobs may only be reset after the service measure has been completed. The brake pads can only be reset with a new brake pad wear sensor.

00 11 229 Changing/topping up/checking gear oil in manual transmission

IMPORTANTGear oil: refer to MANUAL TRANSMISSION - OPERATING FLUIDS . Failure to comply with this instruction will result in serious damage to the transmission!

Recycling

Catch and dispose of gear oil with suitable equipment.

Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

  1. Remove «REAR UNDERBODY PROTECTION»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#body-equipment-repair-e90__51-47-491-removing-and-installingreplacing) .

Draining gear oil

Scheme 145

Scheme 145
  1. Open oil drain plug (1) and drain gear oil
  2. Activate gear oil pump using DIS Tester for approx. 30 seconds The residual oil is pumped out of the pump circuit of the transmission oil cooler into the transmission housing and flows off
  3. Allow gear oil to flow off sufficiently
  4. Clean oil drain plug (1) and screw in Tightening torque «23 00 4AZ»(ref-381603-S36549337812010123000000) .

Release screw (1).

Tightening torque 23 41 17AZ .

Check transmission oil screen, replace if necessary.

Installation

Replace sealing ring

Scheme 146

Scheme 146

Adding gear oil.

  1. Undo oil filler plug (2).
  2. Pour in oil until it overflows at inspection opening.
  3. Check gear oil level (see below).

Checking gear oil level

Note. Can also be carried out individually - without an oil change!

  1. Activate gear oil pump via DIS Tester.
  2. Open oil filler plug.
  3. Top up gear oil with pump running to lower edge of filler opening.
  4. Refit oil filler plug. Tightening torque «23 00 4AZ»(ref-381603-S36549337812010123000000) .
  5. Switch off pump activation.

00 00... Check windscreen wash/wipe system

  1. Check wipe pattern for smearing; if necessary, replace wiper blades See «6161041 REPLACING BOTH WINDSCREEN WIPER BLADES»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e90__61-61-041-replacing-both-windscreen) ; «6161... ADJUSTING LEFT OR RIGHT WINDSCREEN WIPER»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e90__61-61-adjusting-left-or-right) or «6161010 CHECKING/ADJUSTING CONTACT ANGLE OF WINDSCREEN WIPER ARMS ON WINDSCREEN»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e90__61-61-010-checkingadjusting-contact-angle) after consulting with customer.
  2. The spray jet must emerge uniformly from the spray nozzle, replace «NOZZLE»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e90__61-71-015-removing-and-installingreplacing) if necessary and issue a separate invoice

00 00... Checking coolant level and concentration, correcting if necessary

  1. Check connections, hose clamps and hoses for coolant residues and damage such as e.g. cracks.
  2. Check coolant level in expansion tank. Coolant level must be between Min. and Max. markings. If necessary, top up coolant to max. fill level. If there is no coolant, also identify the cause and notify the customer.
  3. In event of topping up: Check concentration with antifreeze tester (special tool) in coolant expansion tank. If necessary, drain off the difference quantity at the coolant drain plug and top up with recommended coolant (issue a separate invoice).

00 00... Checking horn, headlight flashers and hazard warning flashers

Horn

Check function.

Note. In the case of twin-tone fanfares, make sure that both fanfares are working properly.

Headlamp flasher

Activate headlight flashers, check high-beam headlights and blue indicator lamp in instrument cluster for correct operation.

Hazard-warning system

Check function.

Note. After consultation with the customer, rectify faults and issue a separate invoice.

00 00... Checking instrument/inscription lighting, interior/luggage compartment/glove box lights and blower

Instrument lighting

Check function of instrument and indicator/warning lamps.

Inscription lighting

Check function of light switches; dimmer; controls; heater/air conditioning; rear window demister; radio; (depending on equipment) on-board computer; power windows; electric sunroof; fog lamp.

Interior lighting, glove box light and luggage compartment lights

Check function of footwell lighting, front and rear reading lights, make-up mirror light, mood lighting (door handles, exit, etc.), glove box light, luggage compartment lights, etc.

Note. Lighting may vary, depending on the equipment specification.

Heating

Check function of all blower stages, air distribution and air outlet.

Note. After consultation with the customer, rectify faults and issue a separate invoice.

00 00... Checking lighting system

  1. Check lighting system for correct operation: Check headlights, rear lights and associated telltale/indicator lamps Check headlight adjustment Check side lights, parking lights, dipped-beam and main-beam headlights for correct operation Check headlight flasher for correct operation Check signal horn Check left/right direction indicators and hazard warning system for correct operation Check brake lights for correct operation Check reversing lights and license plate lights for correct operation Check front and rear fog lights for correct operation Check interior lights (assembly: interior lights, footwell lights, luggage compartment lights, glovebox light) for correct operation Check instrument and indication field lighting

00 00... Checking roadworthiness (test drive)

  1. Checking roadworthiness Take vehicle for a test drive, checking service and parking brakes in the process For vehicles with rear disc brakes, «BRAKE IN PARKING BRAKE AS INSTRUCTED»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-10-014-adjusting-handbrake) «CHECK FUNCTION OF PARKING BRAKE»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-00-012-parking-brake-function) Check steering for play, ease of movement and directional stability Check clutch for problem-free disengagement and non-spasmodic driving off at normal operating temperature Visually inspect shock absorbers for leaks Check indicator/warning lamps and Check Control system for correct operation Check due date for statutory roadworthiness and exhaust emission tests and advise customer of test dates

28 00... Checking/topping up fluid level in twin-clutch gearbox (GS7D36SG)

Checking fluid level

  1. Call up Service functions (Drive) in BMW diagnosis system
  2. Carry out fluid level check in accordance with instructions
IMPORTANTOn the twin-clutch gearbox a run-in check fluid change is not required at 2000 km. Use only the approved gear oil for dual clutch transmission. Failure to comply with this instruction will result in serious damage to the twin-clutch gearbox.
IMPORTANTThe testing and filling procedure must be completed before the transmission fluid temperature of 40°C is reached. If a temperature in excess of 40°C is reached and no fluid has emerged, insert the fluid adjusting screw and repeat the testing and filling procedure when it has cooled down.

