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Automatic Transmission: Component Locations Saab 9-5 II

Automatic Trans 98 illustrations ~3318 words

Special Tools

Illustration Tool Number/Description EN-328-B KM-328-B Pin Remover EN-469-A KM-469-A Remover/Installer DT-519 KM-519 Oil Seal/Ring Installer DT-586 KM-586 Remover Hook DT-674-A KM-674-A Installer DT-899 KM-899 8792681 Torque Converter Remover/Installer CH-904 KM-904 Base Frame DT-6328 KM-6328 Adapter DT-6388 KM-6388 Holder DT-41623-B KM-J-41623-B J-41623-B 8792806 Disconnect Tool DT-47648 Transmission Holder EN-47649 Engine Bridge EN-47650 Carrier Frame DT-47883 Special Socket CH-49290 Engine/Transmission Holder DT-8791600 8791600 Pressure Measuring Equipment DT-8791683 8791683 Puller DT-8792301 8792301 Adapter, Oil Pressure Kit DT-8792350 8792350 Puller DT-32025025 32025025 Fitting Drift, Drive Shaft Seal DT-32025063 32025063 Special Socket

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Scheme 19: Special Tools
Scheme 19: Special Tools

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Scheme 38

Scheme 38: Transmission Identification Information
Scheme 38: Transmission Identification Information

For automatic transmission AF40, the identification plate is on the top of the transmission housing.

PositionData
1Aisin Warner transmission type
2Fabrication line 1 = 000001 - 500000 Fabrication line 2 = 500001 - 999999
3Transmission type (AF40)
4Model code
5GM parts number
6Production serial number 04 = Year of production (2004) F = Month of production A: January B: February C: March D: April E: May F: June G: July H: August J: September K: October L: November M: December 38 = Model Designation 00001 = Production Serial Number
  1. DT-8791600 Pressure Measuring Equipment
  2. DT-8792301 Oil Pressure Kit Adapter

For equivalent regional tools, refer to SPECIAL TOOLS .

Location (pos)

  1. 01 - Front
  2. 02 - Rear
  3. 03 - Left
  4. 04 - Right
  5. 05 - All
  6. 06 - Upper
  7. 07 - Centre
  8. 08 - Lower
  9. 09 - Service Information
Object code - IDDescriptionConditionVariantModel yearCorrectionMarketTime (hrs)
44000-01Automatic transmission, comp.A20DTH/A20DTR FWD201001AU EU GB LA ME PA SE5.6
44000-02Automatic transmission, comp.4WD A28NER2010016.5
44000-03Automatic transmission, comp.FWD, A20NHT/A20NFT2010014.8
44000-04Automatic transmission, comp.FWD A28NER2010015.3
44000-05Automatic transmission, comp.Requires removed 20000 Power train comp.4WD A28NER2010023.7
44000-06Automatic transmission, comp.4WD A20NHT/A20NFT2010016.3
44000-07Automatic transmission, comp.A20DTH 4WD201001AU EU GB LA ME PA SE7.0
44032-01Hatch, gearcase201001023.0
44110-01Torque ConverterFWD A20DTH/A20DTR201001AU EU GB LA ME PA SE5.6
44110-02Torque Converter4WD A28NER2010016.5
44110-03Torque ConverterFWD, A20NHT/A20NFT2010015.0
44110-04Torque Converter4WD A20NHT/A20NFT2010016.4
44110-05Torque Converter4WD, A20DTH201001AU EU GB LA ME PA SE7.0
44120-01Torque converter sealFWD A20DTH/A20DTR201001AU EU GB LA ME PA SE5.9
44120-02Torque converter seal4WD A28NER2010016.7
44120-03Torque converter sealFWD, A20NHT/A20NFT2010015.1
44120-04Torque converter seal4WD, A20NHT/NFT2010016.6
44120-05Torque converter seal4WD, A20DTH201001AU EU GB LA ME PA SE7.1
44340-01Valve housingIncludes adaptation of TCM.2010013.2
44530-01Control module, clutch unit2010011.3
44530-02Control module, clutch unitSPS programming, includes 10030 Diagnosis with MDI and deletion of fault codes2010050.4
44531-01Control moduleIncludes SPS programming2010010.5
44536-01Electric motor, hydraulic pump comp.2010010.2
44537-01Hydraulic pip2010013.2
44538-01Solenoid2010011.2
44543-01Transmission fluid temperature sensor2010013.4
44546-01Shift Solenoid2010013.2
  1. 01 - Front
  2. 02 - Rear
  3. 03 - Left
  4. 04 - Right
  5. 05 - All
  6. 06 - Upper
  7. 07 - Centre
  8. 08 - Lower
  9. 09 - Service Information

Scheme 39

Scheme 39: Transmission Control Lever Knob Replacement
Scheme 39: Transmission Control Lever Knob Replacement
CalloutComponent Name
Preliminary Procedure Remove the lever boot from the control lever. Refer to TRANSMISSION CONTROL LEVER BOOT REPLACEMENT .
1Transmission Control Lever Knob Procedure Undo the clamp from the lever by pressing from the side. The catch is located on the left side of the lever and is not visible.

