Engine identification
Note. Engine identification is visible first after preparations.
- Remove front engine cover (arrows).
Scheme 320
A sticker containing "engine code" and "production number" (arrow) is located on the housing for vacuum diaphragm for intake manifold adjustment.
Scheme 321
If the sticker is not present and the "engine identification" is required, proceed as follows
- Remove rear engine cover (arrows).
Engine codes are stamped on rear of cylinder block, left side (arrow).
Engine codes are also included on the vehicle data plate.
Scheme 322
If the sticker is not present and the "engine identification" and "production number" is required, proceed as follows
- Remove bolts (arrows) and remove vacuum diaphragm for intake manifold adjustment.
- Remove compression spring which is behind it and set off to side with vacuum diaphragm with connected lines.
The engine code -arrow- ("engine code" and "production number") are located at the front of cylinder head, on top.
Scheme 323
Lock carrier in service position, overview
The following list pertains to see scheme 88.
- 50 Nm 4x
- 3369 support tool Tighten to 10 Nm
- 10 Nm
- 10 Nm
- 10 Nm
- 10 Nm
- 3369 support tool Tighten to 10 Nm
- 50 Nm
Scheme 324
Toothed belt drive, assembly overview
Note. Before removing toothed belt, note direction of rotation with chalk or felt-tip marker. Reversing the direction of rotation of a run-in belt can destroy the belt.
The following list pertains to see scheme 111.
- 45 Nm Self-locking Always replace
- Washer
- 45 Nm
- Tensioner roller
- Tensioning lever Insert shim item 6
- Washer for tensioner lever
- Toothed belt Before removing, note direction of rotation using chalk or felt-tip marker Check for wear Removing (see «TOOTHED BELT, REMOVING AND INSTALLING»(ref-196254-S00113299912005100700000) ) Install (adjust timing) (see «INSTALLING (ADJUSTING VALVE TIMING)»(ref-196254-S18761640162005100700000) )
- 45 Nm
- Exhaust camshaft, toothed belt gear for cylinder bank 1 (right) with vibration damper with camshaft adjuster Identification "Exhaust"
- Intake camshaft, toothed belt gear for cylinder bank 1 (right) with camshaft adjuster Identification "Intake"
- 10 Nm Self-locking Always replace
- Bracket for idler roller
- 10 Nm Self-locking Always replace
- Toothed belt guard, rear right
- Idler roller
- 10 Nm
- 10 Nm
- Mechanical coolant pump Removing- and installing (see «COOLANT PUMP, REMOVING AND INSTALLING»(ref-196255-S42099136242005100700000) )
- Gasket Always replace
- Intake camshaft, toothed belt gear for cylinder bank 2 (left) with camshaft adjuster Identification "Intake"
- Toothed belt guard, rear left
- 10 Nm Self-locking Always replace
- Exhaust camshaft, toothed belt gear for cylinder bank 2 (left) with vibration damper with camshaft adjuster Identification "Exhaust"
- 100 Nm Use T40030 camshaft adjuster gauge when loosening or tightening
- O-ring Always replace
- Cap
- Snap ring
- Diamond disc for toothed belt gear Replace after removing toothed belt
- Eccentric pulley
- 45 Nm
- Toothed belt gear for crankshaft Replace diamond disc item 28 - after removal Contact surface between toothed belt gear, diamond disc and crankshaft must be free of oil. Installation only possible in one position Version dependent with/without thrust washer. Observe note (see «HARMONIC BALANCER, REMOVING AND INSTALLING»(ref-196254-S37420162542005100700000) )
- Turn central lock 200 Nm plus an additional 180 (1/2 turn) Always replace Do not add oil Use T40026 locking pin when loosening or tightening Thread in T40026 locking pin (see «HARMONIC BALANCER, REMOVING AND INSTALLING»(ref-196254-S37420162542005100700000) )
- Toothed belt tensioner
- 10 Nm
Identification of crankshaft bearing caps
- Bearing 1 is located on the belt pulley side
Oil check valves and spray jet valve, overview
Note. If irregular valve noise occurs repeatedly during short journeys and disappears after extended driving, the oil check valves must be replaced.
The following list pertains to see scheme 428.
- O-rings Always replace
- Oil check valve -20 Nm for oil supply at left cylinder head
- Banjo fitting - 15 Nm
- Baffle
- Gasket Always replace
- Cover with connection for crankshaft housing ventilation Removing, see «INTAKE MANIFOLD, REMOVING AND INSTALLING»(ref-196254-S06782678992005100700000)
- 10 Nm
- Hose to pressure regulation valve of crankshaft housing ventilation
- Spray jet valve - 25 Nm for piston cooling
- Oil line
- O-ring Always replace
- Oil check valve - 20 Nm for oil supply at right cylinder head
- O-ring Always replace