Signal Specification
General
All the values given below are between the respective terminal in column 1 and terminal #B3 in column 2 (power ground) unless otherwise stated in brackets after the table entry. Control module terminals #A1-#A60 correspond to terminals #A1-#60 on the breakout box, terminals #A61-#A70 correspond to terminals #B1-#B10 on the breakout box and terminals #B1-#B50 correspond to terminals #B10-#B60 on the breakout box.
Note. It is important to connect the breakout box and check the ground terminals before taking readings.
HINT: If the numbering of the connector is different from the numbering on the breakout box, the connector number is given first, #A61, followed by the breakout box number in brackets, (#B1).
HINT: Example: #A51 (#B1)
| U= | DC voltage in volts (V) | U AC = | AC voltage in volts (V) |
|---|---|---|---|
| U bat = | Battery voltage (V) | F = | Frequency in Hertz (Hz) |
| U low = | Voltage approximately 0 V | % duty = | Duty cycle (pulse ratio) as a percentage (%) |
| T = | Time in milliseconds (ms) |
| Terminal | Breakout box | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #A1 | #A1 | ||||
| #A2 | #A2 | ||||
| #A3 | #A3 | ||||
| #A4 | #A4 | Signal (+) engine coolant temperature (ECT) sensor | (+30°C) U = 1.22 V (+80°C) U = 0.29 V (+100°C) U = 0.17 V | ||
| #A5 | #A5 | Signal (-) intake air temperature (IAT) sensor | (+20°C) U = 3.50 V (+30°C) U = 3.00 V (+40°C) U = 2.50 V | ||
| #A6 | #A6 | Control signal, engine cooling fan (FC) high-speed | Engine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U = U low | ||
| #A7 | #A7 | Control signal, engine cooling fan (FC) low-speed | Engine cooling fan (FC) off: U = U bat Engine cooling fan (FC) on: U = U low | ||
| #A8 | #A8 | ||||
| #A9 | #A9 | EVAP control signal | U = U bat | PWM signal during activation of the canister purge (CP) valve | |
| #A10 | #A10 | ||||
| #A11 | #A11 | ||||
| #A12 | #A12 | Pulsed secondary air injection system (PAIR) valve, control signal | U = U bat | ||
| #A13 | #A13 | Camshaft reset valve control signal | Pulse width modulation (PWM) signal U top = U bat t = 4 ms pulse ratio = 12.5% | Pulse width modulation (PWM) signal U top = U bat t = 4 ms pulse ratio = 50% | The pulse ratio increases with engine speed (RPM) |
| #A14 | #A14 | Control signal injector 5 | U = U bat | T = 2-3 ms | T increases with engine speed (RPM) and load |
| #A15 | #A15 | Control signal injector 3 | U = U bat | T = 2-3 ms | T increases with engine speed (RPM) and load |
| #A16 | #A16 | Control signal injector 1 | U = U bat | T = 2-3 ms | T increases with engine speed (RPM) and load |
| #A17 | #A17 | ||||
| #A18 | #A18 | Control signal, front heated oxygen sensor (HO2S) preheating | U = U bat | Preheating of U = U bat Preheating U = U low | |
| #A19 | #A19 | ||||
| #A20 | #A20 | ||||
| #A21 | #A21 | ||||
| #A22 | #A22 | Mass air flow (MAF) sensor signal | U = 1 volt | U = 1.7 volt | U increases with increasing air mass |
| #A23 | #A23 | Boost pressure sensor signal | U = 1.96 volts | U increases with increasing boost pressure | |
| #A24 | #A24 | Front heated oxygen sensor (HO2S), pump current | Pulsed power supply - cannot be measured | Pulsed power supply - cannot be measured | |
| #A25 | #A25 | ||||
| #A26 | #A26 | Oil pressure switch signal | U = U low | U = U bat | |
| #A27 | #A27 | ||||
| #A28 | #A28 | Front heated oxygen sensor (HO2S), calibration current | Cannot be measured | Cannot be measured | |
| #A29 | #A29 | Power supply, camshaft position (CMP) sensor | U =5 V | ||
| #A30 | #A30 | Ignition coil no. 2 control signal | U = U low | U = 2.5 V t high = 2 ms | The frequency varies according to engine speed (RPM) |