Installation

Tighten down filler plug using

Scheme 147

Scheme 147
  1. Hexagon wrench 8 A/F
  2. Torque wrench
  3. Socket 8 A/F

Topping up transmission fluid after a repair

Stand vehicle on a level surface and secure against rolling off.

Scheme 148

Scheme 148
  1. Open fluid adjusting screw (1). If fluid emerges, close screw again immediately If no fluid emerges, top up until fluid emerges and close fluid adjusting screw (1) again NOTE: If fluid has been replenished here, a further refill must be carried out during the actual fluid adjustment
  2. Connect diagnosis system and start service functions (drive).
  3. Start engine (drive position N or P)
  4. Record transmission temperature using Tester
  5. (Drive position P)
  6. Permissible starting temperature < or = 32°C
  7. Idle speed: maintain at approx. 2000 RPM for 1 minute.
  8. Open fluid adjusting screw (1)
  9. Fill until fluid emerges Max. transmission fluid temperature 40°C
  10. Insert screw

Installation

Replace screw.

00 11... Checking/topping up oil level in rear differential (M3)

WARNINGScalding hazard! Risk of burning on the exhaust system.
IMPORTANTRisk of damage! To avoid serious damage to the rear axle differential, it is essential to use only hypoid oils for final drive unit with disc-type limited-slip differential (M models) in the rear axle differential.

Undo oil filler plug (1).

Check oil level.

If necessary, pour in rear differential oil up to lower edge of opening for oil filler plug (1).

Installation

Replace oil filler plug.

Tightening torque 33 11 3AZ .

Scheme 149

Scheme 149

00 Danger of poisoning if oil is ingested/absorbed through the skin

Danger of poisoning!

Ingesting oil or absorbing through the skin may cause poisoning!

Possible symptoms are

  1. Headaches
  2. Dizziness
  3. Stomach aches
  4. Vomiting
  5. Diarrhoea
  6. Cramps/fits
  7. Unconsciousness

Protective measures/rules of conduct

  1. Pour oil only into appropriately marked containers
  2. Do not pour oil into drinking vessels (drinks bottles, glasses, cups or mugs)
  3. Observe country-specific safety regulations

First aid measures

  1. Do not induce vomiting. If the person affected is still conscious, he/she must rinse out their mouth with water, drink plenty of water and consult a doctor immediately. If the person affected is unconscious, do not administer anything by mouth, place the person in the recovery position and seek immediate medical attention.

00 00... Diagnostic brief test

Connect diagnostic system to OBD socket.

Switch on ignition.

Carry out vehicle identification.

Click on Brief test.

The brief test is carried out.

Note. For motor vehicle diagnostics, the brief test is essential for evaluating possible stored diagnostic trouble codes. In the brief test, the control units are physically identified in succession and their fault memories read out. If the fault memory has been read out, the faults appear in the "Fault pattern selection" mask in the "Fault memory contents" field. Check identified faults and if necessary rectify these faults after consulting with customer.

00..... Information on service functions for twin clutch transmission (GS7D36SG)

Note. The service functions must be carried out in the relevant order!

Replacement of clutch and after all work on opened transmissionCarry out fluid adjustment Teach in valve characteristic curves Teach in kiss point Parking lock hook test
Replacement of oil pumpCarry out fluid adjustment Teach in valve characteristic curves Teach in kiss point Parking lock hook test
Replacement of transmission (complete)Read out transmission data before replacement Parking lock hook test Write transmission data Carry out fluid adjustment
Replacement/repair of parking lock cable, selector lever with parking lock unitParking lock hook test
Replacement of combination sensorCarry out fluid adjustment Teach in valve characteristic curves Teach in kiss point Parking lock hook test
Opening/replacement of fluid adjustment screw, repair/replacement of transmission fluid cooler, oil cooler lines, thermostat, water/oil heat exchanger (M3) and sealsCarry out fluid adjustment

SERVICE FUNCTIONS FOR TWIN CLUTCH TRANSMISSION (GS7D36SG)

64 00 000 Information on using cleaning agent/paints (personal protection equipment)

WARNINGUse of cleaning agents/paints not compliant with instructions can cause serious injuries or burns! Handling cleaning agents/paints can trigger allergic skin and respiratory reactions!
IMPORTANTObserve following instructions: Store cleaning agents/paints only in a secure cabinet. Keep cleaning agents/paints away from naked flames and other sources of ignition. Protect cleaning agents/paints from high temperatures and direct sunlight. Always keep an eye bath on hand, change the water regularly (once a month).
IMPORTANTObserve following instructions before use: Manufacturer's instructions (on container/packaging) Hazard warnings (on container/packaging) Manufacturer's instructions on package insert Material safety data sheet of manufacturer Product information in EPC National market regulations
IMPORTANTObserve following instructions during use: Do not eat, drink or smoke while working with these products. Avoid direct contact with skin and eyes. Wear personal protective clothing/equipment. Ensure that all enclosed areas are well ventilated or extract fumes directly. Immediately change working clothes soiled with cleaning agent/paint. After finishing work, wash your hands and apply protective skin cream.
IMPORTANTFollow hazard warnings and wear personal protection equipment!

First Aid

  1. If product comes in contact with eyes, immediately flush with running water for about 10 - 15 minutes. Seek the advice of eye specialist.
  2. In the event of skin contact and where applicable an allergic skin reaction, clean the affected areas immediately with soap and water and then apply silicone-free skin cream. Seek advice of physician.
  3. If an adhesive product is swallowed, rinse mouth/parts of mouth thoroughly with running water. Drink 1-2 glasses of water. Do not induce vomiting. Consult a doctor.
  4. After inhaling vapors ensure ample supply of fresh air. Keep calm, keep respiratory tracks clear and call doctor.

Recycling

Dispose of cleaning agents/paints in a professional manner!

Observe national/country-specific disposal regulations.

