Scope
The following pages give readings and instructions for measuring voltage levels on control modules.
Scheme 34
- Note the test conditions and use common sense when assessing the test result.
- The specified test readings are with the ignition ON, unless otherwise stated.
- First check that the control module has a power supply and is grounded.
- Then check all sensor inputs and signals from other systems.
- Finally, check the control module outputs. Remember that the test readings do not indicate whether the actuator is working.
- If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which should be checked more thoroughly.
- The specified test readings refer to those obtained with a calibrated Fluke 88/97.
- Test readings in % (+) and ms (+) show the pulse ratio and pulse duration of the signal. A test instrument capable of giving pulse ratio and pulse duration readings must be used. The (+) sign indicates a positive trigger pulse, TRIG+. (Scheme 34): Checking All Sensor Inputs And Signals From Other Systems
Identifying Control Module Connection. Scheme 35
=greater than; < = less than; ~ = alternating current (LP: LOGIC PROBE P = select pulse; p = visible pulses)
| Pin No. | Cable color | Component/function | In/Out | Test conditions | Across | Test reading |
|---|---|---|---|---|---|---|
| 1 | YE/WH | Right brake light, power supply from TWICE to bulb. | Out | Brake pedal pressed. | 1-B | B+ |
| 2 | GY | Central locking system motor for luggage compartment lock, relay. | Out | Not operated | 2-B | B+ |
| Activate function with diagnostic tool. | B+-2 | B+ | ||||
| 3 | BU/YE | Electrically adjustable passenger seat, relay ground. | Out | Ignition ON | 3-B | Approx. 1V |
| Ignition OFF. Front doors closed. Not operated | 3-B | B+ | ||||
| 4 | BN | Starting relay | Out | Ignition key in position ST. Transponder not OK. | 4-B | B+ |
| Ignition key in position ST. Transponder OK. | 4-B | <0.5V | ||||
| 5 | BN/WH | Seat sensor, passenger seat. | In | Passenger seat occupied. | 5-21 | <4.2V |
| Passenger seat unoccupied. | 5-21 | 5V | ||||
| 6 | YE/GY | Locking switch for central locking, center console. | In | Ignition ON | 6-B | B+ for approx. 0.5 sec. |
| 7 | YE/BN | Unlocking switch for central locking, center console. | In | Ignition ON | 7-B | B+ for approx. 0.5 sec. |
| 8 | BU/BN | Unlocking with key in passenger door. | In | Ignition ON | B+-8 | B+ for approx. 0.5 sec. |
| 9 | BN | Heated rear seat, request. | In | Ignition ON: Heated seat button held down. | 9-B | B+ |
| 10 | RD | Glass breakage sensor and tilt sensor, power supply. | Out | Sensor not disconnected. Anti-theft alarm armed. | 10-B | B+ |
| 11 | RD/WH | Switch for unlocking tailgate/boot lid. | In | Ignition ON | 11-B | B+ for approx. 0.5 sec. |
| 12 | BK/GN | Door switch, left rear door. | In | Ignition ON: Door closed. | 12-B | B+ for approx. 0.5 sec. |
| 13 | BK | Antenna for remote control, ground | In | Always | B+-13 | B+ |
| 13-B | <0.5V | |||||
| 14 | BN | Antenna for remote control, signal. | In | Remote control not operated. | 14-B | B+ |
| Press lock button. | 14-B | Approx. 6V for approx. 0.2 sec. | ||||
| 15 | WH | I-bus (-) | In/Out | Ignition ON: Bus active | 15-B | 2-3V |
| 16 | YE/GY | Ignition +15, logic. | In | Ignition ON | 16-B | B+ |
| 17 | 3D/5D: BN/RD CONV: RD/BN | Ignition +B, logic | In | Ignition ON: Key in ignition switch | 17-B | B+ |
