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Engine Control System (Diagnostic Codes) (P043E-P1605): Diagnosis Toyota Yaris II рестайлинг

Testing & Diagnostics 33 illustrations ~12634 words

DTC SUMMARY

DTC No.Monitoring ItemMalfunction Detection ConditionTrouble AreaDetection TimingDetection Logic
P043EReference orifice cloggedP043E, P043F, P2401, P2402 and P2419 present when one of following conditions met during key-off EVAP monitor: Reference orifice clogged Reference orifice high-flow Leak detection pump OFF malfunction Leak detection pump ON malfunction Vent valve ON (close) malfunctionCanister pump module (Reference orifice, leak detection pump, vent valve) Connector/wire harness (Canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMWhile ignition switch off2 trip
P043FReference orifice high-flow
P2401Leak detection pump stuck OFF
P2402Leak detection pump stuck ON
P2419Vent valve stuck closed

HINT

The reference orifice is located inside the canister pump module.

INSPECTION PROCEDURE

Refer to the EVAP System. Refer to INSPECTION PROCEDURE .

DTC No.Monitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection TimingDetection Logic
P0441Purge VSV (Vacuum Switching Valve) stuck openLeak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. Reference pressure measured at start and at end of leak check. If stabilized pressure higher than [second reference pressure x 0.2], ECM determines that purge VSV stuck open.Purge VSV Connector/wire harness (Purge VSV - ECM) ECM Canister pump module Leak from EVAP systemWhile ignition switch off2 trip
Purge VSV stuck closedAfter EVAP leak check performed, purge VSV turned ON (open), and atmospheric air introduced into EVAP system. Reference pressure measured at start and at end of check. If pressure does not return to near atmospheric pressure, ECM determines that purge VSV stuck closed.Purge VSV Connector/wire harness (Purge VSV - ECM) ECM Canister pump module Leak from EVAP systemWhile ignition switch off2 trip
Purge flowWhile engine running, following conditions successively met: Negative pressure not created in EVAP system when purge VSV turned ON (open) EVAP system pressure change less than 0.5 kPa-g (3.75 mmHg-g) when vent valve turned ON (closed) Atmospheric pressure change before and after purge flow monitor less than 0.1 kPa-g (0.75 mmHg-g)Purge VSV Connector/wire harness (Purge VSV - ECM) Leak from EVAP line (Purge VSV - Intake manifold) ECMWhile engine running2 trip

Refer to the EVAP System. Refer to INSPECTION PROCEDURE .

HINT

Unit expressions

  1. [kPa-a (mmHg-a)] denotes the absolute pressure.
  2. [kPa-g (mmHg-g)] denotes the gauge pressure (relative pressure).
  3. On a Techstream, convert the unit of measurement according to the inspection procedure.

HINT

Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

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Scheme 283: PROCEDURE

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Scheme 287
  1. PERFORM ACTIVE TEST USING TECHSTREAM (ACTIVATE THE VSV FOR EVAP CONTROL) Connect a Techstream to the DLC3. Disconnect the vacuum hose (canister side) from the purge VSV. Start the engine. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for EVAP Control. When the purge VSV is operated using the Techstream, check whether the port of the purge VSV applies suction to your finger. OK Tester Operations Specified Conditions VSV ON Purge VSV port applies suction to finger VSV OFF Purge VSV port applies no suction to finger Reconnect the vacuum hose to the purge VSV. NG --> See step 2 OK --> See step 6
  2. INSPECT PURGE VSV (RESISTANCE) Disconnect C3 purge VSV connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connections Specified Conditions 1 - 2 23 to 26 ohms at 20°C (68°F) Reconnect the purge VSV connector. NG --> See step 7 OK: Go to next step
  3. INSPECT PURGE VSV (POWER SOURCE) Disconnect the C3 purge VSV connector. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connections Specified Conditions C3-2 - Body ground 11 to 14 V Reconnect the purge VSV connector. NG --> See step 5 OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM) Disconnect the C3 purge VSV connector. Disconnect the C20 ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for open) Tester Connections Specified Conditions C3-1 - C20-49 (PRG) Below 1 ohms Standard Resistance (Check for short) Tester Connections Specified Conditions C3-1 or C20-49 (PRG) - Body ground 10 kohms or higher Reconnect the purge VSV connector. Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 9
  5. CHECK HARNESS AND CONNECTOR (PURGE VSV - INTEGRATION RELAY) Disconnect the C3 purge VSV connector. Remove the integration relay from the engine room relay block. Check the resistance. Standard Resistance (Check for open) Tester Connections Specified Conditions C3-2 - EFI relay (1A-4) Below 1 ohms Standard Resistance (Check for short) Tester Connections Specified Conditions C3-2 or EFI relay (1A-4) - Body ground 10 kohms or higher Reconnect the purge VSV connector. Reinstall the integration relay. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 8
  6. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-394513-S06690205932011040800000)
  7. REPLACE PURGE VSV. Refer to «REMOVAL»(ref-394509-S01167154182011040800000)
  8. REPAIR OR REPLACE ECM POWER SOURCE CIRCUIT. Refer to «ECM Power Source Circuit»(ref-394517-S06537814052011040800000)
  9. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)
DTC No.Monitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection TimingsDetection Logic
P0450Canister pressure sensor voltage fluctuation abnormalSensor output voltage rapidly fluctuates beyond upper and lower malfunction thresholds for 0.5 seconds.Canister pump module EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMEVAP monitoring (ignition OFF) Ignition ON1 trip
P0451Canister pressure sensor noiseSensor output voltage fluctuates frequently within certain time period.Canister pump module Connector/wire harness (Canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMEVAP monitoring (ignition OFF) Engine running2 trip
Canister pressure sensor signal becomes fixed/flatSensor output voltage does not vary within certain time period.Canister pump module Connector/wire harness (Canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMEVAP monitoring (ignition OFF)2 trip
P0452Canister pressure sensor voltage lowSensor output less than 42.1 kPa (315.9 mmHg) for 0.5 seconds.Canister pump module Connector/wire harness (Canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMIgnition ON EVAP monitoring (ignition OFF)1 trip
P0453Canister pressure sensor voltage highSensor output more than 123.8 kPa (928.4 mmHg) for 0.5 seconds.Canister pump module Connector/wire harness (Canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECMIgnition ON EVAP monitoring (ignition OFF)1 trip

HINT

The canister pressure sensor is built into the canister pump module.

Note. When a vehicle is brought into the workshop, leave it as it is. Do not change the vehicle condition. For example, do not tighten the fuel cap. Do not disassemble the canister pump module. A Techstream is required to conduct the following diagnostic troubleshooting procedure.