36 00... Information/recommendations and repair methods for aluminum wheels

Cosmetic repairs of aluminum wheels using ColorSystem

Recommendations and repair methods for aluminum wheels are described in the ASAP system under the following link

  1. Aftersales Assistance Portal Service/Technology ColorSystem Repair recommendations for aluminum wheels

Scheme 150

Scheme 150: 00 00... Information/warning labels

Location: Information/warning label: Country

Various componentsReplacement identification spare partsUS, CDN
Various componentsAnti-theft protectionUS, CDN

INFORMATION/WARNING LABEL COUNTRY

Engine compartment (1)
BatteryBattery stickerGulf States
Electronics box coverHigh-voltage identificationWorldwide
Headlights/engine compartmentMercury (xenon headlights)Worldwide
Engine compartment/raw air snorkelAluminium screws/boltsWorldwide
Cylinder head coverIgnition coilWorldwide
Engine compartment/end panelBMW High Performance OilUS, not CDN
Engine compartment/end panelPremairUS
Engine compartmentICES CDNCDN
Engine compartment/hood/bonnetRefrigerantWorldwide
Engine compartment/hood/bonnetProduction dateAustralia, Great Britain
Engine compartment/hood/bonnetExhaust gasAustralia, US, CDN
Engine compartment/brake boosterBrake fluidCDN
Engine compartment/hood/bonnetExterior paintWorldwide
Engine compartment/hood/bonnetBMW genuine spare partsWorldwide

ENGINE COMPARTMENT INFORMATION/WARNING LABEL LOCATIONS

Interior (2)
Windscreen, top rightAirbag windscreenEurope
WindscreenCCCChina
WindscreenVehicle identification numberUS, CDN, Gulf States, Great Britain&South Africa
I DriveA/C menuUS, CDN
Passenger compartment/instrument panelAirbag, instrument panelUS, CDN
Interior/sun visorAirbag sun visorUS, CDN
Steering wheel/speedometerTop speed 210 km/m Only with optional equipment and for car rentalGermany

INTERIOR INFORMATION/WARNING LABEL LOCATIONS

Complete vehicle, bodyshell
B-pillarAirbag symbol (front passenger)Worldwide (not US and CDN)
B-pillarVehicle identification numberBrazil
B-pillarManufacturer's certificateUS, CDN, Gulf States
B-pillarTyre inflation pressureEurope, US, CDN, Australia
B-pillarRunflat indicatorWorldwide
B-pillarSide airbagWorldwide
B-pillarNameplateChina
B-pillarEC type plate with model designation, vehicle identification number, color codeWorldwide, not US, CDN, Japan, Australia, Gulf States
Door, driver's sideTowingWorldwide

COMPLETE VEHICLE, BODYSHELL INFORMATION/WARNING LABEL LOCATIONS

Rear end (3)
Fuel cap/hood/bonnetIndependent heatingEurope
Filling areaRefuellingUS, CDN, Europe
Filling area, instrument cluster (plug)OBD systemUS, CDN
Trim, strikerNose weight (only with optional equipment)Worldwide
Trim, cross-member (through-loading)Lock, through-loading (only with optional equipment)Worldwide
Luggage compartment coverRetractable hardtopWorldwide
Luggage compartment trim panel on side panelRetractable hardtopWorldwide
Tool box lid (E60)HWS fluidUS
Rear lid trim (E61)HWS fluidUS

REAR END INFORMATION/WARNING LABEL LOCATIONS

Underfloor (4)
Vehicle jackVehicle jackAustralia
Front axle supportAirbag (basic setting)Worldwide
Tension strut with hydro-mountDo not lash downWorldwide

UNDERFLOOR INFORMATION/WARNING LABEL LOCATIONS

Key

US = United States

CDN = Canada

CCC = Car Communication Computer

OBD = On-Board Diagnosis

00 00 005 Interrogating fault memories in Diagnosis System

Connect diagnostic system to OBD socket.

Switch on ignition.

Carry out vehicle identification.

Click on Brief test.

The brief test is carried out.

Note. For motor vehicle diagnostics, the brief test is essential for evaluating possible stored diagnostic trouble codes. In the brief test, the control units are physically identified in succession and their fault memories read out. If the fault memory has been read out, the faults appear in the "Fault pattern selection" mask in the "Fault memory contents" field.

00 00 555 Interrogating fault memories in Diagnosis System

Connect diagnostic system to OBD socket.

Switch the ignition on.

Carry out vehicle identification.

Click on Brief test.

The brief test is carried out.

Note. For motor vehicle diagnostics, the brief test is essential for evaluating possible stored diagnostic trouble codes. In the brief test, the control units are physically identified in succession and their fault memories read out. If the fault memory has been read out, the faults appear in the "Fault pattern selection" mask in the "Fault memory contents" field.

00..... Lifting vehicle with a lifting platform

WARNINGDanger to life! Read and follow operating instructions for lifting platform. Do not exceed carrying capacity of lifting platform.

Note. The lifting platform must comply with the relevant statutory accident prevention regulations and be serviced according to the manufacturer's instructions.

IMPORTANTRisk of damage! Before driving onto a lifting platform, make sure there is sufficient ground clearance between the lifting platform and the car. The vehicle may only be raised with the lifting platform at the four jacking points.
IMPORTANTRisk of damage! Align support plates (2) of lifting platform arms to jacking points (1) in such a way that no adjoining components are touched and thereby damaged.

Scheme 151

Scheme 151

00 00... M Mobility system: checking expiry date on sealant bottle

Note. Check expiry date on sealant bottle and if necessary replace sealant bottle Charge separately for REPLACING THE SEALANT BOTTLE

00 00... Microencapsulated screws

Screw locking is a means to preventing a screwed connection from being loosened by external influences.

After the screw has been coated with the adhesive, the adhesive remains inactive until it is activated by capsule breakage when the screw is inserted and then cures at room temperature.