| 18 | LHD: BU/RD LHD/ CONV: RD/BK RHD: RD/BK | Seat belt switch, driver's side. | In | Ignition ON: Seat belt on driver's side not buckled | 18-B | <0.5V |
| Seat belt buckled | 18-B | B+ | ||||
| 19 | BU/RD | Tilt sensor signal. | In | Ignition ON | 19-B | 1.0V |
| 20 | VT/WH | Central locking motors rear doors, operating current for theft security locking | Out | Not operated | B+-20 | B+ |
| Lock the car. Then activate function with diagnostic tool. | 20-B | B+ | ||||
| B+-20 | <1V | |||||
| 21 | BN/OG | Seat sensor passenger seat, ground. | Out | Ignition ON | B+-21 | B+ |
| 22 | OG | Central locking motors doors, operating current for locking | Out | Not operated | B+-22 | B+ |
| Car must be unlocked. Then activate function with diagnostic tool. | 22-B | B+ | ||||
| B+-22 | <1V | |||||
| 23 | BU/WH | Parking light left rear, power supply from switch. | In | Light switch in position for parking light (pos 1). | 23-B | B+ |
| 24 | YE/GN | High-level brake light, power supply from TWICE to bulb. | Out | Brake pedal pressed. | 24-B | B+ |
| 25 | BU/OG | Left brake light, power supply from TWICE to bulb. | Out | Brake pedal pressed. | 25-B | B+ |
| 26 | BU/YE | Central locking motor driver's door, operating current for unlock | Out | Not operated | B+-26 | B+ |
| Car must be unlocked. Then activate function with diagnostic tool. | 26-B | B+ | ||||
| B+-26 | <1V | |||||
| 27 | GY/WH | LED, theft security. | Out | Activate function with diagnostic tool | B+-27 | Approx. 1.95 V |
| 28 | RD/WH | Seat belt warning lamp, ground. | Out | Ignition ON | 28-B | <1 V for 6 sec |
| Seat belt buckled more than 6 seconds since ignition ON. | 28-B | B+ | ||||
| 29 | YE | Siren, communication | Out | Ignition ON | 29-B | B+ |
| 30 | No connection | |||||
| 31 | No connection | |||||
| 32 | RD/VT | Locking with key in passenger door. | In | Ignition ON | B+-32 | B+ for approx. 0.5 sec. |
| 33 | BU/BN | Unlock with key in driver's door. | In | Ignition ON | B+-33 | B+ for 0.5 sec. |
| 34 | BK | Tilt sensor, ground | In | Always | B+-34 | B+ |
| 34-B | <0.5V | |||||
| 35 | BK | Luggage compartment switch | In | Ignition ON: Tailgate closed. | 35-B | B+ for approx. 0.5 sec. |
| Tailgate open. | 35-B | <0.1V | ||||
| 36 | BK/GN | Door switch; right rear door. | In | Ignition ON: Door closed. | 36-B | B+ for approx. 0.5 sec. |
| Door open. | 36-B | <0.1V | ||||
| 37 | BK | Signal ground | In | Always | B+-37 | B+ |
| 37-B | <0.5V | |||||
| 38 | GN | I-bus (+) | In/Out | Ignition ON: Bus active | 38-B | 2-3V |
| 39 | OG/BK | Immobilizer; code from antenna unit by the ignition lock. | In | Ignition ON | 39-B | B+ |
| Ignition OFF. | B+-39 | <0.1V | ||||
| 40 | No connection | |||||
| 41 | RD/WH | Bonnet switch | In | Ignition ON: Bonnet closed. | 41-B | B+ for approx. 0.5 sec. |
| Bonnet open. | 41-B | <0.1V | ||||
| 42 | VT | Central locking motor driver's side, operating current for theft prevention locking. Car must be locked. | Out | Not operated | B+-42 | B+ |
| Activate function with diagnostic tool | 42-B | B+ | ||||
| B+-42 | <1V | |||||
| 43 | RD | TWICE, power supply +30. | In | Always +30 | 43-B | B+ |
| B+-43 | <0.5V | |||||
| 44 | VT/WH | Central locking system motor luggage compartment, operating current for theft security locking. Car must be locked. | Out | Not operated | B+-44 | B+ |
| Activate function with diagnostic tool | 44-B | B+ | ||||
| B+-44 | <1V | |||||
