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Repair manual

Air Conditioning Audi A6 C5 facelift

Step-by-step instructions on "Air Conditioning" for Audi A6 C5 facelift (2001–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

147subsections
147articles
150illustrations

A/C system, safety precautions

1 article

A/C system, general repair guidelines

1 article

Commercial designation

1 article

Color

1 article

Airborne properties

1 article

Solubility of refrigerant oil

1 article

Effects on the environment

1 article

Toxicity

1 article

Temperature/pressure relationship

1 article

Effects on plastics

1 article

Effects on metal

1 article

Critical temperature/critical pressure

1 article

Water solubility

1 article

Flammability

1 article

Refrigerant containers

1 article

Leak detection

1 article

A/C refrigerant oil (PAG), properties

1 article

Refrigerant system with restrictor and accumulator

1 article

A/C compressor

1 article

A/C condenser

1 article

Evaporator

1 article

Accumulator

1 article

O-rings

1 article

Hoses and lines

1 article

Pressure relief valve

1 article

A/C system, switches and valve connections

1 article

A/C pressure switch -F129

1 article

Valve connection for pressure switch

1 article

A/C compressor speed sensor -G111

1 article

A/C system, quick coupling connections

1 article

Connection with Schrader valve (example)

1 article

A/C refrigerant system, pressure and temperature relationships

1 article

A/C system with restrictor and accumulator, refrigerant flow

1 article

Table of pressure and temperature relationships

1 article

Refrigerant circuit, servicing

1 article

Compressor, with A/C clutch -N25

1 article

Compressor, with A/C compressor regulator valve -N280

1 article

A/C clutch -N25-, servicing (Denso compressor)

1 article

Loosen and tighten hex bolt

1 article

Removing clutch plate

1 article

Installing magnetic coil

1 article

High pressure sensor -G65-, removing and installing

1 article

Check function

1 article

O-ring seals for refrigerant circuit

1 article

A/C system components (in engine compartment)

1 article

Air extraction vent, checking

1 article

Dust and pollen filter element, removing and installing

1 article

Dust and pollen filter with active carbon filter element

1 article

Sensor for air quality -G238-, removing and installing

1 article

Removing and installing

1 article

A/C system components (in passenger compartment)

1 article

A/C control head -E87-, removing and installing

1 article

Removing and installing, Vehicles without Radio Navigation system

1 article

Removing and installing, Vehicles with Radio Navigation system

1 article

Control module for fresh air blower -J126-, removing and installing

1 article

Fresh air blower -V2-, removing and installing

1 article

Sender for outlet temperature, floor outlet -G192-, removing and installing

1 article

Left vent temperature sensor -G150-, removing and installing

1 article

Right vent temperature sensor -G151-, removing and installing

1 article

Evaporator vent temperature sensor -G263-, removing and installing

1 article

Fresh air intake duct temperature sensor -G89-, removing and installing

1 article

Sunlight photo sensor -G107-, removing and installing

1 article

Defroster flap motor -V107-, removing and installing

1 article

Actuator for temperature flap right -V159-, removing and installing

1 article

Central air flap motor -V70-, removing and installing

1 article

Air flow flap motor -V71-, removing and installing (vehicles up to model year 2002)

1 article

Recirculation flap motor -V113-, removing and installing (vehicles from model year 2002)

1 article

Center instrument panel vent, removing and installing

1 article

Left instrument panel vent, removing and installing

1 article

Right instrument panel vent, removing and installing

1 article

Left and right side window defroster vents, removing and installing

1 article

Heater core, removing and installing

1 article

Removing heater core

1 article

Installing heater core

1 article

Changes implemented from June 1998

1 article

Changes implemented from model year 2002

1 article

Air distribution in air conditioner

1 article

Air ducts in vehicle interior

1 article

Preparatory steps

1 article

Cooling performance checking (vehicles from model year 2002)