Installation

  1. Microencapsulated screws (Loctite) must be replaced and may not be reused
  2. Screw connection must be completed within 20 mins. (start of curing)
  3. Microencapsulated screws must not be retightened
  4. Thread of nut must be cleaned beforehand in event of repeated use

00...... Notes on Using Repair Instructions, Technical Data, Tightening Torques

61 00... Notes on handling wiring harnesses and cables

The following applies in general

To avoid damage, observe the following instructions

  1. Avoid compressive and tensile loads
  2. Make sure cables are laid without kinks or abrasions
  3. Ensure non-contacting routing at sharp-edged body components; use edge protection if necessary
  4. Secure additionally laid cables/lines with cable straps

The following additionally applies

Shielded lines

Contact points in the shield can cause problems with regard to noise radiation and interference immunity. Consequently, distinctions have to be drawn between the following types

Coaxial line

  1. Shielded RTK031 coaxial lines may only be repaired with special crimping tool for repairing the coaxial line.

CVBS lines

  1. CVBS lines may not be repaired.
  2. CVBS lines must be replaced in their entirety.

HSD lines

  1. HSD lines may not be repaired.
  2. HSD lines must be replaced in their entirety.

Optical fibre cable

Note. Optical fibre cables are colored differently as follows: Green = MOST ( M edia O riented S ystems T ransport) optical fibre Yellow = ISIS ( I ntelligent S afety I ntegration S ystem) optical fibre Orange = repair optical fibre cables

IMPORTANTOptical fibre cables are permitted to show only one separation point (bridge), replace optical fibre cables if necessary Smallest permissible bending radius is 25 mm Avoid influence of heat > or = 85°

FlexRay

It is possible to repair the FlexRay. In the event of damage, the cables can be joined with conventional BUTT CONNECTORS .

Note. The line is a twisted cable. If possible, maintain twist in line after repair.

Airbag lines

Ribbon cables

00 11 259 Oil change in rear differential including used oil disposal

WARNINGRisk of burning if exhaust system is touched! DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!
IMPORTANTRisk of damage! To avoid serious damage to the rear differential, it is essential to use only hypoid oils for final drive unit with disc-type limited-slip differential (M models) in the rear differential.

Note. Only change oil when rear differential is at normal operating temperature.

Recycling

Catch and dispose of emerging differential oil.

Observe country-specific waste-disposal regulations

WARNINGScalding hazard! Risk of burning on the exhaust system.

Place oil collecting apparatus underneath.

Open plug (1).

Drain and dispose of differential oil.

Replace screw plug.

Tightening torque 33 11 3AZ .

Scheme 152

Scheme 152

Open plug (2).

Add differential oil up to lower edge of opening for screw plug (2); if necessary, refer to REAR AXLE - OPERATING FLUIDS .

Replace screw plug.

Tightening torque 33 11 3AZ .

86 10... Positioning of multitrailer hood for maintenance and repair work

IMPORTANTAt least two persons are needed to install and remove the hood from the platform. Before installing and removing the hood, secure the BMW multitrailer and the entire combination against rolling. For this purpose, use the parking brake and the chocks of the BMW multitrailer. The hood can also be set up and lowered with the aid of the universal lift available from BMW in conjunction with the roof racks and the hood adapter. Under no circumstances should work of any kind be carried out below the suspended hood.

For maintenance and repair work, raise the hood using a lifting platform. Twin-column lifting platforms, body lifting platforms and twin-stamp underfloor platforms are suitable. The seating plates and areas of the lifting platform must be adjustable according to the dimensions of (Scheme 153).

Scheme 153

Scheme 153

The lifting platform must conform to the relevant legal provisions of the accident prevention regulations and be serviced as specified. Comply with the lifting platform operating instructions, in particular the safety instructions and the carrying capacity.

Make sure you adhere to the BMW-recommended work area of 5 x 7 m and to an escape route of 0.6 m between two lifting platforms.

Please comply with the following instructions before raising the hood

  1. Raise only when it is unloaded
  2. Ensure sufficient clearance between the seating plates/seating areas and the GFP edge of the hood
  3. The hood must always be positioned in the middle of the lifting platform.
IMPORTANTThe hood may only be raised at the pin (1). Under no circumstances may the hood be raised at the GFP edge of the hood (2). (Scheme 154) Exclusively for removal of pin (1), raise the hood in the GFP area. Also refer to: 86 21... REMOVING CENTERING PIN FROM MOUNTING BRACKET.

Scheme 154

Scheme 154

00 00... Raising BMW multi-trailer

CAUTIONTwin-strut underfloor platforms and twin-pillar lifting platforms are suitable for raising the BMW multi-trailer. Lifting platforms with drive-on surfaces are not suitable for raising in order to carry out maintenance and repair work.

The lifting platform must comply with the relevant statutory accident prevention regulations and be serviced according to the manufacturer's instructions. It is essential to follow the lifting platform operating instructions, in particular the safety instructions and carrying capacity!

Make sure you adhere to the BMW-recommended work area of 5 x 7 m and to an escape route of 0.6 m between two lifting platforms.

Before raising the BMW multi-trailer, please observe the following points

  1. Raise the trailer only when it is unloaded
  2. Remove a supplied loading ramp from the loading ramp frame so that all chassis areas of the BMW multi-trailer are freely accessible
  3. There must be sufficient clearance between the carrier arms/flat girder bridges and the GFK aprons or the front guard of the BMW multi-trailer
  4. The BMW multi-trailer must always be positioned in the middle of the lifting platform.
CAUTIONYou will need special additional supports for the lifting platform in order to bridge the difference in height between longitudinal member and lower edge of GFK side apron or front guard of the BMW multi-trailer. The minimum height of the additional supports is 145 mm. Use only the additional supports approved by the platform manufacturer or specified in these repair instructions. You will find appropriate examples in the repair instructions for the majority of lifting platforms present in BMW workshops. For lifting platforms that are not named, the relevant manufacturers will offer you appropriate additional supports. Please contact directly the manufacturer of the lifting platform used in your dealership.
CAUTIONThe BMW multi-trailer may only be raised by its longitudinal members. Do not under any circumstances raise the BMW multi-trailer by the GFK aprons. Make sure the additional supports bear the longitudinal members over their entire width and no attachments or wiring harnesses are touched or jammed. Check the securing equipment of the additional supports for correct seating. Under no circumstances should any work be carried out underneath the BMW multi-trailer if it is not adequately secured against slipping off the lifting platform.

The areas (2) on the longitudinal members (1) marked in the adjacent diagram are the best areas for attaching the additional supports.

Scheme 155

Scheme 155

General notes on using twin-pillar lifting platforms

For the twin-pillar lifting platforms described, the BMW multi-trailer is positioned in the direction of travel on the platform. For lifting platforms which do not create sufficient clearance between disk wheel and carrier arms, move the BMW multi-trailer against the direction of travel onto the platform.

