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Engine & Fuel - Sensors & Component Locations: Other Volvo S60 I

Engine Control Systems 6 illustrations ~457 words

Engine compartment

Applies to model year 1999 and early 2000 versions

Scheme 9

Scheme 9: Engine compartment
1Fuel filter12Engine speed (RPM) sensor
2Boost pressure sensor13Engine pads valve
3Preheating valve14EGR controller
4Exhaust Gas Recirculation Valve (EGR Valve)15Fuel pump
5Mass air flow (MAF) sensor16Injector with needle lift sensor
6Engine coolant heater17Glow plug
7Turbocharger (TC) control valve18Vacuum pump
8Integrated relay/fusebox19Engine coolant temperature (ECT) sensor
9Glow plug relay20A/C pressure sensor
10Engine coolant heater relay 1 and 221Automatic transmission control module (TCM)
11System relay22Engine control module (ECM)

Applies to model year 2000, late versions

Scheme 10

Scheme 10
1Fuel filter12Engine speed (RPM) sensor
2Boost pressure sensor13Engine pads valve
3Preheating valve14EGR controller
4Exhaust Gas Recirculation Valve (EGR Valve)15Fuel pump
5Mass air flow (MAF) sensor16Injector with needle lift sensor
6Engine coolant heater17Glow plug
7Turbocharger (TC) control valve18Vacuum pump
8Integrated relay/fusebox19Engine coolant temperature (ECT) sensor
9Glow plug relay20A/C pressure sensor
10Engine coolant heater relay 1 and 221Automatic transmission control module (TCM)
11System relay22Engine control module (ECM)

Fuel pump auxiliary heater, replacing

  1. For cars manufactured up to w38 2001 inclusive, see «Fuel pump, auxiliary heater, replacing»(ref-415378-S06770140812011081500000)
  2. For cars manufactured from w39 2001 inclusive, see «Fuel pump auxiliary heater, replacing»(ref-415378-S13358521792011081500000) .

Gas pipe, checking for leaks

Special tools

9512761

Scheme 11

Scheme 11: Check for leaks using leak tracer

Ensure that the gas pressure is at least 100 Bar (10000 kPa), i. e. at least 1/2 tank.

Start the engine and let it run until it runs on gas.

Switch off the engine.

Empty the gas pipes.

Start the engine and let it run until it runs on gas.

Check all connections that were detached. Use leak tracer 9512761 .

Note. In the event of leakage, dismantle the coupling and assemble in accordance with the specification. Check for leakage.

Close rear gas tank valve

Close the valve for the engine gas on the rear gas tank.

Scheme 12

Scheme 12: Close front gas tank valves

Close the valves (1) on the both front gas tanks.

Scheme 13

Scheme 13: Close off all gas sources

Remove the relay. See Removing the relay .

Close the valves for the rear tank, see Closing the rear valve for the gas tank , and the front tanks, see Closing the rear valve for the gas tank .

CAUTIONRemove the connection outdoors.

Slacken off the connection on the regulator until any gas begins to hiss out.

Scheme 14

Scheme 14: Engine coolant level sensor
  1. Remove the fluid reservoir for the power steering pump from the bracket. Place it to one side. To remove the fluid reservoir, see «Fluid reservoir, reservoir»(ref-445817-S37435769952012010600000)
  2. Disconnect the expansion tank and place to one side
  3. Remove the sensor using a screwdriver
  4. Disconnect the connector.

Engine coolant level sensor

In reverse order.

Oil level sensor, engine, replacing

Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Install oil level sensor

Note. For tightening torques, see Tightening torque .

Install

  1. the sensor
  2. screws for the sensor. Tighten. Connect the connector to the sensor
  3. the oil plug.

Finish

Fill with engine oil. Run the engine to operating temperature. Check for any oil leakage.

Install the splashguard under the engine. Only applies to cars with automatic transmissions.

Check the oil level. Top up if required.

Oil pressure sensor

The oil pressure sensor is located on the bottom edge of the engine between the dip stick and the bracket for auxiliary equipment.

  1. Raise the car
  2. Remove the air baffles on both sides. Then remove the central air baffle from under the engine
  3. Disconnect the connector
  4. Unscrew the oil pressure sensor.

In reverse order.

Other information

  1. Tighten to: 27 Nm.