Glass, Window Regulators: Other Volkswagen Eos I

MATERIALS

WINDSHIELD, SERVICING

Note. Before replacing windshield, see if it is possible to repair the glass.

Scheme 9

1. Windshield Remove the windshield, Refer to «WINDSHIELD, REMOVING»(ref-475581-S32556243662012052300000) Windshield, Installing, Refer to «WINDSHIELD, INSTALLING»(ref-475581-S06260605082012052300000)
2. Communication window Only with tinted glass There is no infrared reflecting coating in this area, it serves to fulfill function of electronic components installed as retail accessories.
3. Height dimension From window surface to upper edge of the windshield frame Set a constant dimension of 2.5 mm using the adjustment gauge 3371
4. Gap dimension From window edge to the windshield frame Set a constant dimension of 2.5 mm using the adjustment gauge 3371
5. Windshield frame body flange
6. PUR adhesive sealant Bead diameter: width = 7 mm, height = 11 mm (including pre-coating, residual material on window glass and window flange) Minimum curing time, Refer to «MINIMUM CURING TIME»(ref-475581-S38532573462012052300000)
7. Height dimension From window surface to upper edge of A-pillar Set a constant dimension of 8 mm using the adjustment gauge 3371
8. Gap dimension From the window edge to A-pillar Set a constant dimension of 2.5 mm using the adjustment gauge 3371
9. A-pillar body flange
10. Adjustment aid 443 845 631 A Only for installation, is removed after adhesive cures.
11. Windshield frame body flange
12. Spacer Is a part of the windshield
13. Retainer Is a part of the windshield
14. Plenum chamber cover Must only be pulled out of binding profile by hand.

Scheme 10

1. Plenum chamber cover Must only be pulled out of binding profile by hand.
2. Plenum chamber - bulkhead
3. Seal - plenum chamber
4. Windshield
5. Retainer Is a part of the windshield

Scheme 11

1. Rear window Removing, refer to «UNDAMAGED REAR WINDOW, REMOVING»(ref-475581-S31300470232012052300000) Installing, Refer to «REAR WINDOW, INSTALLING»(ref-475581-S16074491652012052300000)
2. PUR adhesive sealant Bead diameter: width = 6.5 mm, height = 10 mm (including residual material on window glass and window flange). Minimum curing time, Refer to «MINIMUM CURING TIME»(ref-475581-S38532573462012052300000)
3. Gap dimension from window edge to rear window frame Set a constant dimension of 2.5 mm using the adjustment gauge 3371
4. Height dimension from window surface to upper edge of rear window frame Set a constant dimension of 2.5 mm using the adjustment gauge 3371
5. Rear Window Frame
6. Roof Center Section
7. Seal For roof center section
8. Gap dimension From window edge to roof center section Set a constant dimension of 8 mm using the adjustment gauge 3371
9. Height dimension From window surface to upper edge of roof center section Set a constant dimension of 2.5 mm using the adjustment gauge 3371
10. Sealing foam band D 542 025 A2 Body Flange on Rear Window Frame, Preparing, Refer to «REAR WINDOW BODY FLANGE, PREPARING FOR GLAZING»(ref-475581-S29140712442012052300000)

UNDAMAGED WINDOW, PREPARING FOR GLAZING

Note. When re-using an undamaged window, cut back remaining adhesive sealant to 1 to 2 mm shortly before re-adhering, do not damage primer and ceramic coating. The remaining material serves as a base for the new adhesive sealant being applied.

Exception: if adhesion is not performed immediately after the adhesive sealing material is cut, the remaining material must be activated using activator D 181 801 A1.

NEW WINDOW, PREPARING FOR GLAZING

Only the ceramic layer is applied to all new windows.

Note. The application area for adhesive bead 3 is not pre-coated and not primed.

Clean window circumference to width of 20 mm all around using cleaning solution D 009 401 04.

Then dry the edge of the window with a lint-free cloth.

Apply primer -4- evenly in one motion using applicator D 009 500 25 -3- to the previously cleaned area -1- of window.

Scheme 12

Make sure that glass adhesive is applied to primed area at a distance of approximately. 2 mm from sealing lip -2-.

1. Drying time is approximately 10 minutes

WINDOW FLANGE, PREPARING FOR GLAZING

Cut back remaining material on body flange using electric cutter V.A.G 1561 A and cutter V.A.G 1561/8, do not remove all residue under any circumstances.

Scheme 13

Note. The remaining material serves as a base for the new adhesive sealant being applied. Keep the adhesive surfaces free of dirt and grease.