Becker & Sohne twin-strut underfloor platform

The BMW multi-trailer can only be raised if it is supported at right angles to the direction of travel. For raising, use the high additional supports (1) of Becker & SOhne.

Scheme 156

Scheme 156
CAUTIONAlso lash the BMW multi-trailer to the flat girder bridges of the lifting platform. Flag the protruding tow hitch and the drawbar member of the BMW multi-trailer conspicuously so as to prevent injury, e.g. with a red cloth.

MAHA twin-pillar lifting platform

The BMW multi-trailer can only be raised if you use the support plate attachment sleeves for transporters (1). Position the axle of the BMW multi-trailer in the direction of travel in front of the pillars of the platform in order to obtain the specified lifting ranges and to establish sufficient clearance between disk wheel and carrier arms. The long carrier arms raise the front and the short carrier arms raise the rear of the BMW multi-trailer.

Scheme 157

Scheme 157

Romaico-Lift twin-pillar lifting platform

The BMW multi-trailer can only be raised if you use the 146 mm high attachments (1).

Position the axle of the BMW multi-trailer in the direction of travel in front of the pillars of the platform in order to obtain the specified lifting ranges and to establish sufficient clearance between disk wheel and carrier arms. The long carrier arms raise the front and the short carrier arms raise the rear of the BMW multi-trailer.

Scheme 158

Scheme 158

Working pit

The BMW multi-trailer can be serviced or repaired in conjunction with a working pit if the following measures are taken into consideration. The BMW multi-trailer must be secured against slipping/tilting sideways. The drawbar jockey wheel must be firmly secured against rolling.

00...... Raising vehicle with trolley jack

IMPORTANTObserve the following trolley-jack-related instructions: Use only BMW-distributed/approved trolley jacks which have rubber plate contact points. Trolley jacks must be regularly serviced and always checked for functional reliability before they are used! Check the rubber plate on the trolley jack prior to each use, replacing if necessary.

Scheme 159

Scheme 159
WARNINGThe vehicle may be raised with a trolley jack only at the following jacking points!
  1. Car jacking point on reinforcement strut (rear-wheel drive)
  2. Side car jacking points
  3. Rear differential

Risk of damage: It is not permitted to raise the vehicle at the rear differential cover!

Scheme 160

Scheme 160

Scheme 161

Scheme 161
  1. Car jacking point on front axle carrier (all-wheel drive)

33 32 160 Removing and installing/replacing tension strut for rear axle support

IMPORTANTObserve SAFETY INSTRUCTIONS for raising the vehicle Risk of damage! Driving without the compression strut is not permitted! The rear axle support must be supported if it is necessary to replace both compression struts!

Necessary preliminary tasks

  1. Remove «UNDERBODY COVER»(/bmw/m3/e90-2007-2013/remont/axle-shafts/#rear-axle-repair-e90__51-75-001-removing-and-installingreplacing)
  2. Remove rear tension struts

Release nuts (1 and 2).

Slacken screws (3) and release screws (4).

Installation

Replace self-locking nut.

Tightening torque 51 61 7AZ .

Scheme 162

Scheme 162

Release screws (1).

Installation

Tightening torque 33 33 2AZ .

Release screw (2) and remove compression strut (3).

Installation

Tightening torque 33 33 1AZ .

Scheme 163

Scheme 163

00 Risk of injury if oil comes into contact with eyes and skin

Danger of injury!

Contact with eyes or skin may result in injury!

Possible symptoms are

  1. Impaired sight
  2. Irritation of the eyes
  3. Reddening of the skin
  4. Rough and cracked skin

Protective measures/rules of conduct

  1. Wear protective goggles
  2. Wear oil-resistant protective gloves
  3. Observe country-specific safety regulations

First aid measures

  1. Eye contact: Rinse eyes immediately with plenty of water for at least 15 minutes; if available, use an eye-rinsing bottle. If irritation of the eyes persists, consult a doctor.
  2. Skin contact: Wash off with soap and water immediately. If irritation persists, consult a doctor. NOTE: Do not use solvents/thinners.

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

WARNINGIf the engine hood/bonnet contact is pulled upwards (workshop mode), the information "switch closed" is output. The automatic engine start stop function is active. An automatic engine start is possible.

Observe safety precautions when working on MSA vehicles

Before carrying out practical work on the engine, always ensure that the MSA functionality is deactivated so as to prevent automatic engine starting while work is being carried out in the engine compartment.

MSA function is deactivated by

Scheme 164

Scheme 164

Scheme 165

Scheme 165
  1. Deactivate MSA by means of button (1) in passenger compartment
  2. Open seat belt buckle and driver's door
  3. Open engine bonnet/hood and ensure that engine hood/bonnet contact is not in workshop mode Workshop mode A = 10 mm Basic setting (engine hood/bonnet open) B = 7 mm To make sure that the engine hood/bonnet contact is at the basic setting, if necessary press the hood/bonnet contact up to the limit position before starting work and slowly release.

When working with diagnosis tools

  1. Observe instructions in diagnosis tool

00 Safety instructions for handling oil

WARNINGDANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

Recycling

Observe country-specific waste-disposal regulations.

Measures if oil is unintentionally released

  1. Personal precautionary measures: Danger of slipping! Keep non-involved persons away from the work area. Wear personal protective clothing/equipment.
  2. Environmental protection measures: Prevent oil from draining into drain channels, sewerage systems, pits, cellars, water and the ground.
  3. Limiting spread: Use oil blocks to prevent the surface spread of oil.
  4. Cleaning procedure: Bind and dispose of escaped oil with nonflammable absorbents.

Note. Do not flush oil away with water or aqueous cleaning agents.

00 00... Seat belts: checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle

Belt strap, retractor mechanism, belt interlock

Pull out strap and make sure it emerges without jerking.

Belt strap

  1. folding
  2. unraveling
  3. pinches
  4. cracks and tears
  5. traces of melting
  6. Check retaining button on tongue of belt strap

for damage and proper installation.

Retract belt strap; here the inertia reel mechanism must retract the strap automatically and without squeaking noises, the last section of the strap may have to be fed in.

Pull out belt strap in short tugs - locking reel must lock.