1 article

Notes

1 article

Continuation for vehicles with compressor using A/C Clutch -N25

1 article

Identifying malfunctions at temperature increase behind condenser

1 article

Measuring pressure and temperature in a "switched-on" refrigerant system

1 article

Measuring pressure and temperature in a closed container or "switched-off" refrigerant system

1 article

A/C refrigerant system, checking pressures

1 article

Preparation work

1 article

Checking

1 article

If A/C refrigerant system base pressure is less than specified on chart, system is low on refrigerant

1 article

If A/C refrigerant system pressure corresponds to or is higher than base pressure specified on chart

1 article

Pressure in A/C system corresponds to chart or is higher

1 article

A/C refrigerant system (R-134a), discharging

1 article

Discharging

1 article

A/C refrigerant system (R-134a), evacuating and recharging

1 article

Evacuating and recharging

1 article

A/C refrigerant system, servicing

1 article

Determining dimensions of flat tubes from condenser

1 article

Restrictor version

1 article

Released refrigerant oil (PAG)

1 article

Vehicles with compressors with A/C clutch -N25

1 article

Refrigerant lines from Denso compressor (with A/C clutch -N25-), removing and installing

1 article

Denso compressor, removing and installing from bracket (8 cyl. engine with A/C clutch - N25-)

1 article

Removing

1 article

Compressor (with A/C Clutch -N25-), removing and installing

1 article

Vehicles with compressor drive via a belt

1 article

Compressor (installed on right side of engine), removing and installing from bracket

1 article

Compressor (installed on left side of engine), removing and installing from bracket

1 article

Audi Allroad with 8 cyl. engine (compressor drive via a drive shaft)

1 article

Belt pulley, replacing

1 article

Pulley, removing from compressor and installing

1 article

Compressor drive unit, checking, replacing

1 article

Drive shaft, loosening

1 article

Installing

1 article

Drive plate with overload protection, removing and installing

1 article

Drive plate to compressor, removing and installing

1 article

Drive plate with roller bearing, removing and installing

1 article

A/C refrigerant circuit, servicing (compressor with A/C compressor regulator valve -N280-)

1 article

Condenser, removing and installing

1 article

Version "1" (with bolted connection and bracket), removing

1 article

Version "2" (with block and bolt connection), removing

1 article

Version "3" (with two block connections), removing

1 article

Installing (all models)

1 article

Disconnecting

1 article

Connecting

1 article

Refrigerant lines on compressor, disconnecting and connecting (compressor with A/C compressor regulator valve -N280-)

1 article

Removing (compressor drive via belt)

1 article

Refrigerant lines for condenser, removing and installing

1 article

Removing refrigerant lines on version "1" (two connectors)

1 article

Removing refrigerant lines on version "2" (two block connections on left side)

1 article

Removing refrigerant lines on version "3" (one block connection on left side and one on right side)

1 article

Removing, versions "1" and "2"

1 article

Removing, version "3"

1 article

Condenser version

1 article

Air conditioner unit

1 article

Refrigerant oil

1 article

Compressor bracket, removing and installing (6 cyl. engine, compressor with A/C clutch -N25-)

1 article

Complete air conditioner unit, removing and installing

1 article

Air duct and intake housing (vehicles up to model year 2001)

1 article

Air duct and intake housing (vehicles from model year 2002)

1 article

A/C does not cool (cooling has stopped completely)

1 article

Insufficient cooling during all driving or engine speed (RPM)

1 article

A/C compressor noisy

1 article

A/C compressor noisy immediately after switching A/C ON and/or when driving around corners or braking "refrigerant shock" - refrigerant system overcharged

1 article

With an otherwise properly operating A/C system, water sprays out of instrument panel vents

1 article

A/C system, replacing components

1 article

For leaking or damaged components (except for compressor and accumulator), A/C system was completely empty (no charge)

1 article

For leaky or damaged components (except for the compressor and accumulator) there is still refrigerant in the A/C system

1 article