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Intake (Induction) (H4DOTC): Removal & Installation Subaru Baja I

Mechanical 21 illustrations ~317 words

INSTALLATION

Install in the reverse order of removal.

Tightening torque: 33 N.m (3.4 kgf-m, 24.6 ft-lb)

Scheme 287

Scheme 287: INSTALLATION

Note. Before installing the air cleaner upper cover, align the holes with protruding portions of air cleaner lower case, then secure the upper cover to the lower case.

Scheme 288

Scheme 288

REMOVAL

Remove the bolts which install the air intake duct on front side of body.

Scheme 289

Scheme 289: REMOVAL

Install in the reverse order of removal.

Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)

Scheme 290

Scheme 290: INSTALLATION

Install in the reverse order of removal.

Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb)

Scheme 291

Scheme 291: INSTALLATION

Scheme 292

Scheme 292: REMOVAL

Scheme 293

Scheme 293

Scheme 294

Scheme 294

Scheme 295

Scheme 295

Scheme 296

Scheme 296

Scheme 297

Scheme 297
  1. Disconnect PCV hose from PCV pipe.
  2. Remove PCV pipe from intercooler.
  3. Disconnect hose from air bypass valve.
  4. Remove bolt which secure intercooler to bracket.
  5. Loosen clamp (A) which connects turbocharger and intercooler duct.
  6. Loosen clamp (B) which connects throttle body and intercooler.
  7. Disconnect intercooler duct from turbocharger.
  8. Remove intercooler from throttle body.

Install in the reverse order of removal.

Tightening torque: 16 N.m (1.6 kgf-m, 11.6 ft-lb)

Scheme 298

Scheme 298: INSTALLATION

Scheme 299

Scheme 299

Scheme 300

Scheme 300: DISASSEMBLY

Scheme 301

Scheme 301

Scheme 302

Scheme 302
  1. Remove air bypass valve from intercooler.
  2. Remove intercooler duct from intercooler.
  3. Separate duct.

Install in the reverse order of removal.

Note. Be careful pinching of O-ring.

Tightening torque: 16 N.m (1.6 kgf-m, 11.6 ft-lb)

Scheme 303

Scheme 303: INSTALLATION

Scheme 304

Scheme 304: REMOVAL

Scheme 305

Scheme 305
  1. Set the vehicle on a lift.
  2. Remove the air intake duct. Refer to «AIR INTAKE DUCT»(ref-208374-S42935364372005120700000) .
  3. Remove the air cleaner lower case. Refer to «AIR CLEANER»(ref-208374-S08904881472005120700000) .
  4. Remove the resonator chamber mounting bolt on right side of engine compartment.
  5. Remove the front right tire, and lift up the vehicle.
  6. Remove the front mudguard RH.
  7. Remove the resonator chamber from the inside front fender.

Install in the reverse order of removal.

Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)

Scheme 306

Scheme 306: INSTALLATION

Scheme 307

Scheme 307