Scheme 40

Scheme 40: Transmission Control Lever Boot Replacement
Scheme 40: Transmission Control Lever Boot Replacement
CalloutComponent Name
Preliminary Procedure Remove the lever knob. Refer to TRANSMISSION CONTROL LEVER KNOB REPLACEMENT .
1Transmission Control Lever Boot Procedure Lift the lever boot up from the center console, carefully with a suitable tool. Disconnect the electrical connector. Transfer any parts as needed.

Scheme 41

Scheme 41: Transmission Control Replacement
Scheme 41: Transmission Control Replacement
CalloutComponent Name
Preliminary Procedure Remove the shift control boot. Refer to TRANSMISSION CONTROL LEVER BOOT REPLACEMENT . Remove floor console. Refer to FRONT FLOOR CONSOLE REPLACEMENT .
1Transmission Control Fasteners (Qty: 4). Refer to FASTENER CAUTION . Procedure Remove the clips on the wiring harness and disconnect the shift control electrical connector Disconnect the shift control cable. Refer to RANGE SELECTOR LEVER CABLE ADJUSTMENT . Tighten 9 Nm (80 lb in)
2Transmission Control

Scheme 42

Scheme 42: Range Selector Lever Cable Adjustment
Scheme 42: Range Selector Lever Cable Adjustment
  1. Lift the lever boot up from the center console, carefully with a suitable tool.
  2. Ensure the transmission are in the PARK position.
  3. Release the shift control cable adjustment lock cover (1)
  4. The shift control cable and cable end are free to slide to proper adjustment.
  5. Ensure the shift lever are in the PARK position.
  6. Depress the shift control cable adjustment lock (1) to lock the adjustment.
  7. Inspect the operation of the starting system with the shift lever in each position. The engine should only crank when the lever is in the PARK or NEUTRAL position.

Scheme 43

Scheme 43: Range Selector Lever Cable Replacement
Scheme 43: Range Selector Lever Cable Replacement
CalloutComponent Name
Preliminary Procedure Remove the battery tray, refer to BATTERY TRAY REPLACEMENT Remove the shift control from the transmission control, refer to TRANSMISSION CONTROL REPLACEMENT .
1Range Selector Lever Cable Procedure Remove the shift control cable seal from the bulkhead. Remove the cable from the clip. Remove the shift control cable from the lever. Adjust the shift control cables. Refer to RANGE SELECTOR LEVER CABLE ADJUSTMENT .

Scheme 44

Scheme 44: Manual Shift Auxiliary Position Switch Replacement - Steering Wheel
Scheme 44: Manual Shift Auxiliary Position Switch Replacement - Steering Wheel
CalloutComponent Name
Preliminary Procedure Loosen the steering wheel control switch assembly for access. See STEERING WHEEL INFLATABLE RESTRAINT MODULE REPLACEMENT .
1Manual Shift Auxiliary Position Switch Fastener Refer to FASTENER CAUTION .
2Manual Shift Auxiliary Position Switch Procedure Release the electrical connectors. Remove the manual shift auxiliary position switches.

Scheme 45

Scheme 45: Sport Mode Switch Replacement
Scheme 45: Sport Mode Switch Replacement
CalloutComponent Name
Preliminary Procedure Remove the front floor console cover. Refer to FRONT FLOOR CONSOLE COVER REPLACEMENT .
1Sport Mode Switch Procedure Release the switch tabs. Disconnect the electrical connector.

Scheme 46

Scheme 46: Automatic Transmission Range Selector Lever Replacement
Scheme 46: Automatic Transmission Range Selector Lever Replacement
CalloutComponent Name
Preliminary Procedure Remove the battery tray. Refer to BATTERY TRAY REPLACEMENT . Ensure that the shift control range select lever is in the park (P) position. Disconnect the shift control cable from the transaxle range switch lever. Depress the shift control cable retainer clip tabs and remove the shift control cable from the shift control cable bracket.
1Automatic Transmission Range Selector Lever Fastener Refer to FASTENER CAUTION . Tighten 15 Nm (11 lb ft)
2Automatic Transmission Range Selector Lever Washer
3Automatic Transmission Range Selector Lever

Scheme 47

Scheme 47: Transmission Control Module Replacement
Scheme 47: Transmission Control Module Replacement
CalloutComponent Name
Preliminary Procedure Remove the battery tray. Refer to BATTERY TRAY REPLACEMENT . Remove the lever linkage. Refer to AUTOMATIC TRANSMISSION RANGE SELECTOR LEVER REPLACEMENT . Disconnect the TCM electrical connector.
1Transmission Control Module Fastener (Qty: 3) Refer to FASTENER CAUTION . Tighten 25 Nm (18 lb ft)
2Transmission Control Module Procedure Set the inner, rotating section of the control module so that the arrow is pointing towards the marking on the housing. Carry out service programming system (SPS). Refer to SERVICE PROGRAMMING SYSTEM (SPS) . Carry out adaptation, resetting. Refer to TRANSMISSION ADAPTIVE FUNCTIONS . Program the gear selector position sensor in neutral, using the scan tool. NOTE: Twisting or tilting of the transmission control module electrical connector while disconnecting may result in bent or misaligned electrical terminal pins.
NOTE
Twisting or tilting of the transmission control module electrical connector while disconnecting may result in bent or misaligned electrical terminal pins.

