Home/Volvo/V70/Volvo V70 II (2000-2004)/Repair manual/Engine - Overhaul Instructions/Engine block, installing components

Contents

Wiring diagrams Section: Engine - Overhaul Instructions

Cleaning

Selecting bearings

Marking the connecting rod (where applicable)

Removing the screwed joint from the intermediate section

Removing the piston cooling valve and nozzles

New connecting rod

Checking the connecting rod in a connecting rod aligner

Installing the piston cooling valve and nozzles

Classification of main bearings

Intermediate part

Installing piston rings

Installing the pistons in the cylinder bores

Installing the oil pump suction pipe

Installing the oil pan

Installing the oil cooler and oil filter

Installing the rear crankshaft seal

Removing the oil filter and oil pan

Removing the suction pipe from the oil pump

Checking markings

Removing the pistons from the cylinder block

Separating the intermediate section from the cylinder block

Measuring the crankshaft

Check the out-of-true of the crankshaft

Removing the piston rings

Checking the axial clearance of the piston rings

Calculating the running clearance of the piston

Checking the bearing recess in the connecting rod big end

Applying liquid gasket

Installing the sump

Measuring the cylinder bore

Classification marking

Checking for wear

Cylinder block, measurement

Installing the cylinder head

Installing tappets and camshafts

Measuring and reconditioning the cylinder head

Checking the cylinder head for distortion

Removing the cylinder head

Aligning the crankshaft

Installing valve lifters and camshafts

Securing the camshafts

Removing valve lifters from the cylinder head

Removing valves

Removing valve stem seals

Checking the cylinder head

Checking for wear in the valve guides

Checking the vertical position of the valve stem

Installing valve stem seals

Installing valve springs

Removing the camshaft cover

Removing tappets

Installing the valve / valve springs

Cylinder head, installing

Installing the rear camshaft seal

Cylinder head, removing

Installing front crankshaft seal

Installing the timing gear pulley for the camshafts

Finishing

Checking the markings and belt tension

Timing Belt drive, dismantling

Removing the oil pump

Removing the thermostat and thermostat housing

Installing the water pump

Installing the crankshaft timing gear pulley

Checking and adjusting the variable valve timing unit

Dismantling the timing belt transmission

Removing the crankshaft pulley

Removing the belt tensioner and idler pulley

Removing the coolant pump / timing belt cover

Checking the opening function of the thermostat

Installing the oil pump

Installing the idler pulley and belt tensioner

Engine block, installing components

Installing engine block components

Engine body, exposing

Removing the gearbox

Sealing micro-enclosed screws

Exposing the engine body

Removing the transmission

Removing the flywheel / carrier plate

Removing the flywheel and carrier plate

Install the engine in a stand

Installing the variable valve timing (VVT) unit on the intake camshaft

Installing the timing belt

Adjusting the timing belt

Belt drive, dismantling

Removing the timing belt

Removing oil pump

Checking the oil pump

Caulking

All sections

Engine block, installing components Volvo V70 II

Engine - Overhaul Instructions

Engine block, installing components

Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.