Sunroof: Maintenance Audi S5 I facelift

WATER DRAIN HOSES

Special tools and workshop equipment required

Scheme 2

1. Cleaning and pulling tool VAS 6620

Scheme 3

1. Front water drain hose Front water drain hoses are routed in A-pillar with clamps and end in the lower A-pillar behind the door. NOTE: Use cleaning and insertion aid VAS 6620 to clean the water drain hoses. -- Cleaning is performed at lower end of hose. -- If the sunroof panel is removed, the cleaning can also be started from the upper hose end.
2. Sunroof frame
3. Rear water drain hose Rear water drain hoses are routed in C pillars and end in wheel housing above wheel housing liner. NOTE: Use cleaning and insertion aid VAS 6620 to clean the water drain hoses. -- Once the sunroof panel is removed, start cleaning from the upper hose end. -- If the wheel housing liner is removed, the cleaning can also be started from the lower hose end.
4. Clip Note different versions.
5. A-pillar grommet

Scheme 4

With the glass panel tilted, remove the bellows -1- forward out of the mount -2- from behind.

To install, remove the glass panel from the slotted guide rails.

Lift the glass panel slightly and insert the bellows diagonally in the mount.

Press the bellows completely into the mount in stages using a plastic wedge.

Scheme 5

The glass panel is removed.

Remove the old bellows from the glass panel and remove the adhesive residue completely.

Clean adhesive surface with Cleaning Solution -D 009 401 04-.

Apply bonding agent -D 009 200 02- to the adhesive surface and let it dry for 10 minutes.

Remove the protective film from the adhesive tape and press the new bellows on firmly at a distance of >>dimension a<< = 32 mm to the edge of the panel.

Scheme 6

The glass panel is removed.

To remove, remove the side seal from the body flange.

When installing, press the seal -1- onto the body flange firmly at a distance of approximately 200 mm from the curve on >>mounting point A<<.

Press the seal on all around and compress the excess length evenly in >>area B<< if necessary.

Scheme 7

1. Glass Panel Removing -- Open the sun shade. -- Remove the bolt on the front glass panel in the center. -- Remove the inner trim, refer to «INTERIOR TRIM, REMOVING AND INSTALLING»(ref-520209-S10822257052012123100000) . -- Tilt the glass panel and remove the bolts on the slotted guide rails. -- Carefully pull the bellows sideways out of the mount by hand. -- Lift the glass panel off the vehicle. Installing: Lay the glass panel on the sunroof opening. Lift one side of the glass panel and press the trim sideways into the mount using a small wedge beginning at the front. Do the same on the opposite side. Install the bolts on the slotted guide rails and tighten slightly. Close the glass panel and adjust with the body contour. Tighten bolts to tightening specification.
2. Mounting bracket Not a replacement part, part of the glass panel delivery package.
3. Bolt 4 Nm
4. Slotted guide rail
5. Bolt 2.5 Nm

Scheme 8

Adjust the height at the front and rear according to the illustration to prevent wind noise.

The front of the glass panel must not be higher than the roof and the rear must not be lower than the roof.

Scheme 9

Lift off the glass panel and insert a small screwdriver between the trim and the flange in the center at the retainer -arrow- to release the retainer.

Slide the trim toward the rear out of the glass panel mount -1- and pull toward the vehicle center from out of the openings.

Scheme 10

1. Sun shade CAUTION: Do not operate the sun shade when it is removed or it will be damaged and will have to be replaced. The glass panel is removed. The wind deflector is removed. -- Close the sun shade completely toward the rear. -- Remove the threaded connection on the retracting spring. CAUTION: Let the retracting spring retract into the brake slowly. Otherwise it will be damaged and will have to be replaced. -- Open the sun shade forward completely. -- Remove the locking pin. Refer to «LOCKING PIN FOR SUN SHADE»(ref-520209-S01150639682012123100000) . -- Press the sun shade forward off the guides on the sunroof frame. -- Remove the sun shade upward from the frame diagonally.
2. Bolt Retracting spring mounting bolt. 2 Nm
3. Bolt 1 Nm
4. Wind deflector The sunroof panel is removed. -- Remove the left and right bolts on the wind deflector. -- Remove the front clips and the wind deflector from the sun shade.
5. Bolt 2 Nm
6. Slider The sun shade is removed. Remove the bolt and remove the slider downward from the shade.
7. Bolt 2 Nm

WATER DRAIN HOSE ANGLE BRACKETS, REPLACING

Remove the water drain hose from the angle bracket -2-.

Remove the angle bracket from the sunroof frame.