Intake (Induction) (H4DOTC): Overhaul Subaru Baja I

ASSEMBLY

To assemble, reverse order of disassembly.

Note. Be careful pinching of O-ring.

Tightening torque: 16 N.m (1.6 kgf-m, 11.6 ft-lb)

Scheme 308

Scheme 309

Scheme 310

Scheme 311

Scheme 312

Scheme 313

Scheme 314

Scheme 315

Scheme 316

1. Set the vehicle on a lift.
2. Disconnect the ground cable from battery.
3. Remove the center exhaust pipe. Refer to «REMOVAL»(ref-208376-S32454258812005120700000) , Center Exhaust Pipe.
4. Lower the vehicle.
5. Separate the turbocharger joint pipe from turbocharger.
6. Disconnect the engine coolant hose which is connected to coolant filler tank.
7. Loosen the clamp which secures the turbocharger to intake duct.
8. Remove the bolt which secures the bracket of oil pipe to turbocharger.
9. Remove the oil pipe from turbocharger.
10. Disconnect the engine coolant hose.
11. Remove the turbocharger bracket.
12. Disconnect the oil outlet hose from pipe.
13. Take out the turbocharger from engine compartment.

Scheme 317

Scheme 318

Scheme 319

Scheme 320

Scheme 321

Scheme 322

1. Connect the oil outlet hose to outlet pipe.
2. Install the turbocharger to intake duct. Tightening torque: 3 N.m (0.3 kgf-m, 2.2 ft-lb)
3. Install the oil pipe to turbocharger. Tightening torque: 16 N.m (1.6 kgf-m, 11.6 ft-lb)
4. Install the joint pipe to turbocharger. NOTE: Replace the gasket with a new one. Tightening torque: 35 N.m (3.6 kgf-m, 25.8 ft-lb)
5. Connect the engine coolant hose.
6. Install the turbocharger bracket. Tightening torque: 33 N.m (3.4 kgf-m, 24.6 ft-lb)
7. Connect the engine coolant hose which is connected to coolant filler tank.
8. Lift-up the vehicle.
9. Install the center exhaust pipe. Refer to «INSTALLATION»(ref-208376-S19898573452005120700000) , Center Exhaust Pipe.

Scheme 323

Scheme 324

1. Disconnect air bypass hose from air bypass valve.
2. Remove air bypass valve from intercooler.