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Scheme 288: PROCEDURE

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  1. CONFIRM DTC AND EVAP PRESSURE Connect a Techstream to the DLC3. Turn the ignition switch to ON (do not start the engine). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. Enter the following menus: Powertrain / Engine and ECT / Data List / EVAP / Vapor Pressure Pump. Read the EVAP (Evaporative Emission) pressure displayed on the Techstream. Result Display (DTC Output) Test Results Suspected Trouble Areas Proceed To P0451 - Canister pressure sensor C P0452 Less than 45 kPa-a (430 mmHg-a) Wire harness/connector (ECM - Canister pressure sensor) Canister pressure sensor Short in ECM circuit A P0453 More than 120 kPa-a (900 mmHg-a) Wire harness/connector (ECM - Canister pressure sensor) Canister pressure sensor Open in ECM circuit B C --> See step 4 B --> See step 5 A: Go to next step
  2. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Turn the ignition switch off. Disconnect the C20 ECM connector. Check the resistance between PPMP terminal of the ECM connector and the body ground. Result Test Results Suspected Trouble Areas Proceed To Below 10 ohms Wire harness/connector (ECM - Canister pressure sensor) Short in canister pressure sensor circuit A 10 kohms or higher Wire harness/connector (ECM - Canister pressure sensor) Short in ECM circuit B Reconnect the ECM connector. B --> See step 8 A: Go to next step
  3. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Disconnect the J25 canister pump module connector. Disconnect the C20 ECM connector. Check the resistance between PPMP terminal of the ECM connector and the body ground. Result Test Results Suspected Trouble Areas Proceed To 10 kohms or higher Short in canister pressure sensor circuit A Below 10 ohms Short in wire harness/connector (ECM - Canister pressure sensor) B Reconnect the canister pump module connector. Reconnect the ECM connector. B --> See step 7 A --> See step 6
  4. GO TO EVAP SYSTEM. Refer to «EVAP System»(ref-394517-S14308387642011040800000)
  5. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Disconnect the J25 canister pump module connector. Turn the ignition switch to ON. Measure the voltage and resistance of the canister connector. Standard Tester Connections Specified Conditions VCC (J25-4) - Body ground 4.5 to 5.5 V VOUT (J25-3) - Body ground SGND (J25-2) - Body ground Below 100 ohms Result Test Results Suspected Trouble Areas Proceed To Voltage and resistance within standard ranges Open in canister pressure sensor circuit A Voltage and resistance outside standard ranges Open in wire harness/connector (ECM - Canister pressure sensor) B Reconnect the canister pump module connector. B --> See step 7 A --> See step 6
  6. REPLACE CANISTER Replace the canister assembly. Refer to «REMOVAL»(ref-394509-S36487460012011040800000) . NOTE: When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. NEXT --> See step 9
  7. REPAIR OR REPLACE HARNESS OR CONNECTOR (CANISTER PUMP MODULE - ECM) HINT: If the exhaust tail pipe has been removed, go to the next step before reinstalling it. NEXT --> See step 9
  8. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000) . NEXT --> See step 9
  9. CHECK WHETHER DTC OUTPUT RECURS (AFTER REPAIR) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P0451, P0452 or P0453. Check the DTC judgment result. Tester Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
DTC No.Monitoring ItemMalfunction Detection ConditionTrouble AreaDetection TimingDetection Logic
P0455EVAP gross leakLeak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. Reference pressure measured at start and at end of leak check. If stabilized pressure higher than [second reference pressure x 0.2], ECM determines that EVAP system has large leak.Fuel tank cap (loose) Leak from EVAP line (Canister - Fuel tank) Leak from EVAP line (Purge VSV - Canister) Canister pump module Leak from fuel tank Leak from canisterWhile ignition switch off2 trip
P0456EVAP small leakLeak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. Reference pressure measured at start and at end of leak check. If stabilized pressure higher than second reference pressure, ECM determines that EVAP system has small leak.Fuel tank cap (loose) Leak from EVAP line (Canister - Fuel tank) Leak from EVAP line (Purge VSV - Canister) Canister pump module Leak from fuel tank Leak from canisterWhile ignition switch off2 trip

Refer to the EVAP System. Refer to INSPECTION PROCEDURE .

HINT

Unit expressions

  1. [kPa-a (mmHg-a)] denotes the absolute pressure.
  2. [kPa-g (mmHg-g)] denotes the gauge pressure (relative pressure).
  3. On a Techstream, convert the unit of measurement according to the inspection procedure.

HINT

Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

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Scheme 292: PROCEDURE

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Scheme 294
  1. CHECK OPERATION OF SPEEDOMETER Drive the vehicle and check whether the operation of the speedometer in the combination meter is normal. HINT: The vehicle speed sensor is operating normally if the speedometer reading is normal. If the speedometer does not operate, check it by following the procedure described in Speedometer Malfunction for Hatchback. Refer to «Speedometer Malfunction»(ref-394528-S10610374582011040800000) . For Sedan, refer to «Speedometer Malfunction»(ref-394529-S05727506812011040800000) . NG --> GO TO MALFUNCTION IN SPEEDOMETER . Refer to «Speedometer Malfunction»(ref-394528-S10610374582011040800000) . For Sedan, refer to «Speedometer Malfunction»(ref-394529-S05727506812011040800000) . OK: Go to next step
  2. READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect a Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Vehicle Speed. Drive the vehicle. Read the value displayed on the Techstream. OK Vehicle speeds displayed on tester and speedometer display are equal. OK --> See step 6 NG: Go to next step
  3. INSPECT COMBINATION METER ASSEMBLY (+S VOLTAGE) Disconnect the D1 combination meter connector. Turn the ignition switch to ON. Measure the voltage between the terminal of the combination meter and the body ground. Standard voltage Tester Connections Specified Conditions +S (D1-16) - Body ground 4.5 to 5.5 V Reconnect the combination meter connector. NG --> See step 5 OK: Go to next step
  4. INSPECT COMBINATION METER ASSEMBLY (SPD SIGNAL WAVEFORM) Shift the transmission gear selector lever to the neutral position. Jack up the vehicle. Turn the ignition switch to ON. Check the voltage between the terminal of the combination meter and the body ground while the wheel is turned slowly. Standard voltage Tester Connections Specified Conditions +S (D1-16) - Body ground Voltage generated intermittently HINT: The output voltage should fluctuate up and down, similarly to the diagram, when the wheel is turned slowly. NG --> REPLACE COMBINATION METER ASSEMBLY OK: Go to next step
  5. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - ECM) Disconnect the D1 combination meter connector. Disconnect the A21 ECM connector. Check the resistance. Standard resistance (check for open) Tester Connections Specified Conditions +S (D1-16) - SPD (A21-8) Below 1 ohms Standard resistance (check for short) Tester Connections Specified Conditions +S (D1-16) or SPD (A21-8) - Body ground 10 kohms or higher Reconnect the combination meter connector. Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
  6. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-394513-S06690205932011040800000) .
  7. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000) .

HINT

  1. Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.
  2. STP signal conditions can be checked using the Techstream. Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / All Data / Stop Light Switch. Check the STP signal when the brake pedal is depressed and released.
Brake Pedal OperationSpecified Conditions
DepressedSTP signal ON
ReleasedSTP signal OFF

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  1. CHECK STOP LIGHT SWITCH ASSEMBLY (TERMINAL B VOLTAGE) Disconnect the A13 stop light switch connector. Turn the ignition switch to ON. Measure the voltage between the terminals of the A13 stop light switch connector and body ground. Standard voltage Tester Connections Specified Conditions B (A13-2) - Body ground 11 to 14 V B (A13-3) - Body ground Reconnect the stop light switch connector. NG --> See step 4 OK: Go to next step
  2. INSPECT STOP LIGHT SWITCH ASSEMBLY Remove the stop light switch assembly. Check the resistance. Standard resistance Tester Connections Switch Positions Specified Conditions 1 - 2 Switch pin released Below 1 ohms Switch pin pushed in 10 kohms or higher 3 - 4 Switch pin released 10 kohms or higher Switch pin pushed in Below 1 ohms Reinstall the stop light switch assembly. NG --> See step 5 OK: Go to next step
  3. INSPECT ECM (STP AND ST1 - VOLTAGE) Disconnect the A21 ECM connector. Turn the ignition switch to ON. Measure the voltage between the terminals ST1- and STP of the A21 ECM connector and body ground. Standard voltage Tester Connections Brake Pedal Operations Specified Conditions ST1- (A21-35) - Body ground Released 11 to 14 V Depressed 0 to 3 V STP (A21-36) - Body ground Released 0 to 3 V Depressed 11 to 14 V Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 6
  4. INSPECT FUSE (STOP AND IGN FUSE) Remove the STOP and IGN fuses from the main body ECU. Check the resistance. Standard resistance Below 1 ohms Reinstall the STOP and IGN fuses. NG --> CHECK FOR SHORTS IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR
  5. REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to «REMOVAL»(ref-394530-S23641935612011040800000) .
  6. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)

