Torque Converter Clutch Pulse Width Modulation Solenoid Valve
The Torque Converter Clutch Pulse Width Modulation (TCC PWM) solenoid valve is a normally closed (hydraulically), pulse width modulation solenoid which is used to control the apply and release of the converter clutch. The PCM operates the solenoid with a negative duty cycle at a fixed frequency of 32 Hz to control the rate of TCC apply/release. The solenoid's ability to ramp the TCC apply and release pressures results in smoother TCC operation.
When the vehicle's operating conditions are appropriate to apply the TCC, the PCM immediately increases the duty cycle to approximately 22 percent. The PCM then ramps the duty cycle up to a maximum of 98 percent to achieve full TCC apply pressure. The rate at which the PCM increases the duty cycle controls the TCC apply. Similarly, the PCM also ramps down the TCC solenoid duty cycle to control TCC release.
Some operating conditions prevent or enable TCC apply under various conditions. See TRANSMISSION FLUID TEMPERATURE SENSOR . Also, if the PCM receives a zero voltage signal from the TCC brake switch, signaling that the brake pedal has been depressed, the PCM immediately releases the TCC.
TCC duty cycle for ECCC equipped vehicles is 22 percent for minimum apply pressure and 43 percent for maximum apply pressure. The TCC PWM solenoid valve will typically be 40-60 percent at full apply. Your results may vary.
The TCC PWM solenoid valve resistance should measure 10-12 ohms when measured at 68°F (20°C) and 13-15 ohms when measured at 190°F (88°C).
Upshift Control & Torque Converter Clutch Apply
The PCM calculates the upshift points based primarily on two inputs: throttle angle and vehicle speed. When the PCM determines that conditions are met for a shift to occur, the PCM commands the shift by closing or opening the ground circuit for the appropriate solenoid.
- Choose a throttle position of 12, 25 or 50 percent. See «SHIFT SPEED SPECIFICATIONS»(ref-132617-S42563652512002012400000) . All throttle angles shown should be tested to cover the normal driving range.
- Monitor the following scan tool parameters: Throttle Angle Vehicle Speed Engine Speed Commanded Gear Slip Speed Solenoid States
- Place the gear selector in the Overdrive position.
- Accelerate the vehicle using the chosen throttle angle. Hold the throttle steady.
- As the transaxle upshifts, note the vehicle speed when the shift occurs for each gear change. There should be a noticeable shift feel or engine speed change within 1 to 2 seconds of the commanded gear change.
- Compare the shift speeds to the shift speed chart. See «SHIFT SPEED SPECIFICATIONS»(ref-132617-S42563652512002012400000) . Shift speeds may vary slightly due to transmission fluid temperature or hydraulic delays in responding to electronic controls. Note any harsh, soft or delayed shifts or slipping. Note any noise or vibration.
- Repeat steps 1 - 6 to complete all throttle angles.
- Check for TCC apply in 3rd and 4th gear. Note the TCC apply point. When the TCC applies there should be a noticeable drop in engine speed and a drop in slip speed to below 100 RPM. If the TCC apply can not be detected, check for DTCs. For TCC apply speeds, see «SHIFT SPEED SPECIFICATIONS»(ref-132617-S42563652512002012400000) . Lightly tap and release the brake pedal. The TCC will release on most applications.
TORQUE CONVERTER DIAGNOSIS
The Torque Converter Clutch (TCC) is applied by fluid pressure, which is controlled by a PWM solenoid valve. This solenoid valve is located inside of the automatic transaxle assembly. The solenoid valve is controlled through a combination of computer controlled switches and sensors.
Torque Converter Stator
The torque converter stator roller clutch can have two different malfunctions
- The stator assembly freewheels in both directions.
- The stator assembly remains locked up at all times.
Torque Converter Clutch Shudder
The key to diagnosing TCC shudder is to note when it happens and under what conditions.
TCC shudder which is caused by the transaxle should only occur during the apply or the release of the converter clutch. Shudder should never occur after the TCC plate is fully applied.
If the shudder occurs while the TCC is applying, the problem can be within the transaxle or the torque converter. Something is causing one of the following conditions to occur
- Something is not allowing the clutch to become fully engaged.
- Something is not allowing the clutch to release.
- The clutch is releasing and applying at the same time.
One of the following conditions may be causing the problem to occur
- Leaking turbine shaft seals.
- A restricted release orifice.
- A distorted clutch or housing surface due to long converter bolts.
- Defective friction material on the TCC plate.
TORQUE SPECIFICATIONS
| Application | INCH Lbs. (N.m) |
|---|---|
| PCM Connector Bolt | 71 (8) |
| Pressure Test Hole Oil Plug | 106 (12) |
| Vehicle Speed Sensor | 89 (10) |
TORQUE SPECIFICATIONS