Exception: if adhesion is not performed immediately after the adhesive sealing material is cut, the remaining material must be activated using activator D 181 801 A1.

1. If the window flange is being repair or partially replaced, the corresponding area must be clean and primed again before painting.

REAR WINDOW BODY FLANGE, PREPARING FOR GLAZING

Note. The sealing foam band D 542 025 A2 is destroyed when the rear window is cut out and must be replaced. The sealing foam band reduces noise, so it must make contact with all adjacent components and seals.

Scheme 14

Bond the sealing foam band D 542 025 A2 -3- 35 mm -dimension a- to the left and right along the edge of the rear window opening -1-.

Then bond it at the angle shown to the adhesive bead -2-.

Check the location of the sealing foam band to the roof pillar seals and roof center section seals. There must not be a visible gap.

MINIMUM CURING TIME

The minimum curing time for 2K adhesive DA 004 600 A2 is 3 hours for all windows.

Curing time means the time from when the window is bonded to when the vehicle is put back into use. During this time, the vehicle must stand on an even surface at room temperature (at least 60°F (15 °C)).

ADHESIVE SEALANT, REMOVING FROM WINDOW

It is recommended to use adhesive remover D 002 000 10 as a cleaning solution. Follow the safety precautions when using it.

First clean paint surface coarsely using a dry cloth. Eliminate remaining soiling using adhesive removal solution D 002 000 10.

Clean the plastic trim: let the adhesive sealant harden for approximately 1 hour and then peel it off.

Scheme 15

1. Door window Removing, refer to «DOOR WINDOW, REMOVING»(ref-475581-S32724499782012052300000) Installing, refer to «DOOR WINDOW, INSTALLING»(ref-475581-S40062735502012052300000)
2. Outer window shaft seal Inserted on flange. Removing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, REMOVING»(ref-475581-S32581581412012052300000) Installing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, INSTALLING»(ref-475581-S08889060612012052300000)
3. Inner window recess seal Inserted on flange. Removing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, REMOVING»(ref-475581-S32581581412012052300000) Installing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, INSTALLING»(ref-475581-S08889060612012052300000)
4. Bolt Quantity: 2 6 Nm Use locking compound D 000 600 A2
5. Clamping brackets Quantity: 2
6. Bolt Quantity: 4 8 Nm Use locking compound D 000 600 A2
7. Window regulator Removing, refer to «WINDOW REGULATOR, REMOVING»(ref-475581-S26488013962012052300000) Installing «WINDOW REGULATOR, INSTALLING»(ref-475581-S04091857502012052300000)
8. Window Regulator Motor Removing, refer to «WINDOW REGULATOR MOTOR, REMOVING»(ref-475581-S18311140642012052300000) Installing, refer to «WINDOW REGULATOR MOTOR, INSTALLING»(ref-475581-S10772908232012052300000)
9. Bolt Quantity: 3 3.5 Nm
10. Subframe Removing and Installing, refer to «SUBFRAME»(ref-475630-S09434089952012052300000)
11. Bolt Quantity: 10 8 Nm
12. Bolt Quantity: 4 4.5 Nm
13. Cover Quantity: 2
14. Window regulator motor mounting plate Component of window regulator
15. Window guide Inserted in door mount. Removing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, REMOVING»(ref-475581-S32581581412012052300000) Installing, refer to «WINDOW GUIDE AND WINDOW RECESS SEAL, INSTALLING»(ref-475581-S08889060612012052300000)

ADJUSTING INFORMATION

1. Before adjusting door window, adjustment from roof to body and from door to body must be checked and adjusted if necessary.

Note. Step 1: window regulator basic setting Step 2: Adjust the door window Step 3: Adjust the rear side window Sequence for adjusting the door windows: 1. to front window guide, 2. in angle to roof pillar seal, 3. in height to roof pillar seal. Check all adjustments and functions firs with roof closed and then with roof open.

Scheme 16

1. The door and roof are adjusted.

Remove front door trim. Refer to Removal and Installation .

Lower the door window until clamping screws -2- of door window -1- are accessible.

Loosen bolts -2-, do not unscrew completely.

Press door window -1- into front window guide without force.

Adjustment dimensions, refer to DOOR WINDOW ADJUSTMENT DIMENSIONS

Tighten the screws, tightening specification: 6 Nm.

Scheme 17

1. The door and roof are adjusted.
2. The door window is adjusted in direction of travel.

Remove cover caps -2- on lower edge of door.

