Home/Volvo/V70/Volvo V70 II (2000-2004)/Repair manual/Transmission - Removal, Replacement and Installation - Part 2/Ordering software

Contents

Wiring diagrams Section: Transmission - Removal, Replacement and Installation - Part 2

Information

Primary shaft seal

Primary shaft seal 41 mm

Installing the clutch cylinder

Primary shaft seal 44.6 mm

Removing the clutch cylinder

Installing the rubber seal for the pipe in the clutch cover

Installing the collision protection system over the steering gear (right-hand drive cars)

Lifting the engine and gearbox to the horizontal position

Installing the subframe on the bodywork

Installing the sealing ring for the CV joint housing

Installing the left drive shaft on the gearbox, stub axle and control arm

Installing the screws for the front engine pad

Installing the right drive shaft on the gearbox, stub axle and control arm

Installing new lock nuts on the steering gear

Lowering the car and removing the lifting beam and lifting tools from the engine

Gearbox, removing

Disconnecting the battery lead

Removing engine compartment components

Continue removing engine compartment components

Plugging the hose as far as the clutch master cylinder

Removing the mounting screws for the gearbox and starter motor

Removing the coolant hose from the heater unit

Removing the air baffle and splash guard under the engine

Removing the screw for the cable conduit

Removing the charge air pipe

Removing the control arms and track rod (both sides)

Removing the nut from the ball joint (both sides)

Removing the screws from the sub-frame support plates (both sides)

Removing the stub axle from the control arm

Removing the drive shaft from the stub axle (right-hand side)

Removing the sealing ring for the CV joint housing

Removing the cap for the drive shaft support bearing

Removing the drive shaft

Pressing up the sub-frame on the right-hand side

Removing the screw from the starter motor and the exhaust pipe from the turbocharger (TC)

Removing the front cross member

Removing the screw for the rear engine pad

Removing the rear engine mounting

Removing the screw and clamp from the gearbox and engine

Preparatory work for removing the stub axle on the left-hand side

Lowering the sub-frame

Lowering the engine and gearbox

Removing the collision protection system over the steering gear

Installing the fixture on the mobile jack

Removing the gearbox

Installing splash guards and front wheels

Checking before installing

Installing the crossmembers

Installing the nuts on the fender liner

Checking the oil level in the transmission

Installing the water hose

Finishing

Transmission, removing

Removing the mounting screws from the gearbox

Installing the lifting beam and lifting hook on the engine lifting eyelet

Removing components around the sub-frame

Removing links, tie rod and bolt for the drive shaft

Removing the sealing ring for the CV joint housing from the stub axle

Removing the cross members

Removing the bracket for the power supply cable for the heated oxygen sensor (HO2S) from the sub-frame

Removing the left drive shaft from the gearbox

Removing bevel gear

Removing the collision protection system over the steering gear (Only applies to right-hand drive vehicles)

Preparations when removing gearbox

Installing fixture to mobile jack

Points to observe when replacing the control module

Ordering software

Cover brake cylinder B4 automatic transmission, replacing

Removing components

Installing the snap ring

Adapting the control module

Checking the function of the transmission

Replacing the gear-shift position sensor

Removing the gear-shift position sensor V70 2000- Model years 2000 and 2001

Removing the transmission cable

Removing the connector from the transmission

Installing the connector on the transmission

Adjusting the gear-shift position sensor

Installing the gear-shift position sensor, continued

Installing the gear selector cable

Installing engine compartment components

Installing the gear-shift position sensor

Preparations

Install the new sensor

Insert the cables between the oil cooler hose and control system cover

Connect the connector to the transmission

Install the air cleaner (ACL) housing

Checking and adjusting the gear-shift position sensor

Installing the cable duct

Replacing the sealing ring for the oil pump

Removing the transmission

Installing the transmission

Sealing ring, gear shift linkage rod, replacing

Removing the gear-shift position sensor from the gear shift linkage rod

Solenoid control system, replacing

Replacing and checking solenoids

Removing the control system cover

Checking the resistance of SLT, SLS and SLU

Replacing solenoids S1-S5

Installing the control system

Conditions

Installing the oil plug

Checking the oil level

Installing the angle gear

Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm

Installing the collision protection system over the steering gear

Removing the lifting beam

Installing the service clips

Installing the battery cable

Check

Removing the gearbox mounting screws

Removing the coolant hose from the passenger compartment heater

Removing the screw for the cable duct

Removing the cross members from the body

Exposing the steering shaft joint

Removing front suspension components (both sides)

Removing the right-hand drive shaft

Removing the oil pipe from the gearbox

Removing all the screws for the gearbox and engine

Control system, replacing

Engine wash

Removing the air cleaner (ACL) housing

Removing the control system

Replacing the sealing rings.

Checking the gear selector slider

Installing the control system cover

Installing components

Oil level, checking and adjusting

Installing splashguard under engine

Connecting sleeve

Removing the gear selector cable and connector

Removing the gear-shift position sensor

Installing the lever and the gear-shift position sensor

Positioning control system

Screws and gasket

Cover control system, replacing

Removing the sub-frame

Cleaning cover

Installing cover

Installing the sub-frame

Filling of oil

Replacing the front sub-frame

Measuring the position of the tie rod in the steering gear

Preparations for lowering the sub-frame

Lowering the engine and the gearbox

Installing the fixture on the mobile jack and gearbox

Installing the gearbox

Lifting the engine/gearbox

Installing the rear engine mounting

Installing oil pipes to the transmission

Installing the left drive shaft on the transmission and the wheel spindle

Fitting the sub-frame to the body

Installing the steering wheel shaft joint

Installing the cable conduit

Fitting the remaining screws to the gearbox/starter motor

Installing gear selector cable

Software

Sealing ring oil pump, replacing

Preparatory work/Finishing work

Removing/installing

Removing cover control system

Transmission control module (TCM), replacing

Installing the air cleaner (ACL) housing

Input shaft seal

Shift shaft seal, replacing

Installing the shift lever

Gear selector, replacing

Seal primary shaft, replacing

Preparatory work

Transmission, installing

Lifting the engine and transmission

Installing the bevel gear

Positioning the mobile jack lightly applied under the right side of the sub-frame

Removing the lifting beams

Installing the coolant hose

Installing the battery lead

Removing components from the transmission

Removing screws and nuts from the engine pad and engine stabilizer brace

Preparations when removing transmission

Lowering engine and transmission

Removing the engine and transmission screws

All sections

Ordering software Volvo V70 II

Transmission - Removal, Replacement and Installation - Part 2

Ordering software

Order software according to the table below.

S60	8645432
V70 2000-, V70 XC 2001-/XC70	9494721
S80	9438291
XC90	8691289

Check that no diagnostic trouble codes have been stored during the repair.