Belt buckle

The tongue on the belt strap must easily snap into place with an audible click.

When the "Press" button is pressed, the tongue must be ejected from the buckle under spring pressure.

Note. If the seat belt is damaged, you must replace the seat belt completely after consulting the customer; issue a separate invoice for this work. Instructions on how to proceed, refer to CHECKING AUTOMATIC SEAT BELT .

00 00 618 Service - brake fluid

  1. Service - brake fluid «CHANGING BRAKE FLUID»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-00-025-replacing-fluid-in) Using scan tool, reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) according to factory specification.
IMPORTANTRead and comply with GENERAL NOTES AND INFORMATION on brakes
  1. Service - brake fluid «CHANGING BRAKE FLUID»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-00-025-replacing-fluid-in) Replace «MICROFILTER»(/bmw/m3/e90-2007-2013/remont/automatic-hvac-system/#heating-and-air-conditioning-repair-e90__64-31-011-replacing-microfilter-for) for interior blower.
IMPORTANTRead and comply with GENERAL NOTES AND INFORMATION on brakes

00 00 610 Service - engine oil (S65)

  1. Service - engine oil Change «ENGINE OIL AND OIL FILTER»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-00-service-engine-oil) «PARKING BRAKE»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-10-014-adjusting-handbrake) Brake in and check for correct function A/C system or automatic A/C: Change «MICROFILTER»(/bmw/m3/e90-2007-2013/remont/automatic-hvac-system/#heating-and-air-conditioning-repair-e90__64-31-011-replacing-microfilter-for) At 1st and every 3rd engine oil change CAUTION: Twin clutch transmission - no transmission fluid change required (Lifetime oil) Manual transmission: «CHANGE GEARBOX OIL»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-11-229-changingtopping-upchecking-gear) , clean oil filter ( not applicable to twin clutch gearboxes ) Change «REAR DIFFERENTIAL OIL»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-11-259-oil-change-in) At every 2nd engine oil change «INTAKE MUFFLER»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-72-001-replacing-air-filter) : change air filter element. Shorten intervals accordingly for vehicles operated in dusty regions. At every 3rd engine oil change Replace «SPARK PLUGS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-12-011-replacing-all-spark) Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) using scan tool according to factory specification

00 00 612 Service - front brakes

  1. Service - front brakes «CHANGE BRAKE PADS»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-11-000-removing-and-installingreplacing) , clean brake air ducts «BRAKE DISCS»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-11-220-removing-and-installingreplacing) Check surface and thickness If necessary: Replace Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) according to factory specification

Note. Clean brake air ducts. Replace brake discs if they are below the MINIMUM BRAKE DISC THICKNESS and if scoring, heat cracks or thickness difference are detected. Apply a thin coat of grease to wheel centering on light alloy wheels, refer to FRONT AXLE - OPERATING FLUIDS . Issue a separate invoice for replacing the brake discs.

00 00 602 Service - intake muffler

  1. Change «AIR CLEANER ELEMENT IN ACCORDANCE WITH»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-72-001-replacing-air-filter) repair instructions Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) with scan tool according to factory specification.

00 00 616 Service - microfilter

  1. Service - microfilter «HEATING/AIR CONDITIONING: CHANGE MICROFILTER/CARBON CANISTER»(/bmw/m3/e90-2007-2013/remont/automatic-hvac-system/#heating-and-air-conditioning-repair-e90__64-31-011-replacing-microfilter-for) Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) using scan tool.

00 00 614 Service - rear brakes

  1. Service - rear brakes «CHANGE BRAKE PADS»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-21-200-removing-and-installing) , clean brake air ducts «BRAKE DISCS»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-21-320-removing-and-installing) Check surfaces and thickness. If necessary: Replace «HANDBRAKE»(/bmw/m3/e90-2007-2013/remont/mechanical-hydraulic/#brakes-repair-e90__34-41-220-removing-and-installingrenewing) Check condition, brake lining thickness and function If necessary: Replace Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) using scan tool according to factory specification

Note. Clean brake air ducts. Replace brake disks if they drop below minimum thickness (refer to TECHNICAL DATA and in event of scoring, heat cracks or thickness difference. Apply a thin coat of grease to wheel centering on light alloy wheels. Issue a separate invoice for replacing the brake discs and handbrake shoes.

00 00 622 Service - spark plugs

  1. Service - spark plugs «REPLACE SPARK PLUGS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-12-011-replacing-all-spark) Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) according to factory specification

00 00 624 Service - vehicle check

  1. Service - vehicle check Check «HORN, HEADLIGHT FLASHERS AND HAZARD WARNING FLASHERS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-checking-horn-headlight-flashers) Check «INSTRUMENT AND INSCRIPTION LIGHTING AND BLOWER»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-checking-instrumentinscription-lighting-interiorluggag) Check «LIGHTING SYSTEM»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-checking-lighting-system) «SEAT BELTS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-seat-belts-checking-condition) Check condition of seat belt strap, function of automatic reel, seat belt locking reel and seat belt buckle Check «WINDSCREEN WASH/WIPE SYSTEM»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-check-windscreen-washwipe-system) Convertible only: Trigger rollover protection system (Convertible) via diagnostic interface. Warning: open soft top first If available: «(M) MOBILITY SYSTEM»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-m-mobility-system-checking) : Check expiry date on sealant bottle, replace sealant bottle if necessary «TIRES»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-tires-checking-inflation-pressure) Check tread depth, tread wear pattern, external condition and tire pressure and correct if necessary (spare wheel as well) Initialize «RUN FLAT INDICATOR»(/bmw/m3/e90-2007-2013/remont/wheel-tire-system/#wheel-and-tires-repair-e90__36-11-000-initializing-run-flat) Check «BATTERY»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e9293) (magic eye), if necessary recharge battery (issuing a separate invoice for this work) Check display (magic eye) If necessary: Charge battery Steering fluid reservoir: Check oil level. See «STEERING AND WHEEL ALIGNMENT - OPERATING FLUIDS»(/bmw/m3/e90-2007-2013/remont/manual-power-steering/#steering-and-wheel-alignment-operating-fluids) . Check oil level. Checking «COOLANT LEVEL AND CONCENTRATION»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-checking-coolant-level-and) , topping up if necessary «WINDSCREEN WASHER SYSTEM»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-windscreen-washer-system-checking) Check fluid level, top up if necessary «BRAKE LINES AND CONNECTIONS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-brake-lines-and-connections) Check for tightness, damage and correct position «UNDERBODY INCL. ALL VISIBLE COMPONENTS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-underbody-incl-all-visible) Check for damage, tightness, corrosion «STEERING COMPONENTS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-steering-components-checking-for) Check for play, tightness, damage and wear «CHECK ROAD SAFETY»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-checking-roadworthiness-test-drive) (test drive): Brakes Steering Shock Absorbers Transmission Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset) according to factory specification