HINT

  1. The following conditions may also cause DTC P0505 to be set: The floor carpet overlapping slightly onto the accelerator pedal, causing the accelerator pedal to be slightly depressed and therefore the throttle valve position to be slightly open. The accelerator pedal being not fully released.
  2. Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

HINT

Read freeze frame data using a Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

HINT

  1. DTC P050B may be set when the engine has the symptoms listed below. If necessary, check the trouble areas listed below. Symptom Factor Trouble Area Low idle speed when engine is cold (immediately after engine start) Excessive engine friction Engine oil deterioration Drive belt tension A/C compressor Generator Vane pump Rough idle when engine is cold (immediately after engine start) Abnormal combustion Fuel quality
  2. Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was moving or stationary, whether the engine was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

HINT

Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

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Scheme 299: PROCEDURE

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Scheme 300
  1. CHECK FUSE (EFI FUSE) Remove the EFI fuse from the engine room relay block. Check the resistance of the EFI fuse. Standard resistance Below 1 ohms Reinstall the EFI fuse. NG --> CHECK FOR SHORTS IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE OK: Go to next step
  2. CHECK HARNESS AND CONNECTOR (ECM - EFI FUSE, EFI FUSE - BATTERY) Check the harness and the connector between the EFI fuse and ECM. Remove the EFI fuse from the engine room relay block. Disconnect the A21 ECM connector. Check the resistance. Standard resistance (Check for open) Tester Connections Specified Conditions EFI fuse (2) - BATT (A21-20) Below 1 ohms Standard resistance (Check for short) Tester Connections Specified Conditions EFI fuse (2) or BATT (A21-20) - Body ground 10 kohms or higher Reconnect the ECM connector. Reinstall the EFI fuse. Check the harness and the connector between the EFI fuse and battery. Remove the EFI fuse from the engine room relay block. Disconnect the positive battery terminal. Check the resistance. Standard resistance (Check for open) Tester Connections Specified Conditions Battery positive terminal - EFI fuse (1) Below 1 ohms Standard resistance (Check for short) Tester Connections Specified Conditions Battery positive terminal or EFI fuse (1) - Body ground 10 kohms or higher Reconnect the positive battery terminal. Reinstall the EFI fuse. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. INSPECT BATTERY Check that the battery is not depleted. OK Battery is not depleted NG --> REPLACE BATTERY OK: Go to next step
  4. CHECK BATTERY TERMINAL Check that the battery terminals are not loose or corroded. OK Battery terminals are not loose or corroded NG --> REPAIR OR REPLACE BATTERY TERMINAL OK: Go to next step
  5. CHECK WHETHER DTC OUTPUT RECURS (DTC P0560) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . Turn the ignition switch off. Turn the Techstream off. Turn the ignition switch to ON and turn the Techstream on. Wait for 5 seconds or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. Result Display (DTC Output) Proceed To P0560 A No output B B --> See step 6 A --> See step 7
  6. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-394513-S06690205932011040800000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)

HINT

Read freeze frame data using a Techstream. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

HINT

  1. The following troubleshooting flowchart is based on the premise that the engine is cranked normally. If the engine will not crank, proceed to the problem symptoms table. Refer to «PROBLEM SYMPTOMS TABLE»(ref-394513-S40102418182011040800000) .
  2. Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

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Scheme 301: PROCEDURE

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Scheme 303
  1. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect a Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Starter Signal. Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions. OK Ignition Switch Positions Starter Signal ON OFF START ON OK --> See step 10 NG: Go to next step
  2. INSPECT PARK / NEUTRAL POSITION SWITCH (A/T) OR CLUTCH START SWITCH (M/T) Inspect the Park/Neutral Position (PNP) switch (for A/T models). Disconnect the C27 PNP switch connector. Check the resistance when the transmission gear selector lever is moved to each position. Standard resistance Gear Selector Lever Positions Tester Connections Specified Conditions P 2 - 6, 4 - 5 Below 1 ohms R 1 - 2 N 2 - 9, 4 - 5 D 2 - 7 2 2 - 3 L 2 - 8 Except P and N 4 -5 10 kohms or higher All shift lever positions 2 - 5 Reconnect the PNP switch connector. Inspect the clutch start switch (for M/T models). Disconnect the A16 clutch start switch connector. Check the resistance when the clutch start switch is ON and OFF. Standard resistance Switch Positions Tester Connections Specified Conditions ON (pushed) 1 - 2 Below 1 ohms OFF (free) 1 - 2 10 kohms or higher Reconnect the clutch start switch connector. OK --> See step 5 NG: Go to next step
  3. REPLACE PARK / NEUTRAL POSITION SWITCH (A/T) OR CLUTCH START SWITCH (M/T) Replace the PNP switch (for A/T models). Refer to «REMOVAL»(ref-394505-S07185985642011040800000) . Replace the clutch start switch (for M/T models). Refer to «REMOVAL - Step 9»(ref-394520-S13656076982011040800000) . NEXT: Go to next step
  4. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Starter Signal. Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions. OK Ignition Switch Positions Starter Signal ON OFF START ON OK --> END NG: Go to next step
  5. INSPECT IGNITION SWITCH Disconnect the D8 ignition switch connector. Check the resistance. Standard resistance Ignition Switch Positions Tester Connections Specified Conditions LOCK All Terminals 10 kohms or higher ACC 2-4 Below 1 ohms ON 1-4, 1-6, 2-4, 3-4, 5-6 Below 1 ohms 4-7, 5-7 10 kohms or higher START 1-4, 3-4, 5-6, 5-7 Below 1 ohms Reconnect the ignition switch connector. OK --> See step 7 NG: Go to next step
  6. REPLACE IGNITION SWITCH Replace the ignition switch. Refer to «REMOVAL»(ref-394519-S11486970352011040800000) . NEXT: Go to next step
  7. READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Starter Signal. Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions. OK Ignition Switch Positions Starter Signal ON OFF START ON OK --> END NG: Go to next step
  8. REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - PNP SWITCH OR CLUTCH START SWITCH - ECM) NEXT: Go to next step
  9. CHECK WHETHER DTC OUTPUT RECURS (DTC P0617) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Read DTCs. Result Display (DTC Output) Proceed To P0617 A No output B B --> END A --> See step 11
  10. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-394513-S06690205932011040800000)
  11. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)

HINT

Read freeze frame data using a Techstream. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