Loosen bolts -1-.

Adjust angle -arrow b- of window regulator -3- with door window via elongated holes -arrow a- so door window run into seal without offset.

Screw tightening specification: 8 Nm

Perform function test and check adjustment. First with roof open, then with roof closed.

Check adjustment dimension of side window with roof closed. Refer to DOOR WINDOW ADJUSTMENT DIMENSIONS .

DOOR WINDOW, ADJUSTING HEIGHT TO ROOF PILLAR SEAL

Note. Side window is adjusted higher by rotating adjusting screw -4- on coupling plate to the right. Adjust lower by turning left. One rotation of the adjusting screw means a door window height adjustment of about 1 mm.

1. The door and roof are adjusted. The roof is closed.
2. The door window is adjusted in direction of travel and angle.
3. Window regulator basic setting is performed. Refer to «WINDOW REGULATOR BASIC SETTING»(ref-475581-S18518694202012052300000)

Remove cover caps on lower edge of door.

Lower the door window completely.

Rotate adjusting screw -4- on coupling plate -3- until adjustment dimensions are reached. Refer to DOOR WINDOW ADJUSTMENT DIMENSIONS .

Check adjustment of closed door.

Scheme 18

1. Door window Must be guided evenly at these points -a arrows- into seal -2-. The parallel distance between door window -1- and side window is: 9 +/- 1 mm.
2. Triangular mirror trim
3. Windshield wiper seal
4. Door pillar seal
5. Height offset The seal height offset must not be more than 2 mm when closing the window.
6. Upper marking Door window must guide into seal -3- between -b arrows- the lower -7- and upper marking -6-.
7. Lower marking Side window must guide into seal -3- between -b arrows- the lower -7- and upper marking -6-.

WINDOW REGULATOR BASIC SETTING

Note. Window regulator motor must operate with greatest possible operating force for window regulator basic setting. Therefore, it is necessary to leave the engine running. The window regulator basic setting is performed with door open but latch closed.

Procedure for window regulator basic setting

1. Start engine.
2. Open door and close latch in door lock.
3. Lower door window completely.
4. Close door window and block with hand. Door window lowers (reverses).
5. Close door window again within 5 seconds and block with hand again. The door window stops.
6. Close door window again within 5 seconds. Door window runs without pinch protection up to mechanical window regulator stop.
7. Within 5 seconds, hold window regulator switch for 5 seconds. Now window regulator motor is adjusted to window regulator.
8. Open latch in door lock, door window lowers in short lift.
9. Close door, door window closes.

The following 4 door window to roof pillar seal positions are possible

1. The door window runs into seal between markings. Door window adjustment is correct.
2. Door window does not run up to upper marking. Door window must be corrected in height adjustment toward top. Refer to «DOOR WINDOW, ADJUSTING HEIGHT TO ROOF PILLAR SEAL»(ref-475581-S41416411532012052300000)
3. Door window runs further into seal as far as lower marking. Door window must be corrected in height adjustment toward bottom. Refer to «DOOR WINDOW, ADJUSTING HEIGHT TO ROOF PILLAR SEAL»(ref-475581-S41416411532012052300000)
4. Door window runs into seal and lowers again. Door window must be corrected in height adjustment toward bottom. Refer to «DOOR WINDOW, ADJUSTING HEIGHT TO ROOF PILLAR SEAL»(ref-475581-S41416411532012052300000) . Perform basic setting again after successful correction.

Scheme 19

1. Side Window Removing with subframe, refer to «SIDE WINDOW WITH WINDOW REGULATOR, REMOVING»(ref-475581-S32548631812012052300000) Removing when subframe is removed, refer to «SIDE WINDOW, REMOVING»(ref-475581-S31914915812012052300000)
2. Window regulator
3. Window Regulator Motor
4. Outer window shaft seal
5. Cover
6. Nut Quantity: 3 10 Nm
7. Threaded pins Quantity: 3 10 Nm
8. Bolt Quantity: 6 13 Nm
9. Cover plate
10. Bolt Quantity: 3 3.5 Nm
11. Locking nut Quantity: 1 10 Nm
12. Threaded pins Quantity: 1 10 Nm
13. Inner window recess seal Removing, refer to «WINDOW RECESS SEALS ASSEMBLY OVERVIEW»(ref-475581-S09698975192012052300000)
14. Outer plastic washer Quantity: 3
15. Bolt Quantity: 3 6.5 Nm
16. Metal washer Quantity: 3
17. Inner plastic washer Quantity: 3
18. Seal Is pulled into the mount on the glass

Note. Before adjusting rear side window, door window adjustment must be checked and corrected if necessary. The rear side window is adjusted to the door window. The sequence for adjusting the side windows: 1. In direction of travel and in height to door window, 2. In angle. All adjustments and functions should be checked with roof closed and open.