| 45 | GN/YE | Parking light left rear, power supply from TWICE to bulb. | Out | Light switch in position for parking light (pos 1). | 45-B | B+ |
| 46 | GN/WH | Parking light right rear, power supply from TWICE to bulb. | In | Light switch in position for parking light (pos 1). | 46-B | B+ |
| 47 | RD | Central locking system, power supply from fuse. | In | Always +30. | 47-B | B+ |
| Activate any central locking function. | B+-47 | <1V | ||||
| 48 | VT | Brake light, power supply from brake light switch. | In | Brake pedal pressed. | 48-B | B+ |
| 49 | BU/YE | Central locking motors rear doors, operating current for unlocking. | Out | Not operated | B+-49 | B+ |
| Activate function with diagnostic tool | 49- ground | B+ | ||||
| B+-49 | <1V | |||||
| 50 | BK | Antenna unit for immobilizer; power supply. | Out | Ignition ON: Without transponder | 50-B | B+ for approx. 10 sec. |
| Ignition ON: With transponder | 50-B | B+ for approx. 0.1 sec. | ||||
| 51 | YE | Luggage compartment opening, relay. | Out | Not operated | 51-B | B+ |
| Activate function with diagnostic tool. | B+-51 | < 0.5V | ||||
| 52 | BU/RD | Heated rear seat, relay. | Out | Activate with diagnostic tool. | 52-B | Approx. 1V |
| Not operated | 52-B | B+ | ||||
| 53 | No connection | |||||
| 54 | No connection | |||||
| 55 | BU/WH | Locking button, driver's door. | In | Ignition ON: Locking button up. | 55-B | 0V |
| Locking button down. | 55-B | B+ for approx. 0.5 sec. | ||||
| 56 | RD/VT | Locking with key in driver's door. | In | Ignition ON | 56-B | 8V for approx. 0.5 sec. |
| Key in door lock in locked position. | 56-B | 0V | ||||
| 57 | WH/BK | Glass breakage sensor, ground | In | Always | B+-57 | B+ |
| 57-B | <0.5V | |||||
| 58 | GN/GY | Glass breakage sensor, signal | In | Ignition ON | 58-B | B+ for approx. 0.5 sec. |
| 59 | BU/WH | Tailgate switch for disarming anti-theft alarm. In | Ignition ON: Not operated | 59-B | B+ for approx. 0.5 | Sec. |
| Turn the key to the unlocked position. | 59-B | <0.1V | ||||
| 60 | BK/GN | Door switch passenger door, front | In | Ignition ON: Door closed. | 60-B | B+ for approx. 0.5 sec. |
| Door open | 60-B | <0.1V | ||||
| 61 | GY/GN | Door switch, driver's door. | In | Ignition ON: Door closed. | 61-B | B+ for approx. 0.5 sec. |
| Door open | 61-B | <0.1V | ||||
| 62 | BK | Central locking system motor, luggage compartment, ground | Out | Not operated | B+-62 | B+ |
| 63 | No connection | |||||
| 64 | No connection | |||||
| 65 | LHD: RD/BK RHD: BU/RD CONV: GY/WH | Seat belt switch, passenger side | In | Ignition ON: Seat belt on passenger side not buckled. | 65-B | <0.5V |
| Belt buckled | 65-B | B+ | ||||
| 66 | VT | Central locking motor passenger side front, operating current for theft prevention locking | Out | Not operated Lock the car. Activate function with diagnostic tool | B+-66 66-B | B+ B+ |
| B+-66 | <1V | |||||
| 67 | BU/YE | Central locking system motor, luggage compartment, operating current | Out | Not operated Activate function with diagnostic tool | B+-67 67-B | B+ B+ |
| B+-67 | <1V | |||||
| 68 | BN/GN | Parking light right rear, power supply from TWICE to bulb. | Out | Light switch in position for parking light (pos 1). | 68-B | B+ |
| 69 | BU/YE | Central locking motor passenger door front, operating current for unlocking | Out | Not operated | B+-69 | B+ |
| Activate function with diagnostic tool | 69-B | B+ | ||||
