M/t Control Systems (Sti): Overhaul Subaru Impreza GH

ASSEMBLY

Note. Clean all the parts before assembly. Apply NIGTIGHT LYW No. 2 grease or equivalent to each part. 6MT GEAR SHIFT LEVER, COMPONENT, General Description.>

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1. Mount the bushing and cushion rubber to the stay.
2. Install the bushing and spacer to boss.
3. Install the snap ring to gear shift lever and install the bushing. NOTE: Apply grease to the bushing.
4. Apply grease to the bushing and O-ring, and then install to gear shift lever.
5. Apply sufficient grease into boss, and then install the gear shift lever to the stay.
6. Install the washer and snap ring.
7. Insert the gear shift lever and rod into boot hole.
8. Install the rod. Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)
9. Install the boss to the rod. Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)
10. Install a new lock wire. NOTE: Install the lock wire to the stay groove. Bend the extra wire to the same direction of lock wire winding.
11. Install the holder. Tightening torque: 1.3 N.m (0.1 kgf-m, 1.0 ft-lb)
12. Insert the reverse check cable into the boot hole.
13. Insert the reverse check cable into the gear shift assembly, and fix in place with a band clip. NOTE: Cut the excess band clip. Make sure that the reverse check cable is inserted into the gearshift lever with no gaps.
14. Install the seat cushion and spring.
15. Use the spring pin to secure the end of the slider and reverse check cable. NOTE: Apply grease to the moving part of slider.
16. With the cable pulled (the slider is lowered), adjust the distance between the edge of cable plate and the reverse check cable to 84 mm (3.31 in), and tighten the lock nut. Tightening torque: 6 N.m (0.6 kgf-m, 4.4 ft-lb)
17. Secure the reverse check cable to the stay clip. NOTE: Install the reverse check cable on top of the stay.

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1. Check the parts (bushing, cushion rubber, spacer, boot, stay and rod, etc.) for deformation, damage and wear. If necessary, correct or replace faulty parts. Compare the removed parts with new parts to judge if there are damages or not.
2. Check the swing torque of rod linked with the gear shift lever. If the torque exceeds the specifications, replace the bushing or retighten nuts. Swing torque: 3.7 N (0.38 kgf, 0.83 lbf) or less

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1. Set the vehicle on a lift.
2. Remove the gear shift knob.
3. Remove the console box front. Ref. to «REMOVAL»(ref-357087-S02254754982010030800000) , Console Box.
4. Remove the clamp.
5. Remove the boot and insulator assembly.
6. Remove the spring pin from the slider.
7. Remove the slider and spring.
8. Cut the band clip, and separate the reverse check cable from the gear shift lever.
9. Lift up the vehicle.
10. Remove the under cover.
11. Remove the rear exhaust pipe and muffler. Ref. to «REMOVAL»(ref-357090-S25330699942010030800000) , Rear Exhaust Pipe, and ref. to «REMOVAL»(ref-357090-S08053303402010030800000) , Muffler.
12. Remove the heat shield cover.
13. Remove the crossmember. Ref. to «REMOVAL»(ref-357103-S27833106852010030800000) , Transmission Mounting System.
14. Remove the snap pin and washer, and separate the reverse check cable from the reverse check lever.
15. Move the transmission to the right side, and remove the stay bolts and the reverse check cable. NOTE: If the transmission is not moved aside, the stay bolts may contact the body and cause damage.
16. Lift up the stay clip, and separate the stay from the reverse check cable.
17. Pull out the reverse check cable from underside of the vehicle to remove it. NOTE: Be careful not to damage the inner boot.
18. Loosen the lock nut, and remove the reverse check cable from the cable plate.

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1. Insert the reverse check cable into the inner boot hole from underside of the vehicle.
2. Insert the reverse check cable into the gear shift lever assembly, and secure it with the band clip. NOTE: Cut the excess band clip. Make sure that the reverse check cable is inserted into the gearshift lever with no gaps.
3. Use the spring pin to secure the end of the slider and reverse check cable. NOTE: Apply grease to the moving part of slider.
4. With the cable pulled (the slider is lowered), adjust the distance between the edge of cable plate and the reverse check cable to 84 mm (3.31 in), and tighten the lock nut. Tightening torque: 6 N.m (0.6 kgf-m, 4.4 ft-lb)
5. Move the transmission to the right side, and install the stay. Tightening torque: T: 32 N.m (3.3 kgf-m, 23.6 ft-lb)
6. Install the reverse check cable, washer and snap pin to the reverse check lever. NOTE: Make sure to point the snap pin in an appropriate direction.
7. Secure the reverse check cable to the stay clip. NOTE: Install the reverse check cable on top of the stay.
8. Install the heat shield cover.
9. Install the rear exhaust pipe and muffler. Ref. to «INSTALLATION»(ref-357090-S14422312462010030800000) , Rear Exhaust Pipe, and ref. to «INSTALLATION»(ref-357090-S04010400282010030800000) , Muffler.
10. Install the boot and insulator assembly, and secure with a clamp.
11. Install the console box. Ref. to «INSTALLATION»(ref-357087-S02480014952010030800000) , Console Box.