Note. Window regulator motor must operate with greatest possible operating force for window regulator basic setting. Therefore, it is necessary to leave the engine running.

Procedure for window regulator basic setting

1. Start engine.
2. Completely lower side window.
3. Close side window and block with hand. Side window lowers (reverses).
4. Close side window again within 5 seconds and block with hand again. Side window stops.
5. Close side window again within 5 seconds. Side window runs without pinch protection up to mechanical window regulator stop.
6. Within 5 seconds, hold window regulator switch for 5 seconds. Now window regulator motor is adjusted to window regulator.

The following 3 side window to door window positions are possible

1. Side window runs up to height of door window. Side window adjustment is correct.
2. Side window does not run up to height of door window. The side window must be corrected in height adjustment toward top, refer to «ADJUSTING HEIGHT AND PARALLEL ALIGNMENT»(ref-475581-S34180355492012052300000)
3. The side window runs higher than the door window. Side window must be corrected in height adjustment toward bottom, refer to «ADJUSTING HEIGHT AND PARALLEL ALIGNMENT»(ref-475581-S34180355492012052300000) . Perform basic setting again after correction.

ADJUSTING ANGLE

1. The rear lid is adjusted.

Remove side trim. Refer to Removal and Installation

Loosen threaded pin nut -3- to adjust angle.

Adjust threaded pins with Side Window Installation Tool V.A.G 1739.

Tighten the locking nut -3-, tightening specification: 10 Nm.

The window regulator must not be tensioned.

Loosen nuts -2- and adjust threaded pins with Side Window Installation Tool V.A.G 1739 until threaded pins lightly contact window regulator.

Tighten nuts -2-. Tightening specification: 10 Nm.

Perform a function check and check adjustment with roof open and closed.

Check adjustment dimension of side window with roof closed. Refer to SIDE WINDOW ADJUSTMENT DIMENSIONS .

Scheme 20

1. Side Window Upper edge of side window should be as high as upper edge of door window when roof is open. Must be guided evenly at these points -b arrows- into seal.
2. Door window
3. Door pillar seal
4. Rear Window Frame Seal
5. Lower marking Side window must guide into seal -3- between -c arrows- the lower -5- and upper marking -6-.
6. Upper marking Side window must guide into seal -3- between -c arrows- the lower -5- and upper marking -6-.
7. Side window seal The parallel distance between the door window -2- and side window -1- is -dimension a: 9 +/- 1 mm-. Flush dimension to door window is 0 - 1 mm.

Scheme 21

1. Inner window recess seal Is connected to sheet metal flange.
2. Outer window shaft seal Is connected to sheet metal flange With trim molding, do not bend when removing from sheet metal flange.

Scheme 22

1. Intermediate plate to remove intermediate plate, roof pillar flap must be removed. Refer to «ROOF PILLAR FLAP, REMOVING»(ref-475629-S27576955802012052300000)
2. Seal Check for damage before installing.
3. Bolt Quantity: 6 13 Nm
4. Pass through hole For the front screw on intermediate plate. Protect screw from falling down.

PLENUM CHAMBER COVER

Removing

Remove wiper arms. Refer to WIPER ARMS

Pull off seal of plenum chamber -3- on the entire length of facing wall -2- of plenum chamber.

Carefully remove plenum chamber cover -1- upward out of binding profile -5- in windshield -4-.

Installing

Note. New windshields have a insert in the binding profile. Remove the insert before installing the plenum chamber cover.

Spray windshield binding profile -5- with soap solution so that plenum chamber cover -1- can be pressed in more easily.

Place plenum chamber cover -1- on windshield binding profile -5-.

Beginning at the center, press the plenum chamber -1- into the windshield binding profile with light pressure.

Install plenum chamber seal -3- and windshield wiper.

WINDSHIELD, REMOVING

Remove the A-pillar trim. Refer to Removal and Installation

Remove the sun visors. Refer to Removal and Installation .

Remove interior rearview mirror. Refer to Removal and Installation .

Push the cover for instrument panel V.A.G 1474/8 -1- in between the windshield and instrument panel.