HINT

Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

Scheme 304

Scheme 304: PROCEDURE
  1. READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH) Connect a Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Stop Light Switch. Read the values displayed on the Techstream. OK Item Measurement Item: Range (display) Normal Condition Stop Light Switch Stop light switch status: ON or OFF ON: Brake pedal is depressed OFF: Brake pedal is released NG --> See step 2 OK --> See step 5
  2. CHECK STOP LIGHT SWITCH INSTALLATION Check the stop light switch installation. Refer to «INSTALLATION»(ref-394530-S31867639652011040800000) . OK Stop light switch is installed correctly. NG --> See step 8 OK: Go to next step
  3. INSPECT STOP LIGHT SWITCH ASSEMBLY See step 2 NG --> See step 6 OK: Go to next step
  4. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH - ECM) Disconnect the A21 ECM connector. Disconnect the A13 stop light switch connector. Check the resistance. Standard resistance (Check for open) Tester Connections Specified Conditions STP (A21-36) - Stop light switch (A13-1) Below 1ohms ST1- (A21-35) - Stop light switch (A13-4) Standard resistance (Check for short) Tester Connections Specified Conditions STP (A21-36) or Stop light switch (A13-1) - Body ground 10 kohms or higher ST1- (A21-35) or Stop light switch (A13-4) - Body ground Reconnect the ECM connector. Reconnect the stop light switch connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
  5. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-394513-S06690205932011040800000)
  6. REPLACE STOP LIGHT SWITCH ASSEMBLY. Refer to «REMOVAL - Step 3»(ref-394530-S20525682972011040800000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)
  8. SECURELY REINSTALL STOP LIGHT SWITCH. Refer to «INSTALLATION»(ref-394530-S31867639652011040800000)

HINT

  1. In contrast to normal malfunction diagnosis for components, circuits and systems, DTCs P1603 and P1605 are used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as engine stall. As these DTCs can be stored as a result of certain user actions, even if these DTCs are output, if the customer makes no mention of problems, clear these DTCs without performing any troubleshooting and return the vehicle to the customer.
  2. If any other DTCs are output, perform troubleshooting for those DTCs first.
  3. Use any information from the customer problem analysis about the condition of the vehicle at the time when the problem occurred (how the engine stopped, conditions when the engine was restarted, etc.) as a reference. Symptom Suspected Area Engine vibration occurs and engine stops Air-fuel ratio abnormal Engine stops with no engine vibration Ignition system, injection stoppage, high load from external parts Engine can be started with accelerator pedal depressed Insufficient air volume Rough idling after engine started Air-fuel ratio abnormal, abnormal combustion
  4. Read freeze frame data using the Techstream. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
  5. When confirming the freeze frame data, be sure to check all 5 sets of freeze frame data. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) .
  6. When DTC P1603 (Engine Stall History) is stored, DTC P1605 (Rough Idling) is also stored. When confirming freeze frame data, check DTC P1605. (The ECM stores DTC P1605 first. Therefore, the 5 sets of freeze frame data can be confirmed through DTC P1605, enabling the technician to obtain more information.)
  7. When confirming freeze frame data, if there are multiple items related to the cause of the malfunction, perform troubleshooting for all related items.
  8. Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.
  9. Inspections take into account the fact that the malfunction may not have reoccurred and place emphasis on checking the vehicle conditions present at the time when the malfunction occurred.
  10. When performing inspections, jiggle the relevant wire harnesses and connectors in an attempt to reproduce malfunctions that do not always occur.

Inspection flow

Using freeze frame data, narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred.

P1603

Scheme 305

Scheme 305

1

  1. If the engine stalled when the intake air volume was low (during idling or deceleration), there may be a decrease in torque due to an incorrect air-fuel ratio, etc.
  2. If the engine stalled when the intake air volume was high (during driving or acceleration), there may be a major malfunction such as continuous misfire due to ignition stoppage, fuel injection stoppage, etc. and the torque drops to zero.

2

  1. If the engine speed decreased slowly, there may have been a decrease in torque due to an air-fuel ratio that was incorrect (by approximately 20 to 30%), etc.
  2. If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.

3

  1. If the air-fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.
  2. If the vehicle was normal, the air volume may have been insufficient or the ignition timing may have been incorrect.

P1603 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Vehicle StateEngine SpeedSuspected AreaPrimary Parts to InspectProcedure
Idling or deceleratingSlowly decreases and engine stallsAir-fuel ratio abnormalAir suctionAir induction system connections Purge VSV system Brake booster3 to 6
Sensor malfunction (value from sensor too lean)Mass air flow meter Engine coolant temperature sensor Air fuel ratio sensor system7 to 16
Sensor malfunction (value from sensor too rich)25 to 34
Fuel supply problemFuel pump control system Purge VSV system Fuel line ECM17 to 24
Intake air volume insufficientISC flow rateThrottle body assembly (ISC valve)35 to 37
Excessive valve overlapCamshaft timing oil control valve38
Ignition timing incorrectDoes not operate as expectedEngine coolant temperature sensor Mass air flow meter39 to 41
Rapidly decreases and engine stallsIgnition and injection stops (electrical system malfunction)Power temporarily cutPower supply circuit (Fuel injector, Ignition coil assembly)42, 43
External part malfunctioningIncrease in loadAir conditioning system Electrical load signal system Power steering system A/T system Park/neutral position switch46 to 49
AcceleratingCrankshaft position sensor, Camshaft position sensor malfunctionPower temporarily cutCheck DTCs1
Mass air flow meterForeign matter adhesionMass air flow meter51
Fuel supply problemFuel leak, clogFuel pump control system Fuel line54 to 56
Ignition and injection stops (electrical system malfunction)Power temporarily cutPower supply circuit (Fuel injector, Ignition coil assembly)52, 53

P1605

Scheme 306

Scheme 306

1

  1. If the engine speed decreased slowly, there may have been a decrease in torque due an air-fuel ratio that was incorrect (by approximately 20 to 30%), etc.
  2. If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.

2

  1. If the air-fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.
  2. If the vehicle was normal, the air volume may have been insufficient or the ignition timing may have been incorrect.

P1605 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).

Engine SpeedSuspected AreaPrimary Parts to InspectProcedure
Slowly decreases and engine stallsAir-fuel ratio abnormalAir suctionAir induction system connections Purge VSV system Brake booster3 to 6
Sensor malfunction (value from sensor too lean)Mass air flow meter Engine coolant temperature sensor Air fuel ratio sensor system7 to 16
Sensor malfunction (value from sensor too rich)25 to 34
Fuel supply problemFuel pump control system Purge VSV system Fuel line ECM17 to 24
Intake air volume insufficientISC flow rateThrottle body assembly ISC valve35 to 37
Ignition timing incorrectDoes not operate as expectedKnock sensor Engine coolant temperature sensor Mass air flow meter39 to 41
Rapidly decreases and engine stallsIgnition and injection stops (electrical system malfunction)Power temporarily cutPower supply circuit (Fuel injector, Ignition coil assembly)42, 43
External part malfunctioningIncrease in loadAir conditioning system Electrical load signal system Power steering system A/T system Park/neutral position switch46 to 49

Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure.

