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Windshield/window Glass (Except Hybrid): Removal & Installation Toyota Highlander II

Windows 19 illustrations ~1477 words

INSTALLATION

  1. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY Install the power window regulator master switch assembly with the 3 screws.
  2. INSTALL FRONT ARMREST UPPER BASE PANEL (See «REASSEMBLY»(ref-290704-S03949116182008071700000) )

Scheme 135

Scheme 135: COMPONENTS

Scheme 136

Scheme 136: REMOVAL

Scheme 137

Scheme 137
  1. REMOVE FRONT ARMREST UPPER BASE PANEL Using a screwdriver with the tip wrapped with protective tape, disengage the 7 claws and clip, and remove the front armrest upper base panel. Disconnect the connector.
  2. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY Disengage the 2 claws and remove the power window regulator switch assembly.

Scheme 138

Scheme 138: INSPECTION
  1. INSPECT POWER WINDOW SWITCH Measure the resistance according to the value(s) in the table below. Standard resistance RESISTANCE SPECIFICATION TABLE Tester Connection Switch Condition Specified Condition 1 (D) - 2 (SD) 3 (B) - 4 (U) UP Below 1 ohms 4 (U) - 5 (SU) 1 (D) - 2 (SD) OFF Below 1 ohms 1 (D) - 3 (B) 4 (U) - 5 (SU) DOWN Below 1 ohms If the result is not as specified, replace the power window switch.

Scheme 139

Scheme 139
  1. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY Engage the 2 claws and install the power window regulator switch assembly.
  2. INSTALL FRONT ARMREST UPPER BASE PANEL Connect the connector. Engage the 7 claws and clip, and install the front armrest upper base panel.

Scheme 140

Scheme 140: COMPONENTS

Scheme 141

Scheme 141: REMOVAL
  1. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Disengage the 2 claws and remove the rear power window regulator switch assembly.
  1. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Engage the 2 claws and install the rear power window regulator switch assembly.
  2. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (See «REASSEMBLY»(ref-290704-S42646506172008071700000) )

Scheme 142

Scheme 142: COMPONENTS

Scheme 143

Scheme 143

Scheme 144

Scheme 144

Scheme 145

Scheme 145

Scheme 146

Scheme 146: REMOVAL

Scheme 147

Scheme 147

Scheme 148

Scheme 148
  1. DISCONNECT BATTERY NEGATIVE TERMINAL CAUTION: Wait for 90 seconds after disconnecting the terminal to prevent airbag deployment (See «PRECAUTION»(ref-290707-S36769722372008071700000) ). NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See «INITIALIZATION»(ref-290683-S20539755842008071700000) ).
  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  4. REMOVE FRONT ARMREST UPPER BASE PANEL (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  5. REMOVE ASSIST GRIP COVER (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  6. REMOVE COURTESY LIGHT ASSEMBLY (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  8. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  9. REMOVE FRONT DOOR SERVICE HOLE COVER (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  11. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (for Front Door) (See «DISASSEMBLY»(ref-290704-S17410958852008071700000) )
  12. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Front Door) Using a "TORX" driver (T25), remove the 3 screws and the front power window regulator motor assembly.
  13. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  14. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  15. REMOVE DOOR ASSIST GRIP COVER (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  16. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  17. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  18. REMOVE REAR DOOR SERVICE HOLE COVER (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  19. REMOVE REAR DOOR WEATHERSTRIP (for Rear Door) Remove the upper part of the rear door weatherstrip to the extent that allows removal of the rear door window division bar sub-assembly.
  20. REMOVE REAR DOOR GLASS RUN (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  21. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  22. REMOVE REAR DOOR QUARTER WINDOW GLASS (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  23. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  24. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (for Rear Door) (See «DISASSEMBLY»(ref-290704-S12384009862008071700000) )
  25. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear Door) Connect the positive (+) lead of the battery to terminal 2, and the negative (-) lead to terminal 1 of the rear power window regulator motor assembly to move the lift arm to the position shown below. Using a "TORX" driver (T25), remove the 3 screws and the rear power window regulator motor assembly.
  1. PRECAUTION (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  2. INSTALL BACK DOOR GLASS Install the back door glass with the 4 nuts. Torque: 8.0 N*m (82 kgf*cm, 72 in.*lbf)
  3. INSTALL BACK WINDOW STAY ASSEMBLY LH (for Glass Hatch Type) (See «INSTALLATION»(ref-290704-S27628586212008071700000) )
  4. INSTALL BACK WINDOW STAY ASSEMBLY RH (for Glass Hatch Type) HINT: Use the same procedure for the RH side and the LH side.
  5. INSTALL REAR SPOILER SUB-ASSEMBLY (See «INSTALLATION»(ref-290677-S30900744452008071700000) )
  6. INSTALL BACK DOOR GLASS GUIDE BRACKET SUB-ASSEMBLY (for Fixed Glass Type) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  7. INSTALL REAR WIPER MOTOR ASSEMBLY (for Fixed Glass Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  8. INSTALL REAR WIPER MOTOR ASSEMBLY (for Glass Hatch Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  9. INSTALL REAR WIPER MOTOR GROMMET (for Fixed Glass Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  10. INSTALL REAR WIPER LINK PIVOT (for Glass Hatch Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  11. INSTALL REAR WIPER LINK CAP (for Glass Hatch Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  12. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Fixed Glass Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  13. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Glass Hatch Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  14. INSTALL REAR WIPER ARM HEAD CAP (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  15. INSTALL REAR WIPER SHAFT COVER (for Glass Hatch Type) (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  16. INSTALL BACK DOOR TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  17. INSTALL ASSIST STRAP ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  18. INSTALL ASSIST STRAP HOLE COVER (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  19. INSTALL BACK DOOR LOCK COVER (for Glass Hatch Type) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  20. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  21. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  22. CONNECT POWER BACK DOOR ROD (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  23. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  24. INSTALL BACK DOOR TRIM COVER RH (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  25. INSTALL BACK WINDOW UPPER TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  1. PRECAUTION (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  2. INSTALL BACK WINDOW LOCK ASSEMBLY Engage the clip and install the back window lock assembly. Install the 3 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) Engage the clamp. Connect the connector.
  3. INSTALL REAR WIPER MOTOR ASSEMBLY (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  4. INSTALL REAR WIPER LINK PIVOT (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  5. INSTALL REAR WIPER LINK CAP (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  6. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  7. INSTALL REAR WIPER ARM HEAD CAP (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  8. INSTALL REAR WIPER SHAFT COVER (See «INSTALLATION»(ref-290684-S41726439452008071700000) )
  9. INSTALL BACK DOOR TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  10. INSTALL ASSIST STRAP ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  11. INSTALL ASSIST STRAP HOLE COVER (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  12. INSTALL BACK DOOR LOCK COVER (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  13. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  14. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  15. CONNECT POWER BACK DOOR ROD (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  16. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  17. INSTALL BACK DOOR TRIM COVER RH (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  18. INSTALL BACK WINDOW UPPER TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )

Scheme 149

Scheme 149: COMPONENTS

Scheme 150

Scheme 150

Scheme 151

Scheme 151: REMOVAL

Scheme 152

Scheme 152

Scheme 153

Scheme 153
  1. REMOVE BACK WINDOW UPPER TRIM PANEL ASSEMBLY (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  2. REMOVE BACK DOOR TRIM COVER LH (w/o Power Back Door) (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  3. REMOVE BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door) (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  4. DISCONNECT POWER BACK DOOR ROD (w/ Power Back Door) (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  5. REMOVE BACK DOOR TRIM COVER LH (w/ Power Back Door) (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  6. REMOVE BACK DOOR TRIM COVER RH (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  7. REMOVE BACK DOOR LOCK COVER (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  8. REMOVE ASSIST STRAP HOLE COVER (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  9. REMOVE ASSIST STRAP ASSEMBLY (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  10. REMOVE BACK DOOR TRIM PANEL ASSEMBLY (See «DISASSEMBLY»(ref-290704-S36064020132008071700000) )
  11. REMOVE BACK DOOR OUTSIDE GARNISH ASSEMBLY (See «REMOVAL»(ref-290677-S16852564522008071700000) )
  12. REMOVE GLASS HATCH OPENER SWITCH ASSEMBLY Disengage the 2 claws. Remove the screw. Disengage the guide and remove the bracket. Remove the glass hatch opener switch assembly.
  1. INSTALL GLASS HATCH OPENER SWITCH ASSEMBLY Install the glass hatch opener switch assembly. Engage the guide and install the bracket. Install the screw. Engage the 2 claws.
  2. INSTALL BACK DOOR OUTSIDE GARNISH ASSEMBLY (See «INSTALLATION»(ref-290677-S11623461572008071700000) )
  3. INSTALL BACK DOOR TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  4. INSTALL ASSIST STRAP ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  5. INSTALL ASSIST STRAP HOLE COVER (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  6. INSTALL BACK DOOR LOCK COVER (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  7. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  8. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  9. CONNECT POWER BACK DOOR ROD (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  10. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door) (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  11. INSTALL BACK DOOR TRIM COVER RH (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )
  12. INSTALL BACK WINDOW UPPER TRIM PANEL ASSEMBLY (See «REASSEMBLY»(ref-290704-S00220270512008071700000) )