00 00 105 Standard scope of service

  1. Standard scope of service Check "Check Control" messages Check indicator and warning lights Reset «CBS»(/bmw/m3/e90-2007-2013/remont/oem-general-information/#maintenance-and-general-information-repair-e90__00-00-cbs-reset)

00 00... Steering components: checking for zero clearance, leaks, damage and wear

Checking play

  1. For hydraulically assisted steering systems, the engine must be running
  2. For electrically assisted steering systems, the ignition must be on
  3. Steering wheel: Move steering wheel back and forth and check for play
  4. Tie rod joint: There must be no play between the track-rod arm (2) and track rod joint (1)

Scheme 166

Scheme 166

Checking for leaks

The following illustration shows the arrangement of the power steering components and lines.

Scheme 167

Scheme 167

Check all visible connections, hoses, lines and steering gear for traces of fluid.

Checking for damage and wear

Check gaiters, flexible disc and axle and tie rod sleeves for damage (e.g. cracks, holes), for leaks or missing clamping bands on gaiters.

00 00... Steering fluid reservoir: Check oil level

IMPORTANTAdhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system. Using contaminated equipment to add fluid may introduce dirt particles into the fluid reservoir and significantly reduce the service life of the power steering system. Do not use any filler funnels or similar!

Visual inspection and leak test

Check connections, hoses and steering gear for traces of fluid.

Checking fluid level

Check fluid level with engine switched off at expansion tank of power steering/ride-height control system. The fluid temperature should be approx. 20°C here.

Ensure that the cap is fully screwed in prior to the fill level check.

If necessary, add hydraulic fluid up to Max. marking (1).

IMPORTANTIf the fluid level has dropped to the Min. marking (2), you must check the power steering and ride-height control for leaks and issue a separate invoice for this work.

It is not enough merely to top up the fluid.

Scheme 168

Scheme 168

Note. To avoid mix-ups when filling with hydraulic fluid, mark the fluid reservoirs or their caps with identification marks.

ATF Automatic transmission fluid

CHF Pentosin CHF11S

Scheme 169

Scheme 169

00..... Symbols used and information in repair instructions

WARNINGPrecautionary rules and measures which protect mechanics and other personnel against injury (including life-threatening injuries).

For example

WARNINGRisk of scalding! Only perform this work after engine has cooled down.
IMPORTANTSpecific instructions and precautionary measures which prevent damage to the vehicle or to vehicle parts. Failure to comply with the above will invalidate any warranty claims. The caution symbol is used in all repair instructions. However, use of the warning word "Caution!" is not binding in every case. The notes, instructions and precautionary measures mentioned above retain their validity.
WARNINGHigh-voltage system - danger to life! Before beginning work, follow the applicable safety rules and perform the necessary preliminary work.

Note. High-voltage symbol for hybrid cars (electrically powered vehicles) E72 and MINI E.

WARNINGHigh-voltage system - danger to life! Before beginning work, follow the applicable safety rules and perform the necessary preliminary work.

Note. High-voltage symbol for hybrid car (electrically powered vehicle) from F04.

Note. Particular information on improved procedures for operation, testing, adjustment and upkeep. Also indicates the end of a repair section.

Recycling

Observe country-specific waste disposal regulations

General information

Refers to other instructions: such as e.g.

Necessary preliminary tasks

Replacement

Carry out programming/encoding.

Note. Many electronic control units must be programmed/coded (e.g. when replaced).

Note (previous symbol)

  1. Connect BMW diagnosis system

Note (symbol for new diagnosis system ISID)

  1. Connect BMW diagnosis system
IMPORTANTRead and comply with notes on protection against damage from electrostatic damage (ESD protection).

Note. Electronic control units and other electronic components - if handled incorrectly - can be damaged or destroyed by electrostatic discharge.

WARNINGLaser beam!

For example

Laser beam at adjustment unit. Do not look into the beam!

Note on laser class.

IMPORTANTUse eye protection for the following operations.

For example

Fuel can emerge spontaneously at high speed when the fuel delivery line is released!

IMPORTANTUse eye protection and ear protection for the following operations.
IMPORTANTUse face protection for the following operations.
IMPORTANTUse protective gloves for the following operations. Avoid skin contact.
IMPORTANTUse eye protection and protective gloves for the following operations. Avoid eye contact and skin contact.
WARNINGDanger of explosion!

First aid measures

Note on first aid measures that need to be administered immediately.

00 00... Tires: checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern

  1. Checking tire inflation pressure: Check tire inflation pressure in accordance with information plate on B-pillar The inflation pressure in the spare wheel must be 0.5 bar higher than the maximum specified value on the information plate Initialize «RUN FLAT INDICATOR»(/bmw/m3/e90-2007-2013/remont/wheel-tire-system/#wheel-and-tires-repair-e90__36-11-000-initializing-run-flat)
  2. Check tire condition: Check tread depth of all tires with tire tread gauge Check tire tread surfaces and side walls for incisions and foreign particles such as nails or screws Check tire tread pattern for localized flattening and wear on one side; if necessary, carry out wheel/chassis alignment after consulting with customer and issue a separate invoice for this work

Note. For reasons of driving safety, only use tires of the same type and tread pattern on a single vehicle Inform customer of any incorrect or worn tires

00 00... Underbody incl. all visible components: checking for damage, leaks, corrosion

  1. Visually inspect underbody
  1. For leaks (transmission, fuel system, brake components, steering)
  2. For correct routing of electrical leads (brake pad sensor, pulse generator)
  3. For leaks (shock absorber) and mounting (springs) rebound
  4. Damage to underbody
  5. Corrosion on underbody
IMPORTANTIf damage to the underbody is identified: If necessary, remove panels from underbody. Check mountings and fixtures and brake and fuel lines for damage and correct installation position. Rectify identified faults after consulting with customer and issue a separate invoice.

