Starting System & Charging System (H4DO): Overhaul Subaru Outback BR рестайлинг

ASSEMBLY

1. Install the armature to the yoke.
2. Install the brush holder assembly to the armature. NOTE: Spread the brush with your fingers, being careful not to damage the brush.
3. Install the starter cover, and secure it to the brush holder assembly with the screws.
4. Assemble the planetary gear (A) and washer (B) to the internal gear. Apply grease to the planetary gear installation position. Grease: DENSO HL50 Install the planetary gear to the pin. Apply grease to the planetary gear, internal gear, washer, and upper part of the pin. NOTE: Apply grease so that it contacts each gear. Be careful not to allow dirt to get in. Grease: DENSO HL50 Install the starter plate.
5. Assemble the overrunning clutch assembly to the yoke.
6. Install the shift lever. NOTE: Apply grease to the contact portion of the shift lever. Grease: DENSO HL50
7. Install the starter housing, and tighten through bolts on both sides. Tightening torque: 6 N.m (0.6 kgf-m, 4.4 ft-lb)
8. Install the starter seal.
9. Install the magnet switch assembly to the starter housing, and tighten the nuts. NOTE: Apply grease to the shift lever installation position. Grease: DENSO HL50 Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
10. Install the harness to the terminal M (A) of the magnet switch assembly, and tighten the nut. Tightening torque: 10 N.m (1.0 kgf-m, 7.4 ft-lb)

SWITCH ASSEMBLY

Using a circuit tester (set to "ohm"), check that there is continuity between terminals S and M, and between terminal S and ground.

Also check to be sure there is no continuity between terminal M and B.

Terminal/Resistance

S - M/1 ohms or less

S - Ground/1 ohms or less

M - B/1 MW or more

Scheme 48

Assemble in the reverse order of disassembly.

Note. < Refer to GENERATOR , COMPONENT, General Description. > After assembling, manually turn the pulley to check that the rotor rotates smoothly.

Scheme 49

1. Assembling the rear cover and rectifier Remove old silicone grease on the mating surface of rear cover and rectifier and apply new silicone grease. CAUTION: Do not apply silicone grease to the attachment threads of rectifier.
2. Push of the brush Before assembling the front and rear parts, press the brush down into the brush holder, then fix the brush in that position by inserting a [1 mm (0.0394 in) dia, 40 - 50 mm (1.5748 - 1.9685 in) long] wire through the hole as shown in the figure. CAUTION: After assembling, remove the wire.
3. Install the ball bearings. Set the ball bearings in the front cover, then securely install an appropriate tool (such as a socket wrench of proper size) to the bearing outer race. Using a press to press the ball bearings into the specified location. Install the bearing retainer.
4. Install the bearings. CAUTION: Do not apply grease to the bearings. If there is any oil on the bearing box, remove it completely. Use a press to install the bearings to the rotor shaft. Heat the bearing box in rear cover at 50 to 60°C (122 to 140°F), and then press the bearing into rear cover.