Scheme 48

Scheme 48: Transmission Front Mount Replacement
Scheme 48: Transmission Front Mount Replacement
CalloutComponent Name
Preliminary Procedure Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Remove the engine shield. Refer to ENGINE SHIELD REPLACEMENT . Using a suitable jack stand, support the transmission.
1Transmission Front Mount Fastener Refer to FASTENER CAUTION . Tighten 100 Nm (74 lb ft)
2Transmission Front Mount Fastener (Qty: 2) Tighten 100 Nm (74 lb ft)
3Transmission Front Mount

Scheme 49

Scheme 49: Transmission Rear Mount Replacement
Scheme 49: Transmission Rear Mount Replacement
CalloutComponent Name
Preliminary Procedure Raise and suitably support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Remove the engine shield. Refer to ENGINE SHIELD REPLACEMENT . All Wheel Drive (AWD): Lower the subframe approx. 10 cm. Refer to SUBFRAME, REPLACE (GNA) or SUBFRAME, REPLACE (GNB) .
1Transmission Rear Mount Fastener (Qty: 3) Refer to FASTENER CAUTION . Tighten 100 Nm (74 lb ft)
2Transmission Rear Mount Fastener Tighten 62 Nm (46 lb ft)
3Transmission Rear Mount Fastener (Qty: 2) Tighten 100 Nm (74 lb ft)
4Transmission Rear Mount

CH 49290 Centring Adapter Engine Subframe

For equivalent regional tools, refer to SPECIAL TOOLS .

Scheme 50

Scheme 50: Removal Procedure
Scheme 50: Removal Procedure
  1. Remove the engine shield. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  2. Loosen the rear part of the front wheelhouse front liner. Refer to «FRONT WHEELHOUSE FRONT LINER REPLACEMENT»(ref-653645-S26257017002014090100000) .
  3. Remove front transmission mount to subframe fastener. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  4. Lower the vehicle.
  5. Remove the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  6. WARNING: In order to avoid oil pan damage and possible engine failure, insert a block of wood that spans the width of the oil pan bottom between the oil pan and the jack support. Support the transmission using a jack.
  7. Remove transmission mount fasteners (1)
  8. Lower the transmission.
  9. Remove transmission mount fasteners (2).
  10. Remove the left side transmission mount (4).

Scheme 51

Scheme 51: Installation Procedure
Scheme 51: Installation Procedure
  1. Install the left side transmission mount (4).
  2. Refer to «FASTENER CAUTION»(ref-653635-S22306564902014090100000) . Install the gearbox mount fasteners (2) and tighten to 22 Nm (16 lb ft) .
  3. Lift the transmission.
  4. Loosely fit the transmission mount fasteners (1) with NEW bolts.
  5. Raise the vehicle.
  6. Attach the front transmission mount to subframe fastener. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  7. Support the transmission using the CH-49290 centering adapter.
  8. Lower the vehicle.
  9. Tighten the transmission bracket retainer (1) to 50 Nm 37 lb ft) + 60 degrees + 15 degrees .
  10. Raise the vehicle.
  11. Remove the centering adapter CH-49290.
  12. Install the engine sight shield. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  13. Fit the rear part of the front wheelhouse front liner. Refer to «FRONT WHEELHOUSE FRONT LINER REPLACEMENT»(ref-653645-S26257017002014090100000) .
  14. Lower the vehicle.
  15. Install the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .

Scheme 52

Scheme 52: Control Valve Body Cover Replacement
Scheme 52: Control Valve Body Cover Replacement
CalloutComponent Name
Preliminary Procedure Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Remove the left front wheel and tire assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION . Remove the engine shield. Refer to ENGINE SHIELD REPLACEMENT . Remove the transaxle oil cooler lines and seals from the transaxle. Refer to TRANSMISSION FLUID COOLER HOSE REPLACEMENT .
1Control Valve Body Fastener (Qty: 11) Refer to FASTENER CAUTION . Procedure Install the control valve body cover bolts hand tight. Use locking agent on ALL bolts. Refer to ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS . Tighten the control valve body cover bolts in the sequence shown. Tighten 13 Nm (10 lb ft)
2Control Valve Body Cover Procedure Install a 3 mm (0.125 in) bead of RTV sealer on to the control valve body cover. Clean any gasket material from the control valve body cover and inspect the gasket mounting surface. Check the transaxle fluid level. Refer to TRANSMISSION FLUID LEVEL AND CONDITION CHECK . NOTE: Do not pry with a tool on the transaxle control valve body cover, case or sealing surfaces.
NOTE
Do not pry with a tool on the transaxle control valve body cover, case or sealing surfaces.