Scheme 23

Thrust awl V.A.G 1474/2 -2- through adhesive bead.

Push cutting cord end -3- using awl V.A.G 1474/2 -2- through adhesive sealing material into the vehicle interior.

Secure cutting cord end on the inside against pulling out using pull handle V.A.G 1351/1 -3-.

Scheme 24

Loosen sealing lip from window flange in upper area of windshield with a plastic wedge and spray with cleaning solution D 009 401 04 (as a substitute for lubricant).

Insert the cutting cord -2- in the upper area of the windshield.

Lay cutting cord -2- around the window and also guide inside the second cord end.

1. Make sure that cutting cord -2- is inserted under the window at the corners.

Secure second cutting cord end onto spooling tool V.A.G 1654 A.

Scheme 25

Set spooling tool V.A.G 1654 A to "position I".

Relocate spooling tool V.A.G 1654 A appropriately and cut window free.

While cutting free, press cutting cord against window using a wedge V.A.G 1474/5 to prevent damage to instrument panel and to have clearance at window flange.

WINDSHIELD, INSTALLING

Installation notes, refer to GENERAL INSTALLATION INFORMATION FOR ALL WINDOWS and WINDSHIELD INSTALLATION INSTRUCTIONS

Scheme 26

Remove the rear window frame trim.

Open rear window frame with convertible top operating switch until frame -1- is open halfway.

Remove left and right rear window defroster connectors -2-.

Scheme 27

Close rear window frame -1- until it makes contact but does not lock.

Tape off roof center section with commercially available adhesive tape in area that will be pierced with the Awl V.A.G 1474/2 -3-.

Using Awl V.A.G 1474/2 -3-, pierce through adhesive bead between rear window -2- and rear window frame -1-.

Pull the cutting wire -4- inside through adhesive using awl V.A.G 1474/2 -3-.

Scheme 28

Secure end of cutting cord with handle -3- before pulling out.

Lay cutting cord -2- around the window and also guide inside the second cord end.

Secure end of cutting cord to spooling tool V.A.G 1654 -2-.

Position Spooling Tool V.A.G 1654 -2- in center or rear window.

Relocate Spooling Tool V.A.G 1654 -2- according to space arrangement and cut window free.

While cutting free, press cutting cord -2- against window using Wedge V.A.G 1474/5 to have clearance to window flange.

DAMAGED REAR WINDOW, REMOVING

Protect body and interior from glass splinters.

Remove glass pieces from adhesive material.

Disconnect harness connectors for window defroster and window antenna.

Bond flange all around with fabric reinforced adhesive tape.

Cut through adhesive material (with glass residue) in window cutout with electric cutter V.A.G 1561 A -3- and cutting blade V.A.G 1561/10 -2-.

REAR WINDOW, INSTALLING

Installation notes, refer to GENERAL INSTALLATION INFORMATION FOR ALL WINDOWS and REAR WINDOW INSTALLATION INFORMATION

Scheme 29

Remove front door trim. Refer to Removal and Installation .

Pry cover caps out.

Lower the door window until clamping screws -2- of door window -1- are accessible.

Loosen bolt -4- (do not remove) and press clamping brackets -3- apart.

Remove the bolt -2-.

Loosen subframe at bolts.

Grasp between door and subframe and press clamping bracket locking mechanism -3- apart.

Note. If this cannot be done because of a power window malfunction, remove the window regulator motor and then slide the window down.

Raise rear door window -1- and swing back and up out of door in -direction of arrow-.

Scheme 30

Guide door window -1- without pressure -arrow- into clamping brackets and front window guide.

Clean the bolt threads and coat them with locking compound D 000 600 A2.

Tighten clamping screws -2 and 4-, tightening specification: 6 Nm.

Adjust the door window.

Continue by performing the steps used in removal in reverse order.

1. Check the window function before installing the door trim.

WINDOW REGULATOR MOTOR, REMOVING

Note. If either of the front doors are open when starting the vehicle, the door glass may not automatically return to the full up position when the door is finally closed. Do not replace and door module or window regulator for this concern. To correct concern, simply perform a key cycle to reset the door module. Normal window function is not affected.

Scheme 31

Remove front door trim. Refer to Removal and Installation .

Place door window securely so it does not slide down.

Disconnect all harness connectors -3-.

Remove the three bolts -2-.

Remove window regulator motor with control module -1- from window regulator mounting plate.

WINDOW REGULATOR MOTOR, INSTALLING

Install the window regulator motor -1- and pull door window up and down so that splines are located better between motor and cable drum.

