SERVICE DATA
| Application | Specification | |||
|---|---|---|---|---|
| Starter (1.6 kW Type) | ||||
| Related Voltage & Output Power | 12 V 1.6 kW | |||
| No-Load Characteristics | 90 A Or Less At 11.5 V | |||
| Starter Armature Assy. Commutator Length | ||||
| Standard | 3.1 mm (0.122 in.) | |||
| Minimum | 3.8 mm (0.150 in.) | |||
| Starter Commutator End Frame Assy. Brush Holder Length | ||||
| Standard | 9.0 mm (0.354 in.) | |||
| Minimum | 4.0 mm (0.158 in.) | |||
| Starter Armature Assy. Snap Ring Length (Maximum) | 5.0 mm (0.197 in.) | |||
| Starter (2.0 kW Type) | ||||
| Rated Voltage & Output Power | 12 V At 2.0 kW | |||
| No-Load Characteristics | 100 A Or Less At 11.5 V | |||
| Starter Armature Assy. | ||||
| Circle Runout (Maximum) | 0.05 mm (0.0020 in.) | |||
| Commutator | ||||
| Diameter | ||||
| Standard | 35.0 mm (1.378 in.) | |||
| Minimum | 34.0 mm (1.339 in.) | |||
| Undercut Depth | ||||
| Standard | 0.7 mm (0.028 in.) | |||
| Minimum | 0.2 mm (0.008 in.) | |||
| Starter Yoke | ||||
| Shunt Coil Resistance At 20°C (68°F) | 1.5-1.9 ohms | |||
| Brush | ||||
| Length | ||||
| Standard | 15.0 mm (0.591 in.) | |||
| Minimum | 9.0 mm (0.354 in.) | |||
| Starter Brush Holder Assy. | ||||
| Brush Spring Load | ||||
| Standard | 21.5-27.5 N (2.2-2.8 kgf, 4.8-6.2 lbf) | |||
| Minimum | 12.7 N (1.3 kgf, 2.9 lbf) | |||
| Starter Relay Assy. | ||||
| Specified Condition | ||||
| 1-2 | Continuity | |||
| 3-5 | No Continuity | |||
| ACC Relay | ||||
| Specified Condition | ||||
| 1-2 | Continuity | |||
| 3-4 | Continuity | |||
| 3-5 | No-Continuity | |||
| Battery | ||||
| Voltage At 20°C (68°F) | 12.5-12.9 V | |||
| Except Maintenance-Free Battery | ||||
| Standard Specific Gravity | 1.25-1.29 At 20°C (68°F) | |||
| Voltage Regulator | ||||
| Regulating Voltage | 13.2-14.8 V | |||
| Generator Brush Holder Assy. | ||||
| Brush Length | ||||
| Standard | 10.5 mm (0.413 in.) | |||
| Minimum | 4.5 mm (0.177 in.) | |||
| Generator Rotor Assy. | ||||
| Resistance At 20°C (68°F) | 2.3-2.7 ohms | |||
| Slip Ring Diameter | ||||
| Standard | 14.2-14.4 mm (0.559-0.567 in.) | |||
| Minimum | 14.0 mm (0.561 in.) | |||
SERVICE SPECIFICATIONS (1GR-FE - V6)
| Application | Specification | |||
|---|---|---|---|---|
| Starter (1.4 kW Type) | ||||
| Related Voltage & Output Power | 12 V 1.4 kW | |||
| No-Load Characteristics (Current) | 90 A Or Less At 11.5 V | |||
| Brush Length | ||||
| Standard | 15.5 mm (0.610 in.) | |||
| Minimum | 10.0 mm (0.394 in.) | |||
| Spring Installed Load | ||||
| Standard | 17.6-23.5 N (1.8-2.4 kgf, 4.0-5.3 lbf) | |||
| Minimum | 11.8 N -(1.20 kgf, 2.7 lbf) | |||
| Commutator | ||||
| Diameter | ||||
| Standard | 30.0 mm (1.181 in.) | |||
| Minimum | 29.0 mm (1.142 in.) | |||
| Undercut Depth | ||||
| Standard | 0.6 mm (0.024 in.) | |||
| Minimum | 0.2 mm (0.008 in.) | |||
| Circle Runout (Maximum) | 0.05 mm (0.0020 in.) | |||
| Starter (2.0 kW Type) | ||||
| Rated Voltage & Output Power | 12 V At 2.0 kW | |||
| No-Load Characteristics (Current) | 100 A Or Less At 11.5 V | |||
| Brush | ||||
| Length | ||||
| Standard | 15.0 mm (0.591 in.) | |||
| Minimum | 9.0 mm (0.354 in.) | |||
| Starter Armature Assy. | ||||
| Circle Runout (Maximum) | 0.05 mm (0.0020 in.) | |||
| Spring Installed Load | ||||
| Standard | 21.5-27.5 N (2.2-2.8 kgf, 4.8-6.2 lbf) | |||
| Minimum | 12.7 N (1.3 kgf, 2.9 lbf) | |||
| Commutator | ||||
| Diameter | ||||
| Standard | 35.0 mm (1.378 in.) | |||
| Minimum | 34.0 mm (1.339 in.) | |||
| Undercut Depth | ||||
| Standard | 0.7 mm (0.028 in.) | |||
| Minimum | 0.2 mm (0.008 in.) | |||
| Circle Runout (Maximum) | 0.05 mm (0.0020 in.) | |||
| Field Frame | ||||
| Shunt Coil Resistance At 20°C (68°F) | 1.5-1.9 ohms | |||
| Battery (Maintenance Free) | ||||
| Voltage At 20°C (68°F) | 12.5-12.9 V | |||
| Generator | ||||
| Rated Output | 12 V 100 A | |||
| Rotor Coil Resistance At 20°C (68°F) | 2.3-2.7 ohms | |||
| Slip Ring Diameter | ||||
| Standard | 14.2-14.4 mm (0.559-0.567 in.) | |||
| Minimum | 14.0 mm (0.561 in.) | |||
| Brush Exposed Length | ||||
| Standard | 10.5 mm (0.413 in.) | |||
| Minimum | 4.5 mm (0.177 in.) | |||
| Voltage Regulator | ||||
| Regulating Voltage | 13.2-14. V | |||
SERVICE SPECIFICATIONS (2UZ-FE - V8)