Scheme 53

Scheme 53: Removal Procedure
Scheme 53: Removal Procedure

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  1. Remove control valve body cover. Refer to «CONTROL VALVE BODY COVER REPLACEMENT»(ref-653642-S42883878952014090100000) .
  2. Detach the wiring harness for the solenoid valves. (The illustration shows how to use a screwdriver for detaching the different connectors.) 2.1. Detach 8 connectors from the solenoid valves (1). 2.2. Unplug the 2 connectors from the engine speed sensors (2). 2.3. Remove the wiring harness from the 2 retaining clips (3).
  3. Unplug the engine speed sensor connectors. Detach the connectors from the two mountings (4).
  4. Remove the temperature sensor. 4.1. Remove the screw (1). 4.2. Lift away the attaching plate (2). 4.3. Remove the temperature sensor (3).
  5. Move the wiring harness for the solenoid valves and the wiring harness for the engine speed sensors aside.
  6. Remove the cover (1). 6.1. Remove the screws (2). 6.2. Remove the gasket (3).
  7. Remove the valve housing. 7.1. Undo the fasteners in the specified order. 7.2. Remove the fasteners.
  8. Lower the car to the floor.
  9. Unhook the clutch rod (1).
  10. NOTE: The ducts are filled with oil. Carefully lift the valve housing upwards.

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Scheme 60: Installation Procedure
Scheme 60: Installation Procedure

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  1. Clean the sealing surfaces.
  2. Clean the threads (arrows).
  3. Install the valve housing. 3.1. Hook in the clutch rod (1). 3.2. Install 6 fasteners.
  4. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(ref-653635-S17278308762014090100000) .
  5. Install the cover. 5.1. Install a new gasket (3). 5.2. Install the cover (1). 5.3. Install two screws (2).
  6. Finish fitting the valve housing.
  7. Refer to «FASTENER CAUTION»(ref-653635-S22306564902014090100000) . Tighten the 8 fasteners (arrows) in the specified order. Tighten 10 Nm (88 lb in)
  8. Install the temperature sensor (3). 8.1. Moisten the temperature sensor O-ring with gearbox oil. 8.2. Install the attaching plate (2). 8.3. Tighten the fastener (1). Tighten 10 Nm (88 lb in)
  9. Plug in the engine speed sensor connectors. Attach the connectors to the two mountings (4).
  10. Plug in the connector for the solenoid valves. 10.1. Secure the wiring harness in the 2 retaining clips (3). 10.2. Plug in the 2 connectors for the engine speed sensors (2). 10.3. Plug in the 8 connectors for the solenoid valves (1).
  11. Install control valve body. Refer to «CONTROL VALVE BODY COVER REPLACEMENT»(ref-653642-S42883878952014090100000) .
  12. Lower the vehicle.

Scheme 67

Scheme 67: Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
Scheme 67: Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
CalloutComponent Name
Preliminary Procedure Remove the steering servo reservoir, refer to POWER STEERING FLUID RESERVOIR REPLACEMENT (L4) or POWER STEERING FLUID RESERVOIR REPLACEMENT (V6) .
1Transmission Fluid Cooler Hose Cover (Qty: 2)
2Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting (Qty: 2) Procedure Mount the disconnect tool around the pipe, press it into the quick-connect fitting and turn for removal using disconnect tool DT-49662. Special Tools DT-49662 Disconnect Tool 3/8" For equivalent regional tools, refer to SPECIAL TOOLS .

Scheme 68

Scheme 68: Transmission Fluid Cooler Hose Replacement
Scheme 68: Transmission Fluid Cooler Hose Replacement
CalloutComponent Name
Preliminary Procedure Remove the engine shield. Refer to ENGINE SHIELD REPLACEMENT . Disconnect the transmission lines from the radiator. Refer to TRANSMISSION FLUID COOLER HOSE/PIPE QUICK-CONNECT FITTING DISCONNECTION AND CONNECTION .
1Transmission Fluid Cooler Pipe Bracket Nut Refer to FASTENER CAUTION . Tighten 10 Nm (89 lb in)
2Transmission Fluid Cooler Hose Procedure Discard the hose and install NEW seals prior to installation of the pipe.

Scheme 69

Scheme 69: Front Axle Shaft Seal Replacement - Right Side
Scheme 69: Front Axle Shaft Seal Replacement - Right Side
CalloutComponent Name
WARNING: Always use the proper automatic transmission fluid listed. Using incorrect automatic transmission fluid may damage the vehicle. Preliminary Procedure Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Place a drain pan under the transaxle to catch any spilled transaxle fluid. Remove the intermediate shaft. If equipped with an axle seal dust cover, discard it and do not replace it. Clean the seal bore in the transaxle housing. Check the transaxle fluid level. Refer to TRANSMISSION FLUID LEVEL AND CONDITION CHECK .
1Front Axle Shaft Seal Special Tools DT-32025025 Fitting Drift, Drive Shaft Seal DT-49537 Parent tool puller DT-49536 Puller driveshaft seal For equivalent regional tools, refer to SPECIAL TOOLS .
WARNING
Always use the proper automatic transmission fluid listed. Using incorrect automatic transmission fluid may damage the vehicle.

