Engine Mechanical (H6DO): Adjustments Subaru Outback BP

ADJUSTMENT

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1. Measure all valve clearances. Refer to «VALVE CLEARANCE»(ref-208385-S02584279412005120700000) . NOTE: Record each valve clearance after it has been measured.
2. Remove shim from valve lifter. Prepare the ST. ST 18329AA000 SHIM REPLACER Refer to «PREPARATION TOOL»(ref-208385-S36328703352005120700000) , General Description. Rotate the notch of the valve lifter outward by 45° Adjust SHIM REPLACER notch to valve lifter and set it. NOTE: When setting, be careful SHIM REPLACER edge does not touch shim. Tighten bolt (A) and install it to the cylinder head. Tighten bolt (B) and insert the valve lifter. Insert tweezers into the notch of the valve lifter, and take the shim out. NOTE: By using a magnet (A), the shim (B) can be taken out without dropping it.
3. Measure thickness of shim with micrometer.
4. Select a shim of suitable thickness using measured valve clearance and shim thickness, by referring to the following table.
5. Set suitable shim selected in step 4) to valve lifter.
6. Inspect all valves for clearance again at this stage. If the valve clearance is not correct, repeat the procedure over again from the first step.
7. After inspection, install the related parts in the reverse order of removal.

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1. Fit the tool to the belt tensioner mounting bolt.
2. Turn the tool clockwise, and loosen the V-belt to remove.
3. Remove the V-belt cover.

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1. Install in the reverse order of removal.

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1. Replace belts, if cracks, fraying or wear is found.
2. Check that the V-belt automatic tensioner indictor (A) is within the range (D).

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1. Set the vehicle on lift arms.
2. Open front hood fully and support with stay.
3. Raise rear seat, and turn floor mat up.
4. Release fuel pressure. Refer to «RELEASING OF FUEL PRESSURE»(ref-208382-S24241737122005120700000) , OPERATION, Fuel.
5. Remove filler cap.
6. Disconnect battery ground cable.
7. Remove air intake duct, air cleaner case and air intake chamber. Refer to «REMOVAL»(ref-208384-S10767206552005120700000) , Air Intake Duct and «REMOVAL»(ref-208384-S00783995372005120700000) , Air Intake Chamber and «REMOVAL»(ref-208384-S32437817092005120700000) , Air Cleaner.
8. Lift up the vehicle.
9. Remove under cover.
10. Remove radiator from vehicle. Refer to «REMOVAL»(ref-208387-S21367427972005120700000) , Radiator.
11. Remove V-belt. Refer to «V-BELT»(ref-208385-S23620638772005120700000) .
12. Disconnect A/C pressure hoses from A/C compressor. Refer to «REMOVAL»(ref-216290-S30449531042006011800000) , Flexible Hose.
13. Disconnect the following connectors and cables. Engine ground terminal Engine harness connectors Generator connector, terminal and A/C compressor connector Accelerator cable
14. Disconnect the following hoses. Brake booster vacuum hose Heater inlet outlet hose
15. Remove power steering pump from bracket. Remove pipe with bracket. Remove bolts which install power steering pump bracket. CAUTION: Do not separate the hose and the pipe from the pump body. Remove power steering tank from the bracket by pulling it upward. Place power steering pump on the right side wheel apron. Cloth
16. Remove front exhaust pipe. Refer to «REMOVAL»(ref-208386-S34843623222005120700000) , Front Exhaust Pipe.
17. Remove nuts which hold lower side of transmission to engine.
18. Remove nuts which install front cushion rubber onto front crossmember.
19. Separate torque converter clutch from drive plate. Lower the vehicle. Remove service hole plug (A). Remove bolts which hold torque converter clutch to drive plate. Remove other bolts while rotating the engine using ST. ST 499977100 CRANK PULLEY WRENCH
20. Remove pitching stopper.
21. Disconnect fuel delivery hose, return hose and evaporation hose. Refer to «REMOVAL»(ref-208382-S03223463682005120700000) , Fuel Delivery, Return and Evaporation Lines. CAUTION: Disconnect hose with its end wrapped with cloth to prevent fuel from splashing. Catch fuel from hose into container.
22. Support engine with a lifting device and wire ropes.
23. Support transmission with a garage jack. CAUTION: Before moving engine away from transmission, check to be sure no work has been overlooked. Doing this is very important in order to facilitate re-installation and because transmission lowers under its own weight.
24. Separation of engine and transmission. Remove starter. Refer to «REMOVAL»(ref-167805-S27941158102004102100000) , Starter. Remove bolts which hold upper side of transmission to engine.
25. Install ST to torque converter clutch case. ST 498277200 STOPPER SET
26. Remove engine from vehicle. Slightly raise engine. Raise transmission with garage jack. Move engine horizontally until main shaft withdrawn from clutch cover. Slowly move engine away from engine compartment. CAUTION: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
27. Remove front cushion rubbers.