Scheme 307

Scheme 307: PROCEDURE

Scheme 308

Scheme 308

Scheme 309

Scheme 309

Scheme 310

Scheme 310

Scheme 311

Scheme 311

Scheme 312

Scheme 312

Scheme 313

Scheme 313

Scheme 314

Scheme 314

Scheme 315

Scheme 315
  1. CHECK ANY OTHER DTCS OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON. Read DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . Result Result Proceed To Only DTC P1603 and P1605 are output A DTCs other than P1603 and P1605 are output B B --> See step 60 A: Go to next step
  2. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Problem Symptom Freeze Frame Data Item Suspected Area Proceed To Closed Throttle Position SW Engine Speed Total of Short FT and Long FT When idling or decelerating, engine speed slowly decreases and engine stalls All 5 sets of freeze frame data are ON Decreases slowly*1 All 5 sets of freeze frame data are +15% or more*2 Air suction Sensor malfunction (value from sensor too lean) Fuel supply problem A At least 1 of the 5 sets of freeze frame data is -15% or less*3 Sensor malfunction (value from sensor too rich) B All 5 sets of freeze frame data are between -15% and +15% Intake air volume insufficient Ignition timing incorrect C When idling or decelerating, engine speed rapidly decreases and engine stalls Decreases rapidly*1 - Injection stoppage, ignition stoppage Load from external parts D When accelerating or driving at constant speed, engine stalls*4 At least one is OFF - - Sensor malfunction Injection stoppage, ignition stoppage Fuel supply problem E HINT: *1: A rapid decrease in engine speed may be caused by an electrical fault in the shared wiring of all or a number of cylinders, an increase in load from external parts, etc. The engine speed is considered to have decreased rapidly if either of the following conditions applies. Otherwise, the engine speed is considered to have decreased slowly. In the freeze frame data, the decrease in engine speed from #3 to #5 is 400 rpm or more. In the freeze frame data, the engine speed at #5 is 120 rpm or less. If the vehicle speed is 19mph (30 km/h) or less and the difference between Engine Speed and SPD (NT) is 100 rpm or less, inspect the automatic transaxle. (Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the A/T lock-up release being late.) *2: When a DTC is stored, feedback compensation increases because the air-fuel ratio is determined to be lean. *3: When a DTC is stored, feedback compensation decreases because the air-fuel ratio is determined to be rich. *4: This item should be checked when DTC P1603 is output and is not necessary to check when only P1605 is output. E --> See step 50 D --> See step 42 C --> See step 35 B --> See step 25 A: Go to next step
  3. CHECK AIR INDUCTION SYSTEM Check for air leakage in the air induction system (vacuum hose disconnection, cracks, damaged gaskets, etc.). Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-394523-S35148983412011040800000) . HINT: If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder. If Short FT and Long FT are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leakage may be present. OK There is no air leakage. NG --> REPAIR OR REPLACE AIR INDUCTION SYSTEM OK: Go to next step
  4. CHECK PURGE VSV Disconnect the purge hose (on the canister side) of the purge VSV. Start the engine. Idle the engine. Disconnect the connector of the purge VSV. Check if air flows through the purge VSV. OK Air does not flow. Connect the connector of the purge VSV. Connect the purge hose of the purge VSV. HINT: When this inspection is performed, the MIL may illuminate. After finishing the inspection, check and clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . NG --> See step 61 OK: Go to next step
  5. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Stop Light Switch At least 1 of the 5 sets of freeze frame data is ON Air suction from brake booster A All 5 sets of freeze frame data are OFF - B B --> See step 7 A: Go to next step
  6. READ VALUE USING TECHSTREAM (SHORT FT #1) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Start the engine and warm it up until the engine coolant temperature stabilizes. HINT: The A/C switch and all accessory switches should be off. Idle the engine. Using the Techstream, read [Short FT #1] of the Data List while depressing the brake pedal. Standard Short FT #1 changes by +10% or less. HINT: Even if the results are normal, the brake booster may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the brake booster (refer to step 57 When air leakage from the brake booster is present, the feedback compensation increases because the air-fuel ratio becomes lean. It is also possible to perform the airtightness inspection to check the brake booster. NG --> See step 62 OK: Go to next step
  7. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Calculate Load Below 90% of the current value of the vehicle*1 Mass air flow meter A AFS Voltage B1S1 3.3 V or higher*2 Air fuel ratio sensor Wire harness or connector Actual air-fuel ratio abnormal B Both freeze frame data items listed above Values are other than above - C HINT: Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data. *1: If the mass air flow meter is malfunctioning, the freeze frame data will show a low engine load value. *2: If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air-fuel ratio is lean, the actual air-fuel ratio will become rich and the engine may stall. C --> See step 12 B --> See step 9 A: Go to next step
  8. INSPECT MASS AIR FLOW METER Remove the mass air flow meter. Check for foreign matter in the air flow passage of the mass air flow meter. Result Result Proceed To Visible foreign matter is present A Visible foreign matter is not present B Install the mass air flow meter. HINT: Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the mass air flow meter (refer to step 57 ). B --> See step 12 A --> See step 78
  9. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes. Idle the engine. Using the Techstream, select the [Control the Injection Volume] Active Test. Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume. Standard Tester Display Specified Condition Control the Injection Volume (25 %) Air fuel ratio sensor output voltage is below 3.1 V Control the Injection Volume (-12.5 %) Air fuel ratio sensor output voltage is higher than 3.4 V Result Result Proceed To Abnormal A Normal B HINT: The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. Even if the results are normal, the air fuel ratio sensor may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the air fuel ratio sensor (refer to 57 ). B --> See step 12 A: Go to next step
  10. CHECK HARNESS AND CONNECTOR (A/F SENSOR POWER SOURCE) Check the harnesses and connectors, referring to DTC P0031 inspection procedure. Refer to «PROCEDURE - Step 2»(ref-394516-S20385283642011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> See step 63 OK: Go to next step
  11. CHECK HARNESS AND CONNECTOR (A/F SENSOR - ECM) Check the harnesses and connectors, referring to DTC P2237 inspection procedure. Refer to «PROCEDURE - Step 1»(ref-394517-S17063031352011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 64
  12. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Proceed To Initial Engine Coolant Temp, Ambient Temperature, Initial Intake Air Temp Difference in temperature between each item is below 10°C*1 A Difference in temperature between each item is 10°C or more*2 B HINT: *1: A long time had elapsed after stopping the engine. *2: A long time had not elapsed after stopping the engine. B --> See step 15 A: Go to next step
  13. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Initial Engine Coolant Temp, Coolant Temp, Engine Run Time Range A Engine coolant temperature sensor Thermostat A Range B Engine coolant temperature sensor B Range C - C HINT: This step is not directly related to engine stall. C --> See step 17 B --> See step 16 A: Go to next step
  14. INSPECT THERMOSTAT Inspect the thermostat. Refer to «INSPECTION - Step 1»(ref-394508-S20868190562011040800000) . Result Result Proceed To Abnormal A Normal B HINT: This step is not directly related to engine stall. B --> See step 16 A --> See step 79
  15. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Coolant Temp 120°C or more Engine coolant temperature sensor A Coolant Temp, Ambient Temperature Engine coolant temperature is lower than outside temperature by 15°C or more Engine coolant temperature sensor Both freeze frame data items listed above Values are other than above - B B --> See step 17 A: Go to next step