Scheme 70

Scheme 70: Front Axle Shaft Seal Replacement - Left Side
Scheme 70: Front Axle Shaft Seal Replacement - Left Side
CalloutComponent Name
WARNING: Always use the proper automatic transmission fluid listed. Using incorrect automatic transmission fluid may damage the vehicle. Preliminary Procedure Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Place a drain pan under the transaxle to catch any spilled transaxle fluid. Remove the left front wheel drive shaft from the transmission. Refer to FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA) or FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB) . Clean the seal bore in the transaxle housing. Check the transaxle fluid level. Refer to TRANSMISSION FLUID LEVEL AND CONDITION CHECK .
1Front Axle Shaft Seal Special Tools DT-519 Installer DT-49536 Puller driveshaft seal DT-49537 Parent tool puller For equivalent regional tools, refer to SPECIAL TOOLS .
WARNING
Always use the proper automatic transmission fluid listed. Using incorrect automatic transmission fluid may damage the vehicle.

Scheme 71

Scheme 71: Torque Converter Replacement
Scheme 71: Torque Converter Replacement
CalloutComponent Name
Preliminary Procedure Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE . Remove the transmission. Refer to TRANSMISSION REPLACEMENT (AWD, LAU/A28NER) or TRANSMISSION REPLACEMENT (FWD, LHU/A20NFT) or TRANSMISSION REPLACEMENT (AWD, LHU/A20NFT) . Place a drain pan under the vehicle.
1Torque Converter WARNING: Support the back side of the torque converter housing while installing the seal. Install the seal until it stops moving. Applying excessive pressure to the seal once it is seated could cause damage to the torque converter housing casting. Procedure Mount the DT-899 Torque converter Remover/Installer to the converter and lift it out. Check that the torque converter has reached the correct position by placing a steel ruler on the torque converter shell's mating surface and measure the surface between the mating surface and the driving plate contact surface on the torque converter. The distance should be: LAU/A28NER: min. 9 mm. LHU/A20NFT: min. 9 mm. LBS/A20DTH: min. 15 mm. LBY/A20DTR: min. 15 mm. Special Tools DT-899 Torque converter Remover/Installer For equivalent regional tools, refer to SPECIAL TOOLS .
WARNING
Support the back side of the torque converter housing while installing the seal. Install the seal until it stops moving. Applying excessive pressure to the seal once it is seated could cause damage to the torque converter housing casting.

Scheme 72

Scheme 72: Torque Converter Fluid Seal Replacement
Scheme 72: Torque Converter Fluid Seal Replacement
CalloutComponent Name
Preliminary Procedure Remove Torque Converter. Refer to TORQUE CONVERTER REPLACEMENT .
1Torque Converter Fluid Seal WARNING: Support the back side of the torque converter housing while installing the seal. Install the seal until it stops moving. Applying excessive pressure to the seal once it is seated could cause damage to the torque converter housing casting. Special Tools EN-328-B Pin Remover DT-6328 Adapter EN-469-A Remover/Installer DT-674-A Installer For equivalent regional tools, refer to SPECIAL TOOLS .
WARNING
Support the back side of the torque converter housing while installing the seal. Install the seal until it stops moving. Applying excessive pressure to the seal once it is seated could cause damage to the torque converter housing casting.
  1. CH-49290 Centring Fixture Subframe-Engine
  2. CH-49647 Base Frame
  3. DT-47648 Fixture
  4. DT-6388 Support
  5. DT-32025063 Special Socket
  6. EN-47649 Engine Bridge
  7. EN 47650 Retainer Plate

For equivalent regional tools, refer to SPECIAL TOOLS

Scheme 73

Scheme 73: Removal Procedure
Scheme 73: Removal Procedure

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  1. Remove the engine cover. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  2. Remove the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  3. Drain the coolant system, refer to «COOLING SYSTEM DRAINING AND FILLING (LAU/A28NER)»(ref-653648-S06131525382014090100000) or «COOLING SYSTEM DRAINING AND FILLING (LHU/A20NFT)»(ref-653648-S39426541432014090100000) .
  4. Remove the transfer Case. Refer to «TRANSFER CASE ASSEMBLY REPLACEMENT»(ref-653658-S42445263252014090100000) .
  5. Remove the starter. Refer to «STARTER REPLACEMENT (LAU/A28NER)»(ref-653644-S34804424402014090100000) or «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  6. Remove the ground cable (1), the clip to wiring harness and fastener to coolant pipe bracket (2).
  7. Remove the fasteners (3) to the converter.
  8. Lower the vehicle.
  9. Remove the catalytic converter front heat shield (1).
  10. Remove the transmission heat shield (1).
  11. Remove the turbo pressure hose (1) from the turbo.
  12. Remove the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  13. Remove the connector (1) from the transmission control module.
  14. Remove the coolant fluid pipe (1) from the thermostat housing.
  15. Remove the upper transmission fasteners (1) using the special socket DT-32025063.
  16. Support the engine with engine bridge EN-47649 and retainer EN-47650.
  17. Raise the vehicle.
  18. Remove the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  19. Drain the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  20. Remove the oil cooler hose connection (1) from the transmission.
  21. Pull out the left driveshaft from the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  22. Lower the vehicle.
  23. Remove the fasteners to the transmission mount left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  24. Lower the engine enough to access the transmission.
  25. Raise the vehicle.
  26. Place the transmission fixture DT-47648 on basic frame CH-49647 and attach to the transmission in the holes where the front and rear brackets are mounted.
  27. Remove lower transmission fasteners (1).
  28. Remove lower transmission fasteners (1).
  29. Separate the transmission from the engine.
  30. Secure the torque converter against falling, attach the support DT-6388.
  31. Remove the transmission from the fixture DT-47648.

