Starter, Check (Starter Disassembled)
| .D. ICON05.tif | 0,75 | 0,75 | tiff;; Clean |
Rotor winding
Cleaning benzine (commercially available) - only brief contact permissible.
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Rotor winding - for short-circuited turn with suitable tester.
Short-circuited turn - replace rotor.
Check all individual parts for wear - repair or replace if necessary.
| .P. C7142.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Rotor winding - for short-circuit to ground.
Hold probes to armature core and corresponding collector lamination.
Test lamp must not illuminate.
Short circuit to ground - replace rotor.
| .P. C7158.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Rotor winding - for interruption.
Set windings in circuit with ammeter, touch collector briefly from lamination to lamination.
Test voltage: 2 volts
Voltage variations indicate interruption.
Interruption - replace rotor.
| .P. C7143.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Field winding
Replace burned or charred windings.
Field winding - for short-circuit to ground
Hold test probes to winding ends and stator housing.
Test lamp must not illuminate.
Short circuit to ground - replace field winding.
| .P. C5830.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Positive brush holder - for short circuit to ground.
Hold test probes to negative brush holder and positive brush holder.
Test lamp must not illuminate.
Short circuit to ground of brush holder - replace brush holder plate.
| .P. D7531.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Rotor for wear - gauge.
New rotor: 0.03 mm or less
Run-in rotor max.: 0.04 mm
| .P. C7159.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON05.tif | 0,75 | 0,75 | tiff;; Clean |
Collector surface - if necessary with sand paper
(grain 500 - 600)
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Outer diameter
New rotor: 30 mm
Run-in rotor min.: 29 mm
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|---|---|---|---|
| .D. ICON07.tif | 0,75 | 0,75 | tiff;; Measure |
Depth of groove on collector
New rotor: 0.5 - 0.8 mm
Run-in rotor min.: 0.2 mm
1 = Insulation
2 = Collector segments
3 = correct
4 = incorrect
| .P. C7161.tif | 9 | 7,5 | tiff;; |