| B+-69 | <1V | |||||
| 70 | BK | Power ground TWICE | In | Always | B+-70 | B+ |
| Operate central locking function | 70-B | <0.3V | ||||
LOCATION AND COMPONENTS CONNECTION
Identifying Special Tools. Scheme 36
See service manual 1:4 Tech2
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 | 9-3 (9440) |
|---|---|---|---|---|
| X | X | X | X | X |
GROUP USED
Identifying 86 11 170 Test Cable, 70-Pin. Scheme 37
Trionic, DICE and TWICE
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 |
|---|---|---|---|
| M93 | X | X |
GROUP USED
Identifying 86 11 345 Jumper Cable (X 2). Scheme 38
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 |
|---|---|---|---|
| X | X | X | X |
GROUP USED
Identifying 86 11 352 Measurement Cable, Male Pin (X 4). Scheme 39
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 |
|---|---|---|---|
| X | X | X | X |
GROUP USED
Identifying 86 11 410 Measurement Cable, Female Pin (X 4). Scheme 40
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 |
|---|---|---|---|
| X | X | X | X |
GROUP USED
Identifying 86 11 857 Test Lamp, Red-Green. Scheme 41
Voltage range 8-16V
Group: Test equipment
| 9000 | 900- M93 | 900/9-3 | 9-5 | 9-3 (9440) |
|---|---|---|---|---|
| X | X | X | X | X |
GROUP USED
Identifying System Overview, Twice. Scheme 42
- Twice control module. See «CONTROL MODULE»(ref-206771-S42193655632005112600000)
- Lamp check. See «SYSTEM OVERVIEW, LAMP CHECK»(ref-206771-S35215909112005112600000) and «MAIN COMPONENTS, LAMP CHECK»(ref-206771-S05535635752005112600000)
- Seat belt warning. See «SYSTEM OVERVIEW, SEAT BELT WARNING»(ref-206771-S40943973772005112600000) and «MAIN COMPONENTS, SEAT BELT WARNING»(ref-206771-S21349726002005112600000)
- Heated rear seat. See «SYSTEM OVERVIEW, HEATED REAR SEAT»(ref-206771-S00235268382005112600000) and «MAIN COMPONENTS, HEATED REAR SEAT»(ref-206771-S21595058872005112600000)
- Electrically adjustable passenger seat. See «SYSTEM OVERVIEW, ELECTRICALLY ADJUSTABLE FRONT PASSENGER SEAT»(ref-206771-S18990214102005112600000) and «MAIN COMPONENTS, ELECTRICALLY ADJUSTABLE FRONT PASSENGER SEAT»(ref-206771-S29084065272005112600000)
- Central locking, doors. See «SYSTEM OVERVIEW, CENTRAL LOCKING SYSTEM, DOORS»(ref-206771-S29444456832005112600000) and «MAIN COMPONENTS, CENTRAL LOCKING SYSTEM, DOORS»(ref-206771-S05603239312005112600000)
- Electronic luggage compartment opening. See «SYSTEM OVERVIEW, ELECTRIC LUGGAGE COMPARTMENT OPENING»(ref-206771-S03254654912005112600000) and «MAIN COMPONENTS, ELECTRIC LUGGAGE COMPARTMENT OPENING»(ref-206771-S40663125212005112600000)
- Immobilizer «SYSTEM OVERVIEW, IMMOBILIZER, PETROL ENGINE (NOT OBD II)»(ref-206771-S29163830492005112600000) «SYSTEM OVERVIEW, IMMOBILIZER, PETROL ENGINE, TRIONIC T7 (NOT OBD II)»(ref-206771-S02575416552005112600000) «SYSTEM OVERVIEW, STARTER MOTOR INTERLOCK, PETROL ENGINE (OBD II)»(ref-206771-S11081672602005112600000) «MAIN COMPONENTS, IMMOBILIZER»(ref-206771-S32991718752005112600000) For further information, see «IMMOBILIZATION»(ref-206776-S18503259202005112600000)
- «ANTI-THEFT ALARM»(ref-206771-S24235462082005112600000) . See «SYSTEM OVERVIEW, ANTI-THEFT ALARM»(ref-206771-S34117739152005112600000) and «MAIN COMPONENTS, ANTI-THEFT ALARM»(ref-206771-S16341840922005112600000)
Identifying System Overview, Lamp Check. Scheme 43
- Control module, TWICE (632)
- Lamps, rear parking lights (13RL, 13RR)
- Lamps, brake lights (30RL, 30RR, 30RC)