Scheme 83

Scheme 83: Installation Procedure
Scheme 83: Installation Procedure

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  1. Position the transmission at the fixture DT-47648.
  2. Lubricate the centering pin on the converter and the two guiding sleeves.
  3. Remove DT-6388 holder and attach the transmission to the engine.
  4. Refer to «FASTENER CAUTION»(ref-653635-S22306564902014090100000) . Install the gearbox fasteners (1) and tighten to 60 Nm (44 lb ft) .
  5. Install the gearbox fasteners (1) and tighten to 60 Nm (44 lb ft) .
  6. Remove the transmission fixture DT-47648 and basic frame CH-49647.
  7. Lower the vehicle.
  8. Raise the engine to the correct level with the engine bridge EN-47649.
  9. Install the fasteners to the transmission mount left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  10. Remove engine bridge EN-47649 and retainer EN-47650.
  11. Fit upper transmission fasteners (1), using the special socket DT-32025063 and tighten to 60 Nm (44 lb ft) .
  12. Fit the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  13. Fit the connector to the transmission control module.
  14. Fit the coolant fluid pipe to the thermostat housing (1) and install a NEW O-ring.
  15. Fit the turbo pressure hose (1) to the turbo.
  16. Fit the transmission heat shield (1).
  17. Fit the catalytic converter front heat shield (1).
  18. Raise the vehicle.
  19. Fit the oil cooler hose connection (1) to the transmission and tighten to 7 Nm (62 lb in) .
  20. Fit the fastener (3) to the converter. Refer to «TORQUE CONVERTER REPLACEMENT»(ref-653642-S09946112952014090100000) . Apply locking agent on the bolts and tighten to 60 Nm (44 lb ft) .
  21. Fit the ground cable (1) and the clip to wiring harness and fastener to coolant pipe bracket (2).
  22. Fit the starter motor. Refer to «STARTER REPLACEMENT (LAU/A28NER)»(ref-653644-S34804424402014090100000) or «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  23. Fit the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  24. Fit the left driveshaft to the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  25. Fit the transfer case. Refer to «TRANSFER CASE ASSEMBLY REPLACEMENT»(ref-653658-S42445263252014090100000) .
  26. Fit the CH-49290 centering fixture to check alignment.
  27. Lower the vehicle.
  28. Fill the cooling system Refer to «COOLING SYSTEM DRAINING AND FILLING (LAU/A28NER)»(ref-653648-S06131525382014090100000) or «COOLING SYSTEM DRAINING AND FILLING (LHU/A20NFT)»(ref-653648-S39426541432014090100000) .
  29. Fit the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  30. Fill the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  31. Fit the engine cover. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  32. If the transmission is replaced, it's necessary to make an adaption. Refer to «TRANSMISSION ADAPTIVE FUNCTIONS»(ref-653642-S14713079032014090100000) and a SPS programming.
  1. EN-47649 Engine Bridge
  2. EN 47650 Retainer Plate
  3. DT-47648 Fixture
  4. CH-49647 Base Frame
  5. CH-49290 Centring Fixture Subframe-Engine
  6. DT-6388 Support

For equivalent regional tools, refer to SPECIAL TOOLS .

Scheme 92

Scheme 92: Removal Procedure
Scheme 92: Removal Procedure

Scheme 93

Scheme 93
Scheme 93

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95
Scheme 95

Scheme 96

Scheme 96
Scheme 96

Scheme 97

Scheme 97
Scheme 97
  1. Remove the engine sight shield. Refer to «ENGINE SIGHT SHIELD REPLACEMENT»(ref-653636-S25143567302014090100000) .
  2. Remove the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  3. Remove the connector (1) to the transmission control module.
  4. Remove the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  5. Remove upper transmission fasteners (1).
  6. Support the engine with engine bridge EN-47649 and retainer EN-47650.
  7. Remove exhaust front pipe. Refer to «EXHAUST FRONT PIPE REPLACEMENT (LHU/A20NFT, LAU/A28NER)»(ref-653647-S16153821752014090100000) .
  8. Remove the subframe. Refer to «SUBFRAME, REPLACE (GNA)»(ref-653655-S03322022742014090100000) or «SUBFRAME, REPLACE (GNB)»(ref-653655-S26125939882014090100000) .
  9. Remove the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  10. Remove the transmission rear mount bracket. Refer to «TRANSMISSION REAR MOUNT REPLACEMENT»(ref-653642-S03337450852014090100000) .
  11. Drain the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  12. Pull out the right driveshaft from the intermediate shaft and remove the intermediate shaft. Refer to «INTERMEDIATE SHAFT REPLACEMENT»(ref-653658-S14672710132014090100000) .
  13. Pull out the left driveshaft from the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  14. Remove the starter. Refer to «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  15. Remove the fasteners (1) to the converter.
  16. Remove the oil cooler hose connection (1) from the transmission.
  17. Lower the vehicle.
  18. Remove the fasteners to the transmission mount bracket left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  19. Lower the engine enough to access the transmission.
  20. Raise the vehicle.
  21. Place the transmission fixture DT-47648 on CH-49647 basic frame and attach to the transmission in the holes where the front and rear brackets are mounted.
  22. Remove lower transmission fasteners (1).
  23. Remove lower transmission fasteners (1).
  24. Separate the transmission from the engine.
  25. Secure the torque converter against falling, attach the support DT-6388.
  26. Remove the transmission from the fixture DT-47648.

