DISASSEMBLY
| CAUTION | Do not disassemble the brake master cylinder. Remove the reservoir tank only when necessary. |
Remove the reservoir tank and grommets from the brake master cylinder.
ASSEMBLY
| CAUTION | Do not use mineral oils such as kerosene or gasoline and rubber grease during the cleaning and assembly process. Do not drop the parts. The parts must not be reused if they are dropped. Do not allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank. |
- Apply new brake fluid to the grommets and install on brake master cylinder. CAUTION: Do not reuse the grommets.
- Install the reservoir tank to the brake master cylinder.
- Remove boots from wheel cylinder. Refer to " «EXPLODED VIEW»(ref-675601-S28518891912014120500000) ".
- Remove pistons, piston cups and spring from wheel cylinder. CAUTION: Pull the pistons out from the wheel cylinder to prevent the wheel cylinder inner wall from being damaged.
- Remove piston cups from pistons.
- Perform inspection after disassembly. Refer to " «INSPECTION AND ADJUSTMENT»(ref-675601-S40601699432014120500000) ".
Scheme 35
- Apply clean brake fluid to the new piston cups (1) and pistons (3).
- Apply Syntheso® GLEP1 grease or equivalent to boots (2).
- Install piston cups and new boots to pistons (3). CAUTION: Do not mistake the direction of pistons. Do not reuse piston cups and boots.
- Apply clean brake fluid to wheel cylinder inner wall, and install spring and pistons into wheel cylinder. CAUTION: Do not damage the wheel cylinder inner wall.
- Install boots to wheel cylinder. Refer to " «EXPLODED VIEW»(ref-675601-S28518891912014120500000) ".
- Perform inspection after assembly. Refer to " «INSPECTION AND ADJUSTMENT»(ref-675601-S40601699432014120500000) ".