  16. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Inspect the engine coolant temperature sensor. Refer to «INSPECTION»(ref-394514-S07722634442011040800000) . Result Result Proceed To Abnormal A Normal B HINT: Even if the results are normal, the engine coolant temperature sensor may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the engine coolant temperature sensor (refer to step 57 ). B --> See step 17 A --> See step 80
  17. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To EVAP (Purge) VSV At least 1 of the 5 sets of freeze frame data is not 0% Purge VSV A All 5 sets of freeze frame data are 0% - B HINT: If the purge VSV is stuck closed, air-fuel ratio compensation by the purge VSV is incorrectly adjusted, and then the air-fuel ratio becomes lean and the engine may stall. B --> See step 22 A: Go to next step
  18. PERFORM ACTIVE TEST USING TECHSTREAM (ACTIVATE THE VSV FOR EVAP CONTROL) Disconnect the purge hose (on the canister side) of the purge VSV. Connect the Techstream to the DLC3. Turn the ignition switch to ON. Start the engine. Using the Techstream, select the [Activate the VSV for Evap Control] Active Test. Operate the purge VSV and check the air flow. OK Activate the VSV for Evap Control Specified Condition ON Air flows OFF Air does not flow Result Result Proceed To Abnormal A Normal B HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Even if the results are normal, the purge VSV may have been malfunctioning. Continue this inspection procedure until step 24, and if there are no problems with other parts, replace the purge VSV (refer to step 57 ). B --> See step 22 A: Go to next step
  19. INSPECT PURGE VSV Disconnect the connector of the purge VSV. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 23 to 26 ohms NG --> See step 65 OK: Go to next step
  20. CHECK HARNESS AND CONNECTOR (PURGE VSV POWER SOURCE) Check the harnesses and connectors, referring to DTC P0443 inspection procedure See step 3 . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> See step 66 OK: Go to next step
  21. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM) Check the harnesses and connectors, referring to DTC P0443 inspection procedure See step 4 . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 81
  22. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP / SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, select the [Control the Fuel Pump / Speed] Active Test. When performing the Active Test, check for an operating sound from the fuel pump. OK Control the Fuel Pump / Speed Specified Condition ON Operating sound heard OFF Operating sound not heard Result Result Proceed To Abnormal A Normal B HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell. If the fuel pump operating noise is abnormal, proceed to step 23 . B --> See step 24 A: Go to next step
  23. INSPECT FUEL PUMP Remove the fuel pump. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Reference Value 1 (-) - 2 (+) 20°C (68°F) 0.2 to 3.0 ohms NG --> See step 67 OK --> See step 82
  24. CHECK FUEL SYSTEM Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump was stuck. Result Result Proceed To There is foreign matter or signs that fuel pump was stuck A There is no foreign matter and no signs that fuel pump was stuck B HINT: If there is foreign matter such as iron particles on the fuel pump, fuel filter or fuel tank, remove the foreign matter. B --> See step 57 A --> See step 83
  25. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Calculate Load 110% or more of the current value of the vehicle*1 Mass air flow meter A AFS Voltage B1S1 Below 3.3 V*2 Air fuel ratio sensor Harness and connector Actual air-fuel ratio abnormal B Both freeze frame data items listed above Values are other than above - C HINT: Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data. *1: If the mass air flow meter is malfunctioning and incorrectly measures the intake air volume to be higher than the actual volume of air flowing through the intake manifold, the freeze frame data will show a high engine load value. *2: As the air fuel ratio sensor output is low before the sensor warms up, the value at that time cannot be used for diagnosis. If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air-fuel ratio is rich, the actual air-fuel ratio will become lean and the engine may stall. C --> See step 30 B --> See step 27 A: Go to next step
  26. INSPECT MASS AIR FLOW METER Remove the mass air flow meter. Check for foreign matter in the air flow passage of the mass air flow meter. Result Result Proceed To Visible foreign matter is present A Visible foreign matter is not present B HINT: Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the mass air flow meter (refer to 57 ). B --> See step 30 A --> See step 84
  27. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes. Idle the engine. Using the Techstream, select the [Control the Injection Volume] Active Test. Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume. Standard Tester Display Specified Condition Control the Injection Volume (25 %) Air fuel ratio sensor output voltage is below 3.1 V Control the Injection Volume (-12.5 %) Air fuel ratio sensor output voltage is higher than 3.4 V Result Result Proceed To Abnormal A Normal B HINT: The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. Even if the results are normal, the air fuel ratio sensor may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the air fuel ratio sensor (refer to steps 57 57 ). B --> See step 30 A: Go to next step
  28. CHECK HARNESS AND CONNECTOR (A/F SENSOR POWER SOURCE) Check the harnesses and connectors, referring to DTC P0031 inspection procedure. Refer to «PROCEDURE - Step 2»(ref-394516-S20385283642011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> See step 68 OK: Go to next step
  29. CHECK HARNESS AND CONNECTOR (A/F SENSOR - ECM) Check the harnesses and connectors, referring to DTC P2237 inspection procedure. Refer to «PROCEDURE - Step 1»(ref-394517-S17063031352011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. NG --> REPAIR OR REPLACE HARNESS AND CONNECTOR OK --> See step 85
  30. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Proceed To Initial Engine Coolant Temp, Ambient Temperature, Initial Intake Air Temp Difference in temperature between each item is below 10°C*1 A Difference in temperature between each item is 10°C or more*2 B HINT: *1: A long time had elapsed after stopping the engine. *2: A long time had not elapsed after stopping the engine. B --> See step 33 A: Go to next step
  31. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions present when the DTC was stored which are recorded in the freeze frame data. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Initial Engine Coolant Temp, Coolant Temp, Engine Run Time Range A Engine coolant temperature sensor Thermostat A Range B Engine coolant temperature B Range C - C HINT: This step is not directly related to engine stall. C --> See step 58 B --> See step 34 A: Go to next step
  32. INSPECT THERMOSTAT Inspect the thermostat. Refer to «INSPECTION»(ref-394508-S38729600832011040800000) . Result Result Proceed To Abnormal A Normal B HINT: This step is not directly related to engine stall. B --> See step 34 A --> See step 86
  33. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Coolant Temp 120°C or higher Engine coolant temperature sensor A Coolant Temp, Ambient Temperature Engine coolant temperature is lower than outside temperature by 15°C or more Engine coolant temperature sensor Both freeze frame data items listed above Values are other than above - B B --> See step 58 A: Go to next step
  34. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Inspect the engine coolant temperature sensor. Refer to «INSPECTION»(ref-394514-S07722634442011040800000) . Result Result Proceed To Abnormal A Normal B HINT: Even if the results are normal, the engine coolant temperature sensor may have been malfunctioning. If there are no problems with other parts, replace the engine coolant temperature sensor (refer to step 57 ). B --> See step 57 A --> See step 87
  35. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Total of ISC Learning Value and ISC Feedback Value Below 80% of the current value of the vehicle*1 Throttle body A 120% or more of the current value of the vehicle*2 B From 80 to 120% of the current value of the vehicle - C HINT: Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data. *1: If the throttle body assembly has a temporary problem in which it cannot fully close, the intake air volume and engine speed increase. As a result, the ISC learning amount becomes less than the standard. At this time, if the throttle body assembly returns to normal and fully closes, the intake air volume will be insufficient and the engine may stall. *2: If carbon accumulates on the throttle body assembly and the intake air volume decreases, the ISC learning amount is increased to maintain the idling speed. If this situation continues, the ISC learning amount reaches the upper limit, the idling speed cannot be maintained causing idling to become unstable, and the engine may stall. C --> See step 38 B --> See step 37 A: Go to next step