Scheme 98

Scheme 98: Installation Procedure
Scheme 98: Installation Procedure

Scheme 99

Scheme 99
Scheme 99

Scheme 100

Scheme 100
Scheme 100

Scheme 101

Scheme 101
Scheme 101

Scheme 102

Scheme 102
Scheme 102
  1. Position the transmission at the fixture DT-47648.
  2. Lubricate the centering pin on the converter and the two guiding sleeves.
  3. Remove support DT-6388.
  4. Check torque converter position. Refer to «TORQUE CONVERTER REPLACEMENT»(ref-653642-S09946112952014090100000) .
  5. Attach the transmission to the engine.
  6. Refer to «FASTENER CAUTION»(ref-653635-S22306564902014090100000) . Install the gearbox lower fasteners (1) and tighten to 60 Nm (44 lb ft) .
  7. Install the gearbox lower fasteners (1) and tighten to 60 Nm (44 lb ft) .
  8. Remove the transmission fixture DT-47648 and CH-49647 .
  9. Lower the vehicle.
  10. Raise the engine to the correct level with the engine bridge EN-47649.
  11. Install the fasteners to the transmission mount bracket left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  12. Remove engine bridge EN-47649 and retainer EN-47650.
  13. Install the gearbox upper fasteners (1) and tighten to 60 Nm (44 lb ft) .
  14. Fit the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  15. Fit the connector to the transmission control module.
  16. Raise the vehicle.
  17. Fit the fastener (1) to the converter. Apply locking agent on the bolts and tighten to 60 Nm (44 lb ft) .
  18. Fit the starter motor. Refer to «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  19. Fit the oil cooler hose connection (1) to the transmission and tighten to 7 Nm (62 lb in) .
  20. Fit the transmission rear mount bracket. Refer to «TRANSMISSION REAR MOUNT REPLACEMENT»(ref-653642-S03337450852014090100000) .
  21. Fit the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  22. Fit the intermediate shaft and attach the right driveshaft to the intermediate shaft. Refer to «INTERMEDIATE SHAFT REPLACEMENT»(ref-653658-S14672710132014090100000) .
  23. Fit the left driveshaft to the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  24. Fit the subframe. Refer to «SUBFRAME, REPLACE (GNA)»(ref-653655-S03322022742014090100000) or «SUBFRAME, REPLACE (GNB)»(ref-653655-S26125939882014090100000) .
  25. Fit the exhaust front pipe. Refer to «EXHAUST FRONT PIPE REPLACEMENT (LHU/A20NFT, LAU/A28NER)»(ref-653647-S16153821752014090100000) .
  26. Fit the CH-49290 centering fixture to check alignment.
  27. Lower the vehicle.
  28. Fit the battery tray and battery. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  29. Fill the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  30. Install the engine sight shield. Refer to «ENGINE SIGHT SHIELD REPLACEMENT»(ref-653636-S25143567302014090100000) .
  31. If the transmission is replaced, it's necessary to make an adaption. Refer to «TRANSMISSION ADAPTIVE FUNCTIONS»(ref-653642-S14713079032014090100000) and a SPS programming.
  1. EN-47649 Engine Bridge
  2. EN 47650 Retainer Plate
  3. DT-47648 Fixture
  4. CH-49647 Base Frame
  5. CH-49290 Centring Fixture Subframe-Engine
  6. DT-6388 Support

For equivalent regional tools, refer to SPECIAL TOOLS .

Scheme 103

Scheme 103: Removal Procedure
Scheme 103: Removal Procedure

Scheme 104

Scheme 104
Scheme 104

Scheme 105

Scheme 105
Scheme 105

Scheme 106

Scheme 106
Scheme 106

Scheme 107

Scheme 107
Scheme 107

Scheme 108

Scheme 108
Scheme 108
  1. Remove the engine cover. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  2. Remove the battery tray. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  3. Remove the connector (1) to the transmission control module.
  4. Remove the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  5. Remove upper transmission fasteners (1).
  6. Support the engine with engine bridge EN-47649 and retainer EN-47650.
  7. Remove the transfer Case. Refer to «TRANSFER CASE ASSEMBLY REPLACEMENT»(ref-653658-S42445263252014090100000) .
  8. Remove the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  9. Remove the starter. Refer to «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  10. Remove the fasteners (1) to the converter.
  11. Drain the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  12. Remove the oil cooler hose connection (1) from the transmission.
  13. Pull out the left driveshaft from the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  14. Lower the vehicle.
  15. Remove the fasteners to the transmission mount bracket left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  16. Lower the engine enough to access the transmission.
  17. Raise the vehicle.
  18. Place the transmission fixture DT-47648 on CH-49647 basic frame and attach to the transmission in the holes where the front and rear brackets are mounted.
  19. Remove lower transmission fasteners (1).
  20. Remove lower transmission fasteners (1).
  21. Separate the transmission from the engine.
  22. Secure the torque converter against falling, attach the support DT-6388.
  23. Remove the transmission from the fixture DT-47648.

