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General Information (Except Wrx): Overview Subaru XV GP

Hoist/jack 18 illustrations ~870 words

Before the removal and installation operation of hoses, etc.

  1. If you keep using the damaged or deformed hose, it results bleeds or leakage of the fat adheres or disconnection of the hose. Be careful not to spill fat adheres on exhaust pipes, etc. during maintenance to prevent emitting smoke or causing fires.
  2. Perform the operation with the hose removed. If the operation is performed without removing the hose, it may damage inner surface of the hose.

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Scheme 1: Removal and installation operation of hoses, etc. during the inspection
Scheme 1: Removal and installation operation of hoses, etc. during the inspection

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  1. Follow the instructions below when removing hose. Do not use a pointed hose remover (hose plucker) when using a general hose remover. It may damage the pipe surface or the hose. When draining hose using pliers, be sure to cover the hose with cloth and rotate the hose slightly to extract straight.
  2. If you keep using the hose, perform the inspection below and replace the hose with a new part if faulty. Replace the hose with a new part if it rides over the stay or the top of spool. Check if the surface and the inner surface of the hose are damaged, cracked, bend, hardened, softened, swelled, peeled or deformed due to the adherence or the entry of the foreign matter by bending the hose. Replace with the new part if faulty.
  3. Follow the instructions below during installation. Check carefully for assembling position. Never use lubricants. Insert the hose to the specified position (stopper or spool) securely. (The stopper of the spool is between the top of the spool and the bottom section.) Check if the position, direction and hose layout of the hose clamp are correct. (Check if the position, direction, length and the gap around are correct, or if it is different from the condition before the work) After the installation, check that the hose is installed securely and there is no leakage. (Check if it is fixed securely with the clamp)
  4. For hose clips and hose clamps, perform the inspection below and replace them with a new part if faulty. Check for deformation, rust, damage or foreign matters. For hose clip, check if it works and has clamping force. For hose clamp, check if it can tighten screw, not vowelized or the screw is not damaged.
  5. For hose pipes, perform the inspection below and replace with a new part if faulty. Check if the pipe is not damaged, rusted, peeled (peeled plates included), covered with foreign matter, bent, compressed or cracked.
  6. For the parts below, replaces with a new part when the hose is removed or the installation position is changed. CVTF cooler hose, power steering suction hose, power steering return hose, fuel hose (delivery)

SERVICE OPERATION

  1. By identifying the vehicle problems thoroughly before work, service operation will be performed effectively.
  2. Before removing parts, confirm the installation condition or the damage of the parts.
  3. To reinstall parts properly, leave a note of the condition before work as necessary.
  4. For a part which needs positioning, take appropriate action such as putting alignment marks.
  5. For a removed part, clean it as necessary and check for damage and defect before installation.

OTHER ADJUSTMENT OPERATIONS BEFORE DELIVERING THE VEHICLE TO CUSTOMER

Due to service and parts replacement convenience, perform the following operations before delivering the vehicle to the customer.

No.ItemCheck operationAdjustment operationAdditional adjustment operations when replacing parts
1Positions of devices Steering Room mirror Door mirror Seat Air conditioner vent grilleIs the device set to the same position when the vehicle was received from the customer?Adjust the device to the similar position when the vehicle was received from the customer.When removing/installing each device Meter, instrument panel, steering column, etc. Room mirror, roof trim, sunroof assembly, etc. Door mirror, door panel, etc. Seat, floor carpet, parking brake lever, etc. Vent grille, instrument panel, console box, etc.
2Positions of switches SI-Drive Wiper, light (AUTO or OFF) Headlight beam leveler Illumination control Room light Seat heater, etc.Is the switch set to the same position when the vehicle was received from the customer?Set the switch to the same position when the vehicle was received from the customer.When removing/installing each switch
3Position of antennaIs the antenna set to the same position when the vehicle was received from the customer?Adjust the position of antenna.When removing/installing the antenna and washing the vehicle

IDENTIFICATION NUMBER & LABEL LOCATIONS

The V.I.N. (Vehicle Identification Numbers) is used to classify the vehicle.

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Scheme 7: IDENTIFICATION NUMBER & LABEL LOCATIONS
Scheme 7: IDENTIFICATION NUMBER & LABEL LOCATIONS
  1. Positioning of the label for identification

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  1. ENGINE
  2. MANUAL TRANSMISSION 5MT
  3. AUTOMATIC TRANSMISSION CVT
  4. REAR DIFFERENTIAL T-type VA1-type
  5. MVSS LABEL
  6. MODEL NUMBER LABEL

GENERAL DESCRIPTION

The purposes of the pre-delivery inspection (PDI) are as follows.

  1. Remove the additional parts used for ensuring the vehicle quality during transportation and restore the vehicle to its normal condition.
  2. Check the vehicle before delivery is in normal condition.
  3. Check the vehicle or parts for any damage occurred during transportation or storage.
  4. Check the vehicle after repair is in normal condition.
  5. Make sure to provide a complete vehicle to customer.

For above reasons, all SOAs (dealerships) must carry out the PDIs before delivery of vehicle.

Refer to this article unless otherwise specified.

TRUNK LID OPEN/CLOSE OPERATIONS

  1. Operate the trunk lock release lever to check that the trunk lid opens.
  2. Open and close the trunk lid several times for smooth movement.

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Scheme 15: REAR GATE LOCK/UNLOCK AND OPEN/CLOSE OPERATIONS
Scheme 15: REAR GATE LOCK/UNLOCK AND OPEN/CLOSE OPERATIONS

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  1. Open and close the rear gate several times for smooth movement.
  2. Operate the rear gate emergency release lever to check that the rear gate can be locked and unlocked properly. Remove the cover inside the rear gate. Operate the lever using a tool such as a screwdriver to check that the rear gate is unlocked normally.

OPERATION CHECK OF TRUNK LID RELEASE HANDLE

CAUTIONDo not check the trunk lid release handle when in the trunk. If the trunk lid release handle is defective, you may be trapped in.

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  1. Use a flat tip screwdriver. Slide the screwdriver blade from the slit aperture of the lock assembly fully to the end until you hear a click. This places the latch in the locked position.
  2. Make sure the latch is released by pulling the yellow trunk lid release handle in the direction of arrow.

Be sure to perform periodic maintenance in order to maintain vehicle performance and find problems before they occur.

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