Condenser Replace
Remove
- Disconnect the negative battery cable.
- Discharge and recover the refrigerant.
- Remove the radiator. For Z 24 XE refer to Radiator Replace . For Z 32 SE refer to Radiator Replace . For Z 20 DM and Z 20 DMH refer to Radiator Replace .
- Remove the discharge hose connecting block-to-condenser retaining nut.
- Remove the hose from the condenser.
- Remove the high-pressure pipe-to-condenser connecting block nut.
- Remove the pipe from the condenser.
- Remove the upper condenser mount nuts.
- Tilt the condenser to the rear, away from the radiator mount support.
- Lift the condenser up and out of the engine compartment.
- Cap all the open lines and the fittings to prevent contamination.
Install
- Make sure the condenser rubber mounts are in place.
- Install the condenser into the vehicle. The lower mount shock protectors must fit into the holes provided.
- Move the condenser forward into the radiator support mount holes.
- Install the upper condenser mount nuts and the washers.
Tighten
Tighten the upper condenser mount nuts to 4 N•m (35 lb-in).
- Install a new O-ring onto the high-pressure pipe mounting block fitting on the condenser.
- Install the high-pressure pipe into the condenser.
- Install the high-pressure pipe-to-condenser connecting block nut.
Tighten
Tighten the high-pressure pipe-to condenser connecting block nut to 14 N•m (10 lb-in).
- Install a new O-ring onto the discharge hose connecting block fitting.
- Install the discharge hose fitting into the condenser.
- Install the discharge hose connecting block-to-condenser retaining nut at the condenser connecting block.
Tighten
Tighten the discharge hose connecting block-to-condenser nut to 16 N•m (12 lb-ft).
- Install the radiator. For Z 24 XE refer to Radiator Replace . For Z 32 SE refer to Radiator Replace . For Z 20 DM and Z 20 DMH refer to Radiator Replace .
- Evacuate and recharge the A/C system.
- Connect the negative battery cable.
- Operate the HVAC control to verify the proper function of the heating and cooling systems.