| #A31 | #A31 | Ignition coil no. 1 control signal | U = U low | U = 2.5 V t high = 2.5 ms | The frequency varies according to engine speed (RPM) |
| #A32 | #A32 | ||||
| #A33 | #A33 | Injector no. 4 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A34 | #A34 | Injector no. 2 control signal | U = U bat | T low =2-3 ms | T increases with engine speed (RPM) and load |
| #A35 | #A35 | Control signal, rear heated oxygen sensor (HO2S) preheating | U = U bat | Preheating of U = U bat Preheating U = U low | |
| #A36 | #A36 | ||||
| #A37 | #A37 | Control modules communication cable (CAN H) | Between the engine control module (ECM) and the throttle unit | ||
| #A38 | #A38 | Turbocharger (TC) control valve control signal | U = U bat | U = U bat | Active U = PWM signal |
| #A39 | #A39 | Manifold absolute pressure (MAP) sensor, air conditioning (A/C) pressure sensor, mass air flow (MAF) sensor, 5 volt power supply | U= 5 volt | ||
| #A40 | #A40 | ||||
| #A41 | #A41 | Signal (+), front heated oxygen sensor (HO2S) | Pulsed current signal, cannot be measured | Pulsed current signal, cannot be measured | |
| #A42 | #A42 | Signal (-), front heated oxygen sensor (HO2S) | Pulsed current signal, cannot be measured | Pulsed current signal, cannot be measured | |
| #A43 | #A43 | ||||
| #A44 | #A44 | ||||
| #A45 | #A45 | Signal (+), rear knock sensor (KS) | U = U low | ||
| #A46 | #A46 | Signal (+) front knock sensor (KS) | U = U low | ||
| #A47 | #A47 | Signal (+), camshaft position (CMP) sensor | U = 5 volts | U = quadratic wave voltage U top = 5 volts | The frequency varies according to engine speed (RPM) |
| #A48 | #A48 | Signal (+), flywheel sensor | U = 2.5 volts | U = sine wave voltage U top = 5 volts U offset = 2.5 volts | |
| #A49 | #A49 | ||||
| #A50 | #A50 | Ignition coil no. 3 control signal | U = U low | U = 2.5 V t high = 2 ms | The frequency varies according to engine speed (RPM) |
| #A51 | #A51 | Ignition coil no. 5 control signal | U = U low | U = 2.5 V t high = 2 ms | The frequency varies according to engine speed (RPM) |
| #A52 | #A52 | Ignition coil no. 4 control signal | U=U low | U= 2.5 V t high =2 ms | The frequency varies according to engine speed (RPM) |
| #A53 | #A53 | Power ground 3 | U low | ||
| #A54 | #A54 | Power ground 4 | U low | ||
| #A55 | #A55 | Control modules communication cable (CAN L) | Between the engine control module (ECM) and the throttle unit | ||
| #A56 | #A56 | Control signal, accelerator pedal (AP) position sensor PWM signal | U top = 12 V t = 4 ms pulse ratio= 8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%. | Between the engine control module (ECM) and the throttle unit | |
| #A57 | #A57 | Stop lamp switch control signal | U = U low (not activated) U = U high (activated) | Between the engine control module (ECM) and the throttle unit | |
| #A58 | #A58 | Signal ground, mass air flow (MAF) sensor | U = U low | ||
| #A59 | #A59 | ||||
| #A60 | #A60 | Signal ground for the Air conditioning (A/C) pressure sensor, boost pressure sensor, oil level sensor, oil pressure sensor, engine coolant temperature (ECT) sensor, EGR valve temperature sensor | U=U low | ||
| #A61 | #B1 | Signal (+), rear heated oxygen sensor (HO2S) | Uapprox.0.50 V | Above 0.6 or below 0.3 V | |
| #A62 | #B2 | Signal (-), rear heated oxygen sensor (HO2S) | U=U low | U=U low | |
| #A63 | #B3 | Body signal ground | U=U low | ||
| #A64 | #B4 | Signal (-) front knock sensor (KS) | U=U low | ||
| #A65 | #B5 | Camshaft position (CMP) sensor signal ground | U = U low | ||