00 00... Upkeep measures for stored vehicles (new and used cars) and vehicles to be laid up at customer's premises

MeasureVehiclesImplementation
Renew outer skin preservation (new cars must always be stored in preserved condition; preservation/depreservation instructions, refer to Component Group 97)New carsEvery 6 months; Tropical countries every 4 months
Release parking brakeNew carsIn general
Used carsIn general
Customer cars to be laid up (instructions to customer)In general
Engage gear or selector lever position "P" for automaticNew carsIn general
Used carsIn general
Customer cars to be laid up (instructions to customer)In general
Check covering of interior equipmentNew carsIn general
Increase tire inflation pressure to 3.5 barNew carsIn general
Used carsIn general
Customer cars to be laid up (instructions to customer)In general
If battery master switch is fitted, switch offNew carsIn general
Charge batteryNew carsEvery 6 weeks batteries disconnected from vehicle electrical system every 12 weeks in general before handover to customer
Used carsEvery 6 weeks batteries disconnected from vehicle electrical system every 12 weeks
Customer cars to be laid up (instructions to customer)Every 6 weeks batteries disconnected from vehicle electrical system every 12 weeks
Change brake fluid and reset service interval indicator (clock symbol only)New carsLay-up periods > 6 months, change before handover of vehicle to customer
Used carsLay-up periods > 6 months, change before handover of vehicle to customer
Check convertible top for possible damageNew carsIn general before handover to customer
Used carsIn general before handover to customer
Park convertibles, if possible, under a roofNew carsIn general
Used carsIn general
Customer cars to be laid up (instructions to customer)In general
Check for damage to paintwork and exterior/interior equipmentNew carsIn general before handover to customer
Used carsIn general before handover to customer
Change engine oil and oil filter when engine is at normal operating temperatureNew carsFrom 12 months lay-up period before handover of vehicle to customer
Used carsFrom 12 months lay-up period before handover of vehicle to customer
Customer cars to be laid up (instructions to customer)From 12 months lay-up period before handover of vehicle to customer
Check coolant concentrateUsed carsIn general
Customer cars to be laid up (instructions to customer)In general
Apply hand and foot brakes when dryNew carsIn general
Used carsIn general
Customer cars to be laid up (instructions to customer)In general
Perform surface protection: Vehicle washing with inside cleaning and subsequent preservation of paintwork and chrome. Clean rubber seals on hoods/bonnets, rear lids and doors and apply talc or glycerine. Perform cleaning, preservation and subsequent treatment of engine, engine compartment, underbody, axles and assemblies with BMW-approved materials.Used carsIn general
Customer cars to be laid up (instructions to customer)In general
Switch on A/C system once a month for 10 minutesUsed carsNecessary in order to retain full operational capability of gaskets and expansion valve (omitted in case of R134a refrigerant, identified by rating plate in engine compartment)
Customer cars to be laid up (instructions to customer)Necessary in order to retain full operational capability of gaskets and expansion valve (omitted in case of R134a refrigerant, identified by rating plate in engine compartment)

MEASURES FOR STORED VEHICLES

00 00... Windscreen washer system: checking fluid level, topping up if necessary

  1. Top up windscreen washer fluid reservoir, if necessary rear window washer fluid reservoir and (depending on equipment specification) intensive cleaning reservoir up to edge or mark.
IMPORTANTA pH-neutral BMW window cleaning agent (antifreeze in winter) must always be added to the water.

See also:
SAFETY INSTRUCTIONS FOR HANDLING VEHICLE BATTERY
BATTERY CHARGING.
MANUAL TRANSMISSION - OPERATING FLUIDS
REAR UNDERBODY PROTECTION
6161041 REPLACING BOTH WINDSCREEN WIPER BLADES
6161... ADJUSTING LEFT OR RIGHT WINDSCREEN WIPER
6161010 CHECKING/ADJUSTING CONTACT ANGLE OF WINDSCREEN WIPER ARMS ON WINDSCREEN
NOZZLE
BRAKE IN PARKING BRAKE AS INSTRUCTED
CHECK FUNCTION OF PARKING BRAKE
33 11 3AZ
REPLACING THE SEALANT BOTTLE
EXCERPT FROM COMPANY STANDARD BMW GS 90003-2
TREATING CABLES AND OPTICAL FIBRE CABLES
BUTT CONNECTORS
REPAIRING AIRBAG CABLES
REPAIRING RIBBON CABLES Z
86 21... REMOVING CENTERING PIN FROM MOUNTING BRACKET
UNDERBODY COVER
51 61 7AZ
CHECKING AUTOMATIC SEAT BELT
CHANGING BRAKE FLUID
GENERAL NOTES AND INFORMATION
MICROFILTER
ENGINE OIL AND OIL FILTER
INTAKE MUFFLER
SPARK PLUGS
CHANGE BRAKE PADS
BRAKE DISCS
MINIMUM BRAKE DISC THICKNESS
CHANGE BRAKE PADS
BRAKE DISCS
HANDBRAKE
RUN FLAT INDICATOR
BATTERY
STEERING AND WHEEL ALIGNMENT - OPERATING FLUIDS
DANGER OF POISONING
RISK OF INJURY
SAFETY INSTRUCTIONS
CBS
CHANGE GEARBOX OIL
REAR DIFFERENTIAL OIL
HORN, HEADLIGHT FLASHERS AND HAZARD WARNING FLASHERS
INSTRUMENT AND INSCRIPTION LIGHTING AND BLOWER
LIGHTING SYSTEM
SEAT BELTS
WINDSCREEN WASH/WIPE SYSTEM
(M) MOBILITY SYSTEM
TIRES
COOLANT LEVEL AND CONCENTRATION
WINDSCREEN WASHER SYSTEM
BRAKE LINES AND CONNECTIONS
UNDERBODY INCL. ALL VISIBLE COMPONENTS
STEERING COMPONENTS
CHECK ROAD SAFETY