- Switch, brake lights (29)
- Switch, lights (10)
- SID (541)
Identifying Main Components, Lamp Check. Scheme 44
- Control module, TWICE (632)
- Switch, lights (10)
- Lamps, rear parking lights (13RL, 13RR)
- Switch, brake lights (29)
- Lamps, brake lights (30RL, 30RR, 30RC)
Identifying System Overview, Seat Belt Warning. Scheme 45
- Control module, TWICE (632)
- Seat belt switch, driver (70D)
- Seat belt switch, front-seat passenger (70P)
- Sensor for occupied seat cushion, front passenger (614P)
- Warning lamp, seat belt (72)
- SID (541)
Identifying Main Components, Seat Belt Warning. Scheme 46
- Control module, TWICE (632)
- Seat belt switch, driver (70D)
- Seat belt switch, front-seat passenger (70P)
- Sensor for occupied seat cushion, front passenger (614P)
- Warning lamp, seat belt (72)
Identifying System Overview, Heated Rear Seat. Scheme 47
- Control module, TWICE (632)
- Switch, heated rear seat (252R)
- Relay, heated rear seat (511)
- Heating pads, rear seat (64RL, 64RR)
- Control module, DICE (628)
- SID (541)
- Temperature sensor, outside air (286)
Identifying Main Components, Heated Rear Seat. Scheme 48
- Control module, TWICE (632)
- Switch, heated rear seat (252R)
- Relay, heated rear seat (511)
- Heating pad, rear seat left (64RL)
- Heating pad, rear seat right (64RR)
Identifying System Overview, Electrically Adjustable Front Passenger Seat. Scheme 49
- Control module, TWICE (632)
- Relay, electrically adjustable seat, passenger (446P)
- Switch, electrically adjustable seat, passenger (357P)
- Door switch, front left (54D)
- Door switch, front right (54P)
- Ignition switch (20)
Identifying Main Components, Electrically Adjustable Front Passenger Seat. Scheme 50
- Control module, TWICE (632)
- Relay, electrically adjustable seat, passenger (446P)
- Door switch, front left (54D)
- Door switch, front right (54P)
Identifying System Overview, Central Locking System, Doors. Scheme 51
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna, remote control, central locking system (456)
- Switch, simultaneous closure central locking system (514a)
- Motor, central locking system, doors (184D, 184P, 184RL, 184RR)
- SID (541)
- Antenna unit, immobilizer (463)
- Door switches (54)
- Microswitch, central locking system, driver's door (274)
- Microswitch, central locking system, passenger door (435)
- Solenoid, central locking system, filler cap (434a)
Identifying Main Components, Central Locking System, Doors. Scheme 52
- Control module, TWICE (632)
- Car key, remote control
- Antenna, remote control, central locking system (456)
- Switch, simultaneous closure central locking system (514a)
- Motor, central locking system, driver (184D)
- Motor, central locking system, passenger (184P)
- Motor, central locking system, rear left (184RL)
- Motor, central locking system, rear right (184RR)
- Antenna unit, immobilizer (463)
- Door switches (54D, 54P, 54RL, 54RR)
- Microswitch, central locking system, driver's door (274)
- Microswitch, central locking system, passenger door (435)
- Solenoid, central locking system, filler cap (434a)
Identifying System Overview, Electric Luggage Compartment Opening. Scheme 53
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna, remote control, central locking system (456)
- Switch, luggage compartment (388)
- Motor, central locking system, luggage compartment (184H)
- Relay, central locking system, luggage compartment (493) (Not present on Convertibles)