Scheme 109

Scheme 109: Installation Procedure
Scheme 109: Installation Procedure

Scheme 110

Scheme 110
Scheme 110

Scheme 111

Scheme 111
Scheme 111

Scheme 112

Scheme 112
Scheme 112

Scheme 113

Scheme 113
Scheme 113
  1. Position the transmission at the fixture DT-47648.
  2. Lubricate the centering pin on the converter and the two guiding sleeves.
  3. Remove support DT-6388.
  4. Check torque converter position. Refer to «TORQUE CONVERTER REPLACEMENT»(ref-653642-S09946112952014090100000) .
  5. Attach the transmission to the engine.
  6. Refer to «FASTENER CAUTION»(ref-653635-S22306564902014090100000) . Install the gearbox lower fasteners (1) and tighten to 60 Nm (44 lb ft) .
  7. Install the gearbox lower fasteners (1) and tighten to 60 Nm (44 lb ft) .
  8. Remove the transmission fixture DT-47648 and CH-49647 .
  9. Lower the vehicle.
  10. Raise the engine to the correct level with the engine bridge EN-47649.
  11. Install the fasteners to the transmission mount bracket left side. Refer to «TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE»(ref-653642-S35542924182014090100000) .
  12. Remove engine bridge EN-47649 and retainer EN-47650.
  13. Install the gearbox upper fasteners (1) and tighten to 60 Nm (44 lb ft) .
  14. Fit the shift lever cable from the selector on the transmission. Refer to «RANGE SELECTOR LEVER CABLE REPLACEMENT»(ref-653642-S36673880132014090100000) .
  15. Fit the connector to the transmission control module.
  16. Raise the vehicle.
  17. Fit the fastener (1) to the converter. Apply locking agent on the bolts and tighten to 60 Nm (44 lb ft) .
  18. Fit the starter motor. Refer to «STARTER REPLACEMENT (LHU/A20NFT)»(ref-653644-S07228639072014090100000) .
  19. Fit the oil cooler hose connection (1) to the transmission and tighten to 7 Nm (62 lb in) .
  20. Fit the transmission front mount. Refer to «TRANSMISSION FRONT MOUNT REPLACEMENT»(ref-653642-S18065893682014090100000) .
  21. Fit the left driveshaft to the transmission. Refer to «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNA)»(ref-653654-S06472564012014090100000) or «FRONT WHEEL DRIVE SHAFT REPLACEMENT - LEFT SIDE (GNB)»(ref-653654-S32350945172014090100000) .
  22. Fit the transfer case. Refer to «TRANSFER CASE ASSEMBLY REPLACEMENT»(ref-653658-S42445263252014090100000)
  23. Fit the CH-49290 centering fixture to check alignment.
  24. Lower the vehicle.
  25. Fit the battery tray and battery. Refer to «BATTERY TRAY REPLACEMENT»(ref-653644-S29783833042014090100000) .
  26. Fill the transmission fluid. Refer to «TRANSMISSION FLUID LEVEL AND CONDITION CHECK»(ref-653642-S41840466012014090100000) .
  27. Fit the engine cover. Refer to «ENGINE SHIELD REPLACEMENT»(ref-653645-S26686369502014090100000) .
  28. If the transmission is replaced, it's necessary to make an adaption. Refer to «TRANSMISSION ADAPTIVE FUNCTIONS»(ref-653642-S14713079032014090100000) and a SPS programming.

Scheme 114

Scheme 114: Removal Procedure
Scheme 114: Removal Procedure
  1. Remove control valve body cover. Refer to «CONTROL VALVE BODY COVER REPLACEMENT»(ref-653642-S42883878952014090100000) .
  2. Remove control valve body. Refer to «CONTROL VALVE BODY REPLACEMENT»(ref-653642-S35597355512014090100000) .
  3. Remove the transmission control module. Refer to «TRANSMISSION CONTROL MODULE REPLACEMENT»(ref-653642-S26060014372014090100000) .
  4. Remove the wiring harness. Remove the clip (1). Lift out the wiring harness (2).

Scheme 115

Scheme 115: Installation Procedure
Scheme 115: Installation Procedure

Scheme 116

Scheme 116
Scheme 116
  1. Fit the wiring harness. Fit a new seal (2) in the gearcase and an O-ring (1) on the connection.
  2. Fit in the wiring harness (2). Make sure that the connector's guide pin locates in the groove and fit the clip (1).
  3. Fit the transmission control module. Refer to «TRANSMISSION CONTROL MODULE REPLACEMENT»(ref-653642-S26060014372014090100000) .
  4. Fit the control valve body. Refer to «CONTROL VALVE BODY REPLACEMENT»(ref-653642-S35597355512014090100000) .
  5. Fit the control valve body cover. Refer to «CONTROL VALVE BODY COVER REPLACEMENT»(ref-653642-S42883878952014090100000) .

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