| #A66 | #B6 | Signal (-) flywheel sensor | U = 2.5 volt | U = sine wave voltage U top = 3.5 volts U offset = 2.5 volts | The frequency increases with engine speed (RPM) |
| #A67 | #B7 | Signal (-) rear knock sensor (KS) | U = U low | U = U low | |
| #A68 | #B8 | Air conditioning (A/C) pressure sensor signal | U = 0.9 V (at approximately 20°C) | U increases with pressure in the air conditioning (A/C) system | |
| #A69 | #B9 | ||||
| #A70 | #B10 | Power supply | U = U bat | Measured via the system relay |
| Terminal | Breakout box | Signal type | Ignition on | Engine idling | Other |
|---|---|---|---|---|---|
| #B1 | #B11 | Control modules communication cable (CAN L) | Data communication, high speed network | ||
| #B2 | #B12 | ||||
| #B3 | #B13 | ||||
| #B4 | #B14 | Signal ground for the intake air temperature (IAT) sensor, fuel tank pressure sensor, fuel level sensor, clutch pedal sensor, brake pedal sensor | U=U low | ||
| #B5 | #B15 | Signal ground, accelerator pedal (AP) position sensor | U=U low | ||
| #B6 | #B16 | ||||
| #B7 | #B17 | ||||
| #B8 | #B18 | Signal (+), coolant level sensor | U=U low | ||
| #B9 | #B19 | Accelerator pedal (AP) position sensor power supply, analog sensor | U =5 V | ||
| #B10 | #B20 | Fuel tank pressure sensor power supply | U =5 V | ||
| #B11 | #B21 | 30-supply (Power supply from the battery) | U = U bat | ||
| #B12 | #B22 | ||||
| #B13 | #B23 | Control module communication cable (CAN H) | Data communication, high speed network | ||
| #B14 | #B24 | ||||
| #B15 | #B25 | Clutch pedal sensor signal | U = 3.3 V (unaffected) U = 2.2 V (fully depressed, 100 mm) | Varies according to the position of the clutch pedal | |
| #B16 | #B26 | Brake pedal sensor signal | U = 3.1 V (unaffected) U = 2.6 V (25 mm depressed) | Varies according to the position of the brake pedal | |
| #B17 | #B27 | Accelerator pedal (AP) position sensor signal, analog signal | U = 0.4 0.1 V with unaffected accelerator pedal (AP) U = 2.5-4.4 V = the accelerator pedal (AP) fully depressed On certain vehicles the accelerator pedal (AP) will be at the limit position before the signal reaches 4.4 V. | Varies according to the position of the accelerator pedal (AP) | |
| #B18 | #B28 | ||||
| #B19 | #B29 | Cruise control signal (+) | See terminal #B47 | ||
| #B20 | #B30 | Cruise control signal (+) | See terminal #B47 | ||
| #B21 | #B31 | Output signal (+), engine speed (RPM) | U = U low | U = quadratic wave voltage U top = Ubat | Frequency increases with engine speed (RPM) |
| #B22 | #B32 | Diagnostic lead communication link/Communication cable Immobilizer | U = 90% of U bat | Other values apply if a generic fault-tracing instrument is connected to the data link connector (DLC) | The communication cable functions both as a communication link and as a start inhibition link (immobilizer) |
| #B23 | #B33 | Signal (+) crank, terminal 50 | U=U low | U=U low | U=U bat at the crank |
| #B24 | #B34 | ||||
| #B25 | #B35 | Signal (+) accelerator pedal (AP) position sensor, PWM signal | U top = 12 V t = 4 ms pulse ratio = 8% 2% with unaffected accelerator pedal (AP) and 50% - 90% with fully depressed accelerator pedal (AP) On certain vehicles the accelerator pedal (AP) will be at the limit before the signal reaches 90%. | Between the accelerator pedal (AP) position sensor and the engine control module (ECM) | |
| #B26 | #B36 | Signal (+), stop lamp switch | U=U bat when the brake pedal is affected U=U low when the brake pedal is unaffected | ||
| #B27 | #B37 | Engine coolant temperature output signal to the A/C system | U top = U bat t = 4 ms pulse ratio = varies according to the engine temperature | ||