Identifying Main Components, Electric Luggage Compartment Opening. Scheme 54
- Control module, TWICE (632)
- Car key, remote control
- Antenna, remote control, central locking system (456)
- Switch, luggage compartment (388)
- Motor, central locking system, luggage compartment (184H)
- Relay, central locking system, luggage compartment (493)
Identifying System Overview, Immobilizer, Petrol Engine (Not OBD II). Scheme 55
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna unit, immobilizer (463)
- Antenna, remote control, central locking system (456)
- LED, anti-theft alarm (305)
- Main instrument unit (540)
- Engine management system, petrol (430a), (505), (589a)
- Injectors (206)
- Relay, starter relay (517)
- Starter motor (4)
Identifying System Overview, Immobilizer, Petrol Engine, Trionic T7 (Not OBD II). Scheme 56
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna unit, immobilizer (463)
- Antenna, remote control, central locking system (456)
- LED, anti-theft alarm (305)
- Main instrument unit (540)
- Engine management system, petrol (Trionic T7)
- Injectors (206)
- Relay, starter relay (517)
- Starter motor (4)
Identifying System Overview, Immobilizer, Diesel Engine. Scheme 57
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna unit, immobilizer (463)
- Antenna, remote control, central locking system (456)
- LED, anti-theft alarm (305)
- Main instrument unit (540)
- Engine management system, diesel (595)
- Diesel pump (598)
- Relay, starter relay (517)
- Starter motor (4)
Identifying System Overview, Starter Motor Interlock, Petrol Engine (OBD II). Scheme 58
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna unit, immobilizer (463)
- Antenna, remote control, central locking system (456)
- LED, anti-theft alarm (305)
- Relay, starter relay (517)
- Starter motor (4)
Identifying Main Components, Immobilizer. Scheme 59
- Control module, TWICE (632)
- Car key Remote control
- Antenna unit, immobilizer (463)
- Relay, starter relay (517)
- Antenna, remote control, central locking system (456)
- Engine management system, petrol (430a), (505), (589a), (430b)
- Main instrument unit (540)
- Engine management system, diesel (595)
- Diesel pump (598)
Identifying System Overview, Anti-Theft Alarm. Scheme 60
- Control module, TWICE (632)
- Car key
- Remote control
- Antenna, remote control, central locking system (456)
- Door switches (54D, P, RL, RR)
- Switch, luggage compartment illumination (56)
- Bonnet switch, anti-theft alarm (276)
- Glass breakage sensor (451)
- Tilt sensor (457)
- Microswitch, driver's door (274)
- Microswitch, passenger door (435)
- Microswitch, luggage compartment lock (622)
- Antenna unit, immobilizer (463)
- LED, anti-theft alarm (305)
- Siren, anti-theft alarm (275)
- Lamps, direction indicators (27)
- Control module, DICE (628)
- SID (541)
Identifying Main Components, Anti-Theft Alarm. Scheme 61
- Control module, TWICE (632)
- Car key Remote control
- Antenna, remote control, central locking system (456)
- Door switches (54D, P, RL, RR)
- Switch, luggage compartment illumination (56)
- Bonnet switch, anti-theft alarm (276)
- Glass breakage sensor (451)
- Tilt sensor (457)
- Microswitch, driver's door (274)
- Microswitch, passenger door (435)
- Microswitch, luggage compartment lock (622)
- LED, anti-theft alarm (305)
- Antenna unit, immobilizer (463)
- Siren, anti-theft alarm (275)