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1. Install front cushion rubbers. Tightening torque: 34 N.m (3.5 kgf-m, 25.3 ft-lb)
2. Position engine in engine compartment and align it with transmission. CAUTION: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
3. Tighten bolts which hold upper side of transmission to engine. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
4. Remove lifting device and wire ropes.
5. Remove garage jack.
6. Install pitching stopper. Tightening torque: T1: 49 N.m (5.0 kgf-m, 36.2 ft-lb) T2: 57 N.m (5.8 kgf-m, 42 ft-lb)
7. Remove ST from torque converter clutch case. NOTE: Be careful not to drop the ST into the torque converter clutch case when removing ST. ST 498277200 STOPPER SET
8. Install starter. Refer to «INSTALLATION»(ref-167805-S28872000082004102100000) , Starter.
9. Install torque converter clutch onto drive plate. Tighten bolts which hold torque converter clutch to drive plate. Tighten other bolts while rotating the engine by using ST. CAUTION: Be careful not to drop bolts into torque converter clutch housing. ST 499977100 CRANK PULLEY WRENCH Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb) Clog plug (A) onto service hole.
10. Install power steering pump on bracket. Install power steering tank on bracket. Install power steering pump on bracket, and tighten bolts. Tightening torque: 20.1 N.m (2.05 kgf-m, 14.8 ft-lb) Tighten bolt which installs power steering pipe bracket.
11. Tighten nuts which hold lower side of transmission to engine. Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
12. Tighten nuts which install front cushion rubber onto crossmember. Tightening torque: 74 N.m (7.5 kgf-m, 54 ft-lb) CAUTION: Make sure the front cushion rubber mounting bolts (A) and locator (B) are securely installed.
13. Install front exhaust pipe. Refer to «INSTALLATION»(ref-208386-S00455349232005120700000) , Front Exhaust Pipe.
14. Connect the following hoses. Fuel delivery hose, return hose and evaporation hose. Refer to «INSTALLATION»(ref-208386-S00455349232005120700000) , Front Exhaust Pipe. Heater inlet and outlet hoses Brake booster vacuum hose
15. Connect the following connectors. Engine ground terminals Tightening torque: 14 N.m (1.4 kgf-m, 10.1 ft-lb) Engine harness connectors Alternator connector and terminal (A) A/C compressor connectors (B)
16. Connect the following cables. Accelerator cable CAUTION: After connecting each cable, adjust them.
17. Install A/C pressure hoses. Refer to «INSTALLATION»(ref-216290-S22085764632006011800000) , Flexible Hose.
18. Install V-belt. Refer to «V-BELT»(ref-208385-S23620638772005120700000) .
19. Install radiator to vehicle. Refer to «INSTALLATION»(ref-208387-S36582058792005120700000) , Radiator.
20. Install air intake duct, cleaner case and air intake chamber. Refer to «GENERAL DESCRIPTION»(ref-208384-S41960323922005120700000) .
21. Install undercover.
22. Install battery in the vehicle, and connect cables.
23. Fill coolant. Refer to «FILLING OF ENGINE COOLANT»(ref-208387-S27622309322005120700000) , REPLACEMENT, Engine Coolant.
24. Check ATF level and correct if necessary. Refer to «AUTOMATIC TRANSMISSION FLUID»(ref-208395-S35776238372005120700000) .
25. Charge A/C system with refrigerant. Refer to «REFRIGERANT CHARGING PROCEDURE»(ref-216290-S12320679772006011800000) .
26. Remove front hood stay, and close front hood.
27. Take off the vehicle from lift arms.