| #B28 | #B38 | ||||
| #B29 | #B39 | Outside temperature sensor signal | (0°C) U = 2.92 V (+10°C) U = 2.40 V (+20°C) U = 1.90 V (+30°C) U = 1.46 V | Temperature range: -40°C to +30°C | |
| #B30 | #B40 | ||||
| #B31 | #B41 | Fuel tank pressure sensor signal | U= 2.5 V at 1 kPa U= 3.3 V at atmospheric pressure (0 kPa overpressure) U= 4.1 V at 1 kPa overpressure | ||
| #B32 | #B42 | Air conditioning (A/C) request signal | U=U bat during request U=U low when there is no request | ||
| #B33 | #B43 | Cruise control on/off signal | See terminal #B47 | ||
| #B34 | #B44 | Cruise control signal | See terminal #B47 | ||
| #B35 | #B45 | ||||
| #B36 | #B46 | ||||
| #B37 | #B47 | Ignition on signal, terminal 15 | U = U bat | ||
| #B38 | #B48 | System relay, control signal | U = U low | U = U low | Relay activated: U = U low Relay not activated: U = U bat the system relay runs on (2-5 minutes) |
| #B39 | #B49 | ||||
| #B40 | #B50 | EVAP canister shut-off valve control signal | U = 3.82 volts | ||
| #B41 | #B51 | Electronic throttle system (ETS) warning lamp control signal | U = U low | U = U bat (not activated) U = U low (activated) | |
| #B42 | #B52 | ||||
| #B43 | #B53 | ||||
| #B44 | #B54 | Air conditioning (A/C) activation control signal | U = U bat (not activated) U = U low (activated) | ||
| #B45 | #B55 | Fuel pump (FP) activation control signal | Control signal to the fuel pump (FP) relay | ||
| #B46 | #B56 | Malfunction indicator lamp (MIL) control signal | U = U low | U = U bat (not activated) U = U low (activated) | |
| #B47 | #B57 | Cruise control power supply | U = U bat (not activated) U = pulse train U top = U bat t = 20 ms t high = 0.5 ms | ||
| #B48 | #B58 | Control signal for engine start inhibiting | U= U low (activated) U= U high (not activated) | In certain markets, the engine can only be started with the clutch pedal depressed (U = U low ) | |
| #B49 | #B59 | ||||
| #B50 | #B60 |
See Signal specification
See Signal specification
Scheme 130
Integrated atmospheric pressure sensor
Scheme 131
Damper motor integrated with electronic unit
Scheme 132
Two signals. Pulse width modulated and lineal signal (digital/analog)
Scheme 133
Line pressure 380 kPa
Scheme 134
Mass air flow (MAF) sensor resistive film. Measurement range 12-640 kg/h.
| Q (kg/h) | 12.0 | 15.0 | 30.0 | 60.0 |
|---|---|---|---|---|
| V (Volt) | 1.31 | 1.39 | 1.69 | 2.11 |
Scheme 135
Pump capacity at a line pressure of 380 kPa and 13 V > 125 l/min.
Power consumption at a line pressure of 380 kPa and 13 V max 7.5 A
Scheme 136
Coil resistance should be approximately 12 ohms (at 20°C).
Scheme 137
Piezo resistive lineal pressure sensor. Measurement range 20.0-250 kPa.
| P (kPa) | 90.0 | 101.3 | 150.0 | 200.0 |
|---|---|---|---|---|
| V/ (Volt) | 1.69 | 1.90 | 2.80 | 3.71 |
Scheme 138
Frequency controlled valve. Resistance 29.7 ohms
Scheme 139
Frequency controlled valve. Resistance 3.7 ohms
Scheme 140
NTC resistance.
| Temperature (°C) | 0 | 10 | 20 | 30 | 40 |
|---|---|---|---|---|---|
| R (ohms) | 15931 | 9672 | 6068 | 3923 | 2603 |
| V (Volt) | 4.30 | 3.94 | 3.50 | 3.00 | 2.50 |
Scheme 141
NTC resistance.
| Temperature (°C) | 0 | 10 | 20 | 40 | 80 | 100 |
|---|---|---|---|---|---|---|
| R (ohms) | 5740 | 3700 | 2450 | 1150 | 318 | 184 |
| V (Volt) | 2.65 | 2.10 | 1.62 | 0.92 | 0.29 | 0.17 |
Scheme 142
Piezoelectric crystal.
Scheme 143
Magnetic resistive sensor with permanent magnet
Scheme 144
Inductive sensor with permanent magnet Resistance 125.5 ohms
Scheme 145
Linear probe
Component Specifications
See Component specifications
See Component specifications