Home/Volvo/C70/Volvo C70 I (1997-2005)/Repair manual/Wiring - General Information (Convertible)/Example 2B

Contents

Wiring diagrams Section: Wiring - General Information (Convertible)

Glossary for connector/housings

Terms used for cable terminals

Environmental factors

Surface oxides

The following chapter is arranged as follows

Open the housing

Crimp the cable terminal

Checking crimping of a cable terminal

Example 1

Crimp new cable terminal

Insert new cable terminal

Example 2A

Insert new cable terminal in housing

Example 2B

Insert the new cable terminal in housing

Example 3

Extract the cable terminal

Insert the new cable terminal in the housing

Example 4

Secondary locking

Proceed

Separate the connector

General instructions

Types of catches and locks

Reconnecting

Open locking lid/catch

New cable terminal

If no similar cable terminal is available in the cable terminal assortment

Cable terminals, different types

Cable terminals are divided up into the following main groups

Timer terminals

2.8 Timer SWS

(When the cable terminals are partly exposed with the locking tabs visible in the cavities)

3.5 Moisture proof Pin/Pin sockets

Proceed to

Primary locking in general

Primary locking in cavities

Without primary locking

Cable terminals without locking tab

Removing cable terminals with locking tabs

Release the locking tab for the cable terminal as follows

Keep in mind the following

After completing the repair work

Un-insulated cable terminals

Core wings and insulation wings

Core crimp - electrical efficiency

Core crimp - mechanical efficiency

Correct choice of crimp tool for a cable terminal

Crimp tool (black), p/n 9814223

Crimp tool (red), p/n 9814224

Crimp tool (yellow), p/n 9814225

Crimp tool (green), p/n 9814226

Crimp tool (blue), p/n 9814227

Crimping a cable terminal

Use a Volvo crimp tool

Advantages of terminal crimping

Terminal crimping, method and tools

Checking position of the cable

Checking cable terminal locking tabs

Poor results after crimping

Examples of incorrect crimping

Causes for incorrect crimping

Reason

Soldering, general

All sections

Example 2B Volvo C70 I

Wiring - General Information (Convertible)

Example 2B

Pin type housing p/n 3545784-5

The cable terminal is 1.6 Pin.

Use strip length 3 to 4 mm and strip the cable as described in «Cutting and checking a cable»(ref-404171-S13231651482011061000000) and «Stripping the cable»(ref-404171-S17187652132011061000000) .
Use crimp tool (green) p/n «9814226»(ref-403953-S16029971462011061000000) and crimp the cable terminal as described in «Crimping a cable terminal»(ref-404171-S35965890092011061000000) .