  36. INSPECT THROTTLE BODY Check for foreign matter and signs that the throttle body assembly was stuck, and also check that the valve and shaft move smoothly during operation. Result Result Proceed To Abnormal A Normal B HINT: Even if the results are normal, the throttle body assembly may have been malfunctioning. Continue this inspection procedure until step 41, and if there are no problems with other parts, replace the throttle body (refer to step 57 ). B --> See step 38 A --> See step 88
  37. INSPECT THROTTLE BODY Check if carbon is in the air flow passage of the throttle body. Result Result Proceed To Carbon in passage A No carbon in passage B HINT: Even if the results are normal, the throttle body assembly may have been malfunctioning. Continue this inspection procedure until step 41, and if there are no problems with other parts, replace the throttle body (refer to step 57 ). B --> See step 38 A --> See step 89
  38. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE VVT SYSTEM) Connect the Techstream to the DLC3. Turn the Techstream on. Warm up the engine. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the VVT System (Bank 1). HINT: When performing the Active Test, make sure the A/C is on and the shift lever is in N or P (neutral). Check the engine speed while operating the Oil Control Valve (OCV) using the Techstream. OK Tester Operation Specified Condition OCV OFF Normal engine speed OCV ON Soon after OCV switched from OFF to ON, engine idles roughly or stalls HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems. If the camshaft timing oil control valve is stuck ON, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall. NG --> See step 69 OK: Go to next step
  39. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Suspected Area Proceed To IGN Advance Knock Correct Learn Value Differs from the current value of the vehicle by 10° or more Below 3° Engine coolant temperature sensor Mass air flow meter Knock sensor A 3° or more - B Differs from the current value of the vehicle by less than 10° - - HINT: Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data. Even if the results are normal, the knock sensors may have been malfunctioning. If there are no problems with other parts, replace the knock sensors (refer to step 57 ). B --> See step 57 A: Go to next step
  40. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Inspect the engine coolant temperature sensor. Refer to «INSPECTION»(ref-394514-S07722634442011040800000) . Result Result Proceed To Normal A Abnormal B B --> See step 70 A: Go to next step
  41. INSPECT MASS AIR FLOW METER Inspect the mass air flow meter. Refer to «PROCEDURE - Step 6»(ref-394516-S19105040352011040800000) . Result Result Proceed To Normal A Abnormal B B --> See step 71 A --> See step 90
  42. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR CIRCUIT) Check the harnesses and connectors, referring to DTC P0300 inspection procedure. Refer to «PROCEDURE - Step 10»(ref-394516-S37144053762011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.) NG --> See step 72 OK: Go to next step
  43. CHECK HARNESS AND CONNECTOR (IGNITION COIL POWER SOURCE) Check the harnesses and connectors, referring to DTC P0351 inspection procedure. Refer to «PROCEDURE - Step 1»(ref-394516-S10625953092011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.) NG --> See step 73 OK: Go to next step
  44. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Idle Spark Advn Ctrl (#1 to #4) At least one cylinder shows a value of 4° or more Fuel injector system Ignition coil system A All cylinders show a value of less than 4° - B B --> See step 46 A: Go to next step
  45. READ FREEZE FRAME DATA Change the location of the ignition coil for the cylinder whose Idle Spark Advn Ctrl (#1 to #4) was 4° or more in step 44. Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, select [Idle Spark Advn Ctrl (#1 to #4)] of the Data List. Result Result Proceed To Same as result in step 44 A Different from result in step 44 B HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. B --> See step 94 A: Go to next step
  46. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Suspected Area Proceed To A/C Signal Air Conditioner FB Val Power Steering Signal A/C Signal display changes from OFF to ON Value displayed for Air Conditioner FB Val increases Does not change from OFF A/C system A Changes from OFF to ON Power steering system B*1 C*2 A/C Signal display does not change from OFF Value displayed for Air Conditioner FB Val does not increase Changes from OFF to ON Does not change from OFF - *1: for Automatic transaxle. *2: for Manual transaxle. HINT: Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data. The normal value for the ISC learning amount is engine displacement (liters) x 0.9. Even if the results are normal, the power steering system may have been malfunctioning. Continue this inspection procedure until step 48 (or step 49), and if there are no problems with other parts, inspect the power steering system (refer to step 5). C --> See step 49 A --> See step 74 B: Go to next step
  47. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Suspected Area Proceed To Electrical Load Signal Electric Load Feedback Val Difference between Engine Speed and Turbine Speed Vehicle Speed Electrical Load Signal display changes from OFF to ON*1, or Value displayed for Electric Load Feedback Val increases*1 Value displayed for Electric Load Val changes - - Electrical load signal circuit A Value displayed for Electric Load Val does not change At least 1 of the 5 sets of freeze frame data is below 100 rpm Below 30 km/h A/T system B 30 km/h or more - C All 5 sets of freeze frame data are 100 rpm or more - - C Electrical Load Signal display does not change from OFF, or Value displayed for Electric Load Feedback Val does not increase - At least 1 of the 5 sets of freeze frame data is below 100 rpm Below 30 km/h A/T system B 30 km/h or more - C All 5 sets of freeze frame data are 100 rpm or more - - C HINT: *1: If the Electrical Load Signal display changes from OFF to ON or the "Electric Load Feedback Val" increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM. The normal value for the ISC learning amount is engine displacement (liters) x 0.9. Even if the results are normal, the electrical load signal system and/or the A/T system may have been malfunctioning. Continue this inspection procedure until step 48, and if there are no problems with other parts, inspect the electrical load system and/or the A/T system (refer to step 57 ). C --> See step 48 B --> CHECK AUTOMATIC TRANSAXLE SYSTEM A --> See step 91
  48. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Suspected Area Proceed To P Position or N Position Park/Neutral Position Switch P and N position are both OFF in at least one data set In D or R, NSW is ON Park/neutral position switch A In D or R, NSW is OFF A/T system B All 5 sets of freeze frame data are ON - - C HINT: Even if the results are normal, the park/neutral position switch and/or A/T system may have been malfunctioning. If there are no problems with other parts, inspect the park/neutral position switch and/or A/T system (refer to step 57 ). C --> See step 57 B --> CHECK AUTOMATIC TRANSAXLE SYSTEM A --> CHECK PARK/NEUTRAL POSITION SWITCH
  49. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Suspected Area Proceed To Electrical Load Signal Electric Load Feedback Val Electrical Load Signal display changes from OFF to ON*1, or Value displayed for Electric Load Feedback Val increases*1 Electrical load signal circuit A Electrical Load Signal display does not change from OFF, or Value displayed for Electric Load Feedback Val does not increase - B HINT: *1: If the Electrical Load Signal display changes from OFF to ON or the "Electric Load Feedback Val" increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM. The normal value for the ISC learning amount is engine displacement (liters) x 0.9. Even if the results are normal, the electrical load signal system may have been malfunctioning. If there are no problems with other parts, inspect the electrical load system (refer to step 57 57 ). B --> See step 57 A --> See step 91