Tightening specification for window regulator motor screws -2- : 3.5 Nm

Connect connectors -3-.

The window regulator loses its route after low voltage.

1. The roof is closed.
2. The rear lid is adjusted.

Let window regulator drive twice upward and downward to stop respectively. This ensures the window is ready for use. Pinch protection is activated.

Continue by performing the steps used in removal in reverse order.

Scheme 32

Remove front door trim Removal and Installation .

Remove subframe. Refer to SUBFRAME

Remove cover caps on lower door edge -3-.

Remove bolts -2- (quantity: 4).

Rotate window regulator -1- around cables until regulator can be removed from door -arrows a-.

WINDOW REGULATOR, INSTALLING

Rotate window regulator -1- around cables until regulator can be inserted in door -arrows a-.

Clean the bolt threads and coat them with locking compound D 000 600 A2.

Tighten rear upper and lower screws -2- and front screw. Tightening specification: 8 Nm.

Install front upper screw -2-, but do not tighten yet.

Install the door window. Refer to DOOR WINDOW, INSTALLING .

Raise door window, front upper screw positions itself.

Tighten upper front screw -2-. Tightening specification: 8 Nm.

Press the cover caps -3- into the lower edge of the door.

Door window inclination can be adjusted -arrow b- via oblong hole on lower screws -2-.

Perform window regulator basic setting. Refer to WINDOW REGULATOR BASIC SETTING

Adjust the door window.

WINDOW GUIDE AND WINDOW RECESS SEAL, REMOVING

Note. Window recess seals must not be bent when removing.

Scheme 33

Remove inner window recess seal -2- evenly from flange.

Remove the exterior mirror. Refer to EXTERIOR REARVIEW MIRROR

Remove outer window recess seal -1- evenly from flange.

Remove window guide -3- evenly from mount in door.

WINDOW GUIDE AND WINDOW RECESS SEAL, INSTALLING

Note. Window recess seals must not be knocked on to door flange. Press window recess seals evenly onto door flange by hand.

Press outer window recess seal -1- evenly onto flange by hand.

Press inner window recess seal -2- evenly onto flange. Note connection to adjacent door seals when doing so.

Slide window guide -3- evenly into mount in door.

Scheme 34

Remove side trim. Refer to Removal and Installation

Remove intermediate plate -2-. Refer to INTERMEDIATE PLATE ASSEMBLY OVERVIEW .

Remove outer window shaft strip. Refer to WINDOW RECESS SEALS ASSEMBLY OVERVIEW

Remove speaker. Refer to Removal and Installation

Loosen lock nut -6-, do not rotate down. Threaded pins and lock nut remain on window regulator.

Rotate nuts -3- down. Threaded pins remain in vehicle.

Remove window regulator from threaded pins.

Raise side window with window regulator far enough so that window regulator motor connector can be disconnected.

Remove side window -1- with window regulator -5- upward from window recess -arrow-.

Scheme 35

Place side window -1- with window regulator -2- from above -arrows- into window recess.

Connect window regulator motor connector -5-.

Place window regulator on threaded pins -6-.

Install nuts -7- on threaded pins -6-. Tightening specification: 10 Nm.

Install lock nut -4- on threaded pins -3- on window regulator. Tightening specification: 10 Nm.

Check adjustment of side window, adjust side window if necessary. Refer to SIDE WINDOW ADJUSTMENT DIMENSIONS .

Perform function test.

Install in reverse order of removal.

Scheme 36

Remove side window with window regulator. Refer to SIDE WINDOW WITH WINDOW REGULATOR, REMOVING .

Remove the bolts -6-.

Remove metal washer -5-.

Remove side window -1- from window regulator -3-.

If necessary, loosen catches on front -4- and rear -2- plastic washer and remove them from side window.

SIDE WINDOW, INSTALLING

Place plastic washers on side window.

Press catches on front -4- and rear -2- plastic washers together. If catches are damaged, plastic washers must be replaced.

Place side window -1- on window regulator -3-.

Lay metal washer -5- on plastic washer -4-.

Tighten bolts -6-. Tightening specification: 5 Nm.

Install side window with window regulator.

Scheme 37

1. Window Regulator Motor The window regulator motor can only be removed when window regulator is removed. The window regulator loses its route after low voltage. Window regulator motor, adapting, refer to «WINDOW REGULATOR BASIC SETTING»(ref-475581-S38440701032012052300000)
2. Bolt Quantity: 3 3.5 Nm
3. Subframe