  50. READ FREEZE FRAME DATA Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored. Refer to «FREEZE FRAME DATA»(ref-394513-S30960634132011040800000) . Result Freeze Frame Data Item Result Suspected Area Proceed To Throttle Sensor Position, Calculate Load Calculate Load decreases while Throttle Sensor Position increases Mass air flow meter A Calculate Load does not decrease while Throttle Sensor Position increases - B B --> See step 52 A: Go to next step
  51. INSPECT MASS AIR FLOW METER Remove the mass air flow meter. Check for foreign matter in the air flow passage of the mass air flow meter. Result Result Proceed To Visible foreign matter is present A Visible foreign matter is not present B Install the mass air flow meter. HINT: Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 56, and if there are no problems with other parts, replace the mass air flow meter (refer to step 57 ). B --> See step 52 A --> See step 92
  52. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR CIRCUIT) Check the harnesses and connectors, referring to DTC P0300 inspection procedure. Refer to «PROCEDURE - Step 10»(ref-394516-S37144053762011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.) NG --> See step 75 OK: Go to next step
  53. CHECK HARNESS AND CONNECTOR (IGNITION COIL POWER SOURCE) Check the harnesses and connectors, referring to DTC P0351 inspection procedure. Refer to «PROCEDURE - Step 1»(ref-394516-S10625953092011040800000) . HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. Make sure there is not an excessive amount of force applied to the wire harness. A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. (There may be an electrical malfunction in the wiring shared by all the cylinders.) NG --> See step 76 OK: Go to next step
  54. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP / SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Using the Techstream, select the [Control the Fuel Pump / Speed] Active Test. When performing the Active Test, check for an operating sound from the fuel pump. OK Control the Fuel Pump / Speed Specified Condition ON Operating sound heard OFF Operating sound not heard Result Result Proceed To Abnormal A Normal B HINT: Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur. While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell. If the fuel pump operating noise is abnormal, proceed to step 55 . B --> See step 56 A: Go to next step
  55. INSPECT FUEL PUMP Remove the fuel suction tube. Measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Condition Specified Condition 1 (-) - 2 (+) 20°C (68°F) 0.2 to 3.0 ohms NG --> See step 77 OK --> See step 93
  56. CHECK FUEL SYSTEM Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump was stuck. Result Result Proceed To There is foreign matter or signs that fuel pump was stuck A There is no foreign matter and no signs that fuel pump was stuck B B --> See step 57 A --> REPAIR OR REPLACE FUEL SYSTEM
  57. REPLACE MALFUNCTIONING PARTS If the malfunction could not be identified in steps 3 to 24, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed. Performed Step Inspection or Part to Replace Step 6 Brake booster replacement Step 8 Mass air flow meter replacement Step 9 Air fuel ratio sensor replacement Step 16 Engine coolant temperature sensor replacement Step 18 Purge VSV replacement Step 24 Fuel pump replacement If the malfunction could not be identified in steps 25 to 34, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed. Performed Step Inspection or Part to Replace Step 26 Mass air flow meter replacement Step 27 Air fuel ratio sensor replacement Step 34 Engine coolant temperature sensor replacement If the malfunction could not be identified in steps 35 to 41, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed. Performed Step Inspection or Part to Replace Step 36, 37 Throttle body assembly replacement Step 39 Knock sensor replacement If the malfunction could not be identified in steps 42 to 49, inspect and repair the part which is suspected to be malfunctioning according to the step where an inspection was performed. Performed Step Inspection or Part to Replace Step 46 A/C system inspection and repair Power steering system inspection and repair Step 47 or 49 A/T system inspection and repair Electrical load system inspection and repair Step 48 Park/neutral position switch inspection and repair A/T system inspection and repair If the malfunction could not be identified in steps 50 to 56, replace the part which is suspected to be malfunctioning according to the step where an inspection was performed. Performed Step Inspection or Part to Replace Step 51 Mass air flow meter replacement HINT: Referring to the chart, inspect and repair or replace the part from the step where an inspection was performed. NEXT: Go to next step
  58. CLEAR DTC Connect the Techstream to the DLC3. Turn the ignition switch to ON. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-394513-S17742279252011040800000) . NEXT: Go to next step
  59. PERFORM CONFIRMATION DRIVING PATTERN Check if engine stall symptoms are present. HINT: If any engine stall symptoms are present, recheck for DTCs and freeze frame data and perform an inspection. NG --> REPAIR OR REPLACE MALFUNCTIONING PARTS OK --> END
  60. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-394513-S31071923012011040800000)
  61. INSPECT PURGE VSV. Refer to «INSPECTION»(ref-394509-S33645700072011040800000)
  62. REPLACE BRAKE BOOSTER. Refer to «REMOVAL»(ref-394511-S08493064712011040800000)
  63. REPAIR POWER SOURCE CIRCUIT. Refer to «INSPECTION PROCEDURE»(ref-394516-S17495188522011040800000)
  64. REPLACE AIR FUEL RATIO SENSOR. Refer to «REMOVAL»(ref-394509-S27742410332011040800000)
  65. REPLACE PURGE VSV. Refer to «REMOVAL»(ref-394509-S01167154182011040800000)
  66. REPAIR POWER SOURCE CIRCUIT See step 5
  67. REPLACE FUEL PUMP. Refer to «REMOVAL»(ref-394522-S39993543732011040800000)
  68. REPAIR POWER SOURCE CIRCUIT. Refer to «INSPECTION PROCEDURE»(ref-394516-S17495188522011040800000)
  69. REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY. Refer to «REMOVAL»(ref-394514-S06236369202011040800000)
  70. REPLACE ENGINE COOLANT TEMPERATURE SENSOR. Refer to «REMOVAL»(ref-394514-S13475165592011040800000)
  71. REPLACE MASS AIR FLOW METER. Refer to «REMOVAL»(ref-394514-S32454279162011040800000)
  72. CHECK FUEL INJECTOR CIRCUIT. Refer to «INSPECTION PROCEDURE»(ref-394517-S25491257282011040800000)
  73. REPAIR POWER SOURCE CIRCUIT. Refer to «PROCEDURE - Step 1»(ref-394516-S10625953092011040800000)
  74. CHECK AIR CONDITIONING SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-394531-S25609150092011040800000)
  75. CHECK FUEL INJECTOR CIRCUIT. Refer to «INSPECTION PROCEDURE»(ref-394517-S25491257282011040800000)
  76. REPAIR POWER SOURCE CIRCUIT. Refer to «PROCEDURE - Step 1»(ref-394516-S10625953092011040800000)
  77. REPLACE FUEL PUMP. Refer to «REMOVAL»(ref-394522-S39993543732011040800000)
  78. REPLACE MASS AIR FLOW METER. Refer to «REMOVAL»(ref-394514-S32454279162011040800000)
  79. REPLACE THERMOSTAT. Refer to «REMOVAL»(ref-394508-S07046267942011040800000)
  80. REPLACE ENGINE COOLANT TEMPERATURE SENSOR. Refer to «REMOVAL»(ref-394514-S13475165592011040800000)
  81. REPLACE ECM. Refer to «REMOVAL»(ref-394514-S02889335332011040800000)
  82. CHECK FUEL PUMP CONTROL CIRCUIT. Refer to «Fuel Pump Control Circuit»(ref-394517-S40655179622011040800000)
  83. REPAIR OR REPLACE FUEL SYSTEM. Refer to «COMPONENTS»(ref-394522-S22826039932011040800000)
  84. REPLACE MASS AIR FLOW METER. Refer to «REMOVAL»(ref-394514-S32454279162011040800000)
  85. REPLACE AIR FUEL RATIO SENSOR. Refer to «REMOVAL»(ref-394509-S27742410332011040800000)
  86. REPLACE THERMOSTAT. Refer to «REMOVAL»(ref-394508-S07046267942011040800000)
  87. REPLACE ENGINE COOLANT TEMPERATURE SENSOR. Refer to «REMOVAL»(ref-394514-S13475165592011040800000)
  88. REPLACE THROTTLE BODY. Refer to «REMOVAL»(ref-394514-S36129749062011040800000)
  89. REPLACE THROTTLE BODY. Refer to «REMOVAL»(ref-394514-S36129749062011040800000)
  90. REPLACE KNOCK SENSOR. Refer to «REMOVAL»(ref-394514-S04917849802011040800000)
  91. CHECK GENERATOR CIRCUIT. Refer to «ON-VEHICLE INSPECTION»(ref-394518-S26607893102011040800000)
  92. REPLACE MASS AIR FLOW METER. Refer to «REMOVAL»(ref-394514-S32454279162011040800000)
  93. CHECK FUEL PUMP CONTROL CIRCUIT. Refer to «Fuel Pump Control Circuit»(ref-394517-S40655179622011040800000)
  94. REPLACE IGNITION COIL. Refer to «PARTS LOCATION»(